AFX110CS / AFX110MCS / AFX110S A FX110 C S A A FX110 M C S A A FX110 S A 1 18KWWAM1 © Honda Motor Co., Ltd. 2010 FOREWORD INDEX 1 ENGINE GROUP 2 FRAME GROUP 3 PART NUMBER INDEX 4 PART NAME INDEX 5 B1 CONTENTS Instruction for use of parts catalogue Page • This parts catalogue has been created as of January 10, 2010. Address No. • The modified information is reflected on the latest Electronic Parts Catalogue (EPC). Also, refer to the parts catalogue news for any change. • Instruction for use of parts catalogue ......................... 1 • How to refer to the part information ............................ 2 • Part catalogue structure ............................................. 3 • When the parts were revised...................................... 4 • Abbreviations used in the parts catalogue.................. 4 • Part block and serial number check ........................... 5 • Models, parts catalogue codes and applicable • See the parts catalogue news for any revision that is made after January 10, 2010. • Color chart .................................................................. 7 • Fuel hose, general purpose hoses and vinyl • Since this date, the sales practice for repair parts may have been changed or the parts may have been eliminated (listed for those not for sale). • Always specify the part number when ordering a part. • Check the model, type, serial numbers, color, maker, and the size as needed before ordering a part. • Note that the illustrations (part drawings) can differ from the actual parts in shape. They are given just to help you to refer to the parts. serial numbers ........................................................... 6 hose......................................................................... 13 • FLAT RATE SERVICE TIME.................................... 17 • Illustrated index ........................................................ 22 • ENGINE GROUP..................................................... 29 • FRAME GROUP...................................................... 54 • PART NO. INDEX..................................................... 96 • PART NAME INDEX............................................... 100 B B B B B B 1 2 3 4 4 5 1 1 B 6 B 7 B13 C 1 C 6 D 1 F 1 I 1 J 1 2 3 4 5 • When modifications or additions to this parts catalogue are made, a revised edition will be issued at an appropriate time, with successively progressing revision numbers on the cover. We recommend obtaining such revisions in order to keep your parts catalogue up-to-date at all times. To check whether a parts catalogue revision has been issued, please contact your Honda distributor. Initial version issue date January 10, 2010 Honda Motor Co., Ltd. 1 2010.01.10 E B 2 Reference with “Illustrated index” How to refer to the part information 1 Reference with “Part number index” Reference with “Part name index” 2 2010.01.10 E B 3 Address number Part catalogue structure • Address No. is provided (in place of the page No.) to help you refer to the part with the part No. or part name. 1 Block title Block number Service item/Flat rate time Reference number • Title number marked with the parenthesis or parentheses indicates that it continues from the previous page. Part number Description Assemblies Honda color code • Sections framed with broken lines in the exploded view drawings are available as complete assemblies. (Their individual parts can also be obtained.) Color description Note • Notes are shown with the parentheses in the part name column. Required quantity • Reqd. QTY shown in the parenthesis or parentheses indicates the optional part. • Reqd. QTY marked with “N” indicates the optional part that should be selected as needed. • Reqd. QTY indicates the number of the part used in the block. Serial number Parts catalogue code • When the parts catalogue code column is blank, it indicates that the part is applicable to all codes. • Parts enclosed within a dotted line different block. are covered in a • A hollow arrow indicates the block No. for the parts enclosed within a dotted line . indicates the block No. the part in • A solid arrow question is connected to. 2010.01.10 E 3 B 4 When the parts were revised Abbreviations used in the parts catalogue 1 Be sure to check the serial number!! RIGHT is abbreviated as “R.” “L.” stands for LEFT * “L.” or “R.” in the description of a part stands for the LEFT hand side or the RIGHT hand side. Determine the left or right as if you were in the motorcycle seat. • The following abbreviations are used in this parts catalogue. The number has been When shown at the left side, When shown at the right side, used from the initial model it is applicable to the models it is applicable to the models o f N o . 1 0 0 8 0 0 1 a n d t h e up to No.1008000. without revision. subsequent numbers. • The parts listed with "###" at the end of the parts name have limited supply period (parts not for sale). A ........... Ampere ABS ....... Anti-lock brake system A.C. ....... Alternating current A.M. ...... Attaching mark ASSY. .... Assembly C.D.I. ..... Capacitive discharge ignition COMP. ... Complete D.C. ....... Direct current EX. ........ Exhaust FR. ........ Front G ........... Gram HEX. ..... Hexagonal IN. ......... Inlet KPH ...... Kilometers per hour 4 2010.01.10 E L. ............Left L (100L) .Link (100 Links) L.E.D. .....Light emitted diode MM .........Millimeter MPH .......Miles per hour R. ...........Right RR. .........Rear STD. .......Standard T (22T) ...Tooth (22 Teeth) TCS ........Traction control system T.M. ........Transcript mark V ............Volt W ...........Watt WL .........With labelling WOL .......Without labelling B 5 Part block and serial number check Engine parts Carburetor parts Frame parts E-1~ E-19 F-1~ Required serial number Engine serial number Carburetor serial number Frame serial number Check point 1 Part block 2 1 3 3 2 D28KWWAFM0 1 D28KWWACM0 5 2010.01.10 E B 6 Models, parts catalogue codes and applicable serial numbers Models, parts catalogue codes and applicable serial Nos. given in this parts catalogue can be identified as follows. Parts with parts catalogue codes are exclusive for models destined for countries designated. If no area codes are listed, parts are for common use. 1 Applicable frame serial No. Applicable engine serial No. Model Area code Type AFX110CSA CSMA Malaysia JC46E-4000001~ PMKJC468*AB000001~ AFX110MCSA MCSMA Malaysia JC46E-5000001~ PMKJC469*AB000001~ JC46E-4000001~ PMKJC464*AB000001~ AFX110SA SMA Malaysia * Of carburetor/throttle body identification numbers, only the portions underlined in the example below are used for registration. PB7UE KC 6 2010.01.10 E Applicable carburetor identification No. PB7UE A B 7 Color chart 1 • When ordering a colored part, refer to the chart below and use a part number consisting of the relevant basic part number to which has been added a part color code. AFX110CS (AFX110CSA) MODEL No. AFX110CSA COLOR Euphoria red metallic Mariana purple metallic Pearl fadeless white CODE R-339M PB-383M NH-341P R339 PB383 NH341 ZA ZB ZC Name of colored parts Basic part No. 64200-KWW-D10 Applicable model Initial applicable model Final applicable model Applicable block No. Ref. No. F-27 2 1 COVER SET, FR. TOP 2 COVER SET, L. BODY 64650-KWW-D10 ZA ZB ZC F-15 13 3 COVER SET, L. CENTER SIDE 64355-KWW-D10 ZA ZB ZB F-15 6 4 COVER SET, R. BODY 64600-KWW-D10 ZA ZB ZC F-15 12 5 COVER SET, R. CENTER SIDE 64350-KWW-D10 ZA ZB ZB F-15 5 6 COVER, FR. HANDLE 53205-KWW-D30 ZC ZB ZA F-5 7 7 COVER, FR. MAIN PIPE 64310-KWW-A00 ZC ZC ZC F-28 1 8 COVER, FR. TOP 64500-KWW-V01 ZC ZB ZA F-27 3 9 COVER, FR. UPPER 64550-KWW-V00 ZA ZA ZA F-27 5 10 COVER, HANDLE TOP 53203-KWW-A00 ZX ZW ZV F-5 6 11 COVER, L. BODY 64420-KWW-A00 ZW ZV ZU F-15 8 12 COVER, L. CENTER SIDE 64330-KWW-A00 ZF ZF ZF F-15 3 13 COVER, L. MAIN PIPE SIDE 64450-KWW-A00 ZF ZF ZF F-28 6 14 COVER, R. BODY 64410-KWW-A00 ZV ZU ZT F-15 7 15 COVER, R. CENTER SIDE 64325-KWW-A00 ZF ZF ZF F-15 2 16 COVER, R. MAIN PIPE SIDE 64400-KWW-A00 ZF ZF ZF F-28 5 17 COVER, RR. HANDLE 53206-KWW-D30 ZA ZA ZA F-5 8 18 COVER, TAIL 33708-KWW-600 ZN ZM ZL F-15 1 19 FENDER A, FR. 61100-KWW-A00 ZW ZV ZU F-7 3 20 FENDER SET, RR. 80110-KWW-D10 ZA ZA ZA F-23 2 7 2010.01.10 E B 8 AFX110CS (AFX110CSA) MODEL 1 AFX110CSA COLOR CODE No. Name of colored parts Basic part No. Euphoria red metallic Mariana purple metallic Pearl fadeless white R-339M PB-383M NH-341P R339 PB383 NH341 Applicable model Initial applicable model Final applicable model Applicable block No. Ref. No. 21 HOLDER, L. PILLION STEP 50716-KWW-V00 ZA ZA ZA F-19 8 22 HOLDER, R. PILLION STEP 50715-KWW-V00 ZA ZA ZA F-19 15 23 LABEL, ENGINE STARTER 87513-KTL-M00 ZB ZB ZB F-30 3 24 LOUVER, FR. TOP 64520-KWW-V00 ZA ZA ZA F-27 4 25 MARK 87120-KWW-D10 ZA ZA ZA F-31 11 26 MARK, DRIVE CAUTION 87560-KW7-950 ZC ZC ZC F-30 4 27 MARK, HONDA 87110-KWW-D10 ZA ZA ZA F-31 5 28 MARK, HONDA 87121-KWW-D10 ZA ZA ZB F-31 12 29 PANEL COMP., RR. BRAKE 43100-KPH-700 ZC ZC ZC F-11 4 30 STRIPE, L. BODY COVER 87108-KWW-D10 ZA ZB ZC F-31 4 31 STRIPE, L. CENTER SIDE 87104-KWW-D10 ZA ZB ZB F-31 2 32 STRIPE, L. FR. TOP COVER 87114-KWW-D10 ZA ZB ZC F-31 9 33 STRIPE, R. BODY COVER 87107-KWW-D10 ZA ZB ZC F-31 3 34 STRIPE, R. CENTER SIDE 87103-KWW-D10 ZA ZB ZB F-31 1 35 STRIPE, R. FR. TOP COVER 87113-KWW-D10 ZA ZB ZC F-31 7 36 SWINGARM SET, RR. 52200-KWW-D30 ZA ZA ZA F-21 8 37 WHEEL SUB ASSY., FR. 44650-KWW-D10 ZA ZA ZA F-10-1 5 38 WHEEL SUB ASSY., RR. 42650-KWW-D10 ZA ZA ZA F-12-1 9 8 2010.01.10 E B 9 AFX110MCS (AFX110MCSA) MODEL AFX110MCSA COLOR CODE No. Name of colored parts Basic part No. Euphoria red metallic Mariana purple metallic Pearl fadeless white R-339M PB-383M NH-341P R339 PB383 NH341 Applicable model Initial applicable model Final applicable model 1 Applicable block No. Ref. No. 1 COVER SET, FR. TOP 64200-KWW-D10 ZA ZB ZC F-27 2 2 COVER SET, L. BODY 64650-KWW-D10 ZA ZB ZC F-15 13 3 COVER SET, L. CENTER SIDE 64355-KWW-D10 ZA ZB ZB F-15 6 4 COVER SET, L. MAIN PIPE SIDE 64305-KWW-D10 ZA ZA ZA F-28 16 5 COVER SET, R. BODY 64600-KWW-D10 ZA ZB ZC F-15 12 6 COVER SET, R. CENTER SIDE 64350-KWW-D10 ZA ZB ZB F-15 5 7 COVER SET, R. MAIN PIPE SIDE 64300-KWW-D10 ZA ZA ZA F-28 15 8 COVER, FR. HANDLE 53205-KWW-D30 ZC ZB ZA F-5 7 9 COVER, FR. MAIN PIPE 64310-KWW-A00 ZC ZC ZC F-28 1 10 COVER, FR. TOP 64500-KWW-V01 ZC ZB ZA F-27 3 11 COVER, FR. UPPER 64550-KWW-V00 ZA ZA ZA F-27 5 12 COVER, HANDLE TOP 53203-KWW-A00 ZX ZW ZV F-5 6 13 COVER, L. BODY 64420-KWW-A00 ZW ZV ZU F-15 8 14 COVER, L. CENTER SIDE 64330-KWW-A00 ZF ZF ZF F-15 3 15 COVER, L. MAIN PIPE SIDE 64450-KWW-A00 ZF ZF ZF F-28 6 16 COVER, R. BODY 64410-KWW-A00 ZV ZU ZT F-15 7 17 COVER, R. CENTER SIDE 64325-KWW-A00 ZF ZF ZF F-15 2 18 COVER, R. MAIN PIPE SIDE 64400-KWW-A00 ZF ZF ZF F-28 5 19 COVER, RR. HANDLE 53206-KWW-D30 ZA ZA ZA F-5 8 20 COVER, TAIL 33708-KWW-600 ZN ZM ZL F-15 1 21 FENDER A, FR. 61100-KWW-A00 ZW ZV ZU F-7 3 22 FENDER SET, RR. 80110-KWW-D10 ZA ZA ZA F-23 2 23 HOLDER, L. PILLION STEP 50716-KWW-V00 ZA ZA ZA F-19 8 24 HOLDER, R. PILLION STEP 50715-KWW-V00 ZA ZA ZA F-19 15 25 LABEL, ENGINE STARTER 87513-KTL-M00 ZB ZB ZB F-30 3 9 2010.01.10 E B10 AFX110MCS (AFX110MCSA) MODEL 1 AFX110MCSA COLOR CODE No. Name of colored parts Basic part No. Euphoria red metallic Mariana purple metallic Pearl fadeless white R-339M PB-383M NH-341P R339 PB383 NH341 Applicable model Initial applicable model Final applicable model Applicable block No. Ref. No. 26 LOUVER, FR. TOP 64520-KWW-V00 ZA ZA ZA F-27 4 27 MARK 87120-KWW-D10 ZA ZA ZA F-31 11 28 MARK, DRIVE CAUTION 87560-KW7-950 ZC ZC ZC F-30 4 29 MARK, ELECTRIC STARTER 87111-KWY-770 ZA ZA ZA F-31 6 30 MARK, HONDA 87110-KWW-D10 ZA ZA ZA F-31 5 31 MARK, HONDA 87121-KWW-D10 ZA ZA ZB F-31 12 32 PANEL COMP., RR. BRAKE 43100-KPH-700 ZC ZC ZC F-11 4 33 STRIPE, L. BODY COVER 87108-KWW-D10 ZA ZB ZC F-31 4 34 STRIPE, L. CENTER SIDE 87104-KWW-D10 ZA ZB ZB F-31 2 35 STRIPE, L. FR. TOP COVER 87114-KWW-D10 ZA ZB ZC F-31 9 36 STRIPE, R. BODY COVER 87107-KWW-D10 ZA ZB ZC F-31 3 37 STRIPE, R. CENTER SIDE 87103-KWW-D10 ZA ZB ZB F-31 1 38 STRIPE, R. FR. TOP COVER 87113-KWW-D10 ZA ZB ZC F-31 7 39 SWINGARM SET, RR. 52200-KWW-D30 ZA ZA ZA F-21 8 40 WHEEL SUB ASSY., FR. 44650-KWW-D10 ZA ZA ZA F-10-1 5 41 WHEEL SUB ASSY., RR. 42650-KWW-D10 ZA ZA ZA F-12-1 9 10 2010.01.10 E B11 AFX110S (AFX110SA) MODEL AFX110SA COLOR CODE No. Name of colored parts Basic part No. Vivacity red Pearl magellanic black Pearl fadeless white Vital blue metallic R-331 NH-A69P NH-341P B-206M R331 NHA69 NH341 B206 Applicable model 1 Applicable block No. Ref. No. ZD F-27 2 Initial applicable model Final applicable model 1 COVER SET, FR. TOP 64200-KWW-D20 ZA ZB ZC 2 COVER SET, L. BODY 64650-KWW-D10 ZD ZE ZC ZF F-15 13 3 COVER SET, L. CENTER SIDE 64355-KWW-D10 ZA ZB ZB ZB F-15 6 4 COVER SET, R. BODY 64600-KWW-D10 ZD ZE ZC ZF F-15 12 5 COVER SET, R. CENTER SIDE 64350-KWW-D10 ZA ZB ZB ZB F-15 5 6 COVER, FR. HANDLE 53205-KWW-D30 ZF ZE ZA ZD F-5 7 7 COVER, FR. MAIN PIPE 64310-KWW-A00 ZD ZD ZD ZD F-28 1 8 COVER, FR. TOP 64500-KWW-V01 ZF ZE ZA ZD F-27 3 9 COVER, FR. UPPER 64550-KWW-V00 ZA ZA ZA ZA F-27 5 10 COVER, HANDLE TOP 53203-KWW-A00 YA ZQ ZV ZY F-5 6 11 COVER, L. BODY 64420-KWW-A00 ZX ZQ ZU ZB F-15 8 12 COVER, L. CENTER SIDE 64330-KWW-A00 ZF ZF ZF ZF F-15 3 13 COVER, L. MAIN PIPE SIDE 64450-KWW-A00 ZF ZF ZF ZF F-28 6 14 COVER, R. BODY 64410-KWW-A00 ZX ZP ZT ZW F-15 7 15 COVER, R. CENTER SIDE 64325-KWW-A00 ZF ZF ZF ZF F-15 2 16 COVER, R. MAIN PIPE SIDE 64400-KWW-A00 ZF ZF ZF ZF F-28 5 17 COVER, RR. HANDLE 53206-KWW-D30 ZB ZB ZB ZB F-5 8 18 COVER, TAIL 33708-KWW-600 ZQ ZG ZL ZP F-15 1 19 FENDER A, FR. 61100-KWW-A00 ZX ZP ZU ZL F-7 3 20 FENDER SET, RR. 80110-KWW-D10 ZA ZA ZA ZA F-23 2 21 HOLDER, L. PILLION STEP 50716-KWW-V00 ZB ZB ZB ZB F-19 8 22 HOLDER, R. PILLION STEP 50715-KWW-V00 ZB ZB ZB ZB F-19 15 23 HUB SUB ASSY., FR. WHEEL 44635-KWW-B30 ZA ZA ZA ZA F-10 6 24 HUB SUB ASSY., RR. 42635-KWB-600 ZA ZA ZA ZA F-12 9 25 LABEL, ENGINE STARTER 87513-KTL-M00 ZA ZA ZA ZA F-30 3 11 2010.01.10 E B12 AFX110S (AFX110SA) MODEL 1 AFX110SA COLOR CODE No. Name of colored parts Basic part No. Vivacity red Pearl magellanic black Pearl fadeless white Vital blue metallic R-331 NH-A69P NH-341P B-206M R331 NHA69 NH341 B206 Applicable model Initial applicable model Final applicable model Applicable block No. Ref. No. 26 LOUVER, FR. TOP 64520-KWW-V00 ZB ZB ZB ZB F-27 4 27 MARK 87120-KWW-D10 ZA ZA ZA ZA F-31 11 28 MARK, DRIVE CAUTION 87560-KW7-950 ZB ZB ZB ZB F-30 4 29 MARK, HONDA 87110-KWW-D10 ZA ZA ZA ZA F-31 5 30 MARK, HONDA 87121-KWW-D10 ZA ZA ZB ZA F-31 12 31 PANEL COMP., RR. BRAKE 43100-KPH-700 ZA ZA ZA ZA F-11 4 32 STRIPE, L. BODY COVER 87108-KWW-D10 ZD ZE ZC ZF F-31 4 33 STRIPE, L. CENTER SIDE 87104-KWW-D10 ZA ZB ZB ZB F-31 2 34 STRIPE, L. FR. TOP COVER 87114-KWW-D20 ZA ZB ZC ZD F-31 10 35 STRIPE, R. BODY COVER 87107-KWW-D10 ZD ZE ZC ZF F-31 3 36 STRIPE, R. CENTER SIDE 87103-KWW-D10 ZA ZB ZB ZB F-31 1 37 STRIPE, R. FR. TOP COVER 87113-KWW-D20 ZA ZB ZC ZD F-31 8 38 SWINGARM SET, RR. 52200-KWW-D30 ZB ZB ZB ZB F-21 8 39 WHEEL SUB ASSY., FR. 44650-KWW-B30 ZA ZA ZA ZA F-10 7 40 WHEEL SUB ASSY., RR. 42650-KWW-B20 ZA ZA ZA ZA F-12 10 12 2010.01.10 E B13 Fuel hose, general purpose hoses and vinyl hose 1 • The standard part fuel hose, general purpose hose and vinyl hose may be substituted by the coiled bulk part. • When ordering the standard part fuel hose, general purpose hose and vinyl hose use the bulk part number written in the parts catalogue in brackets ( ) underneath the part name, or use the catalogue below. (The bulk part standard length is 1 m, however, those displayed in the catalogue < > are available in 3 m and 8 m lengths.) • When exchanging the hose, cut and use at the specified length as mentioned in the part name. (For the method of cutting the bulk part, and method of filling out orders etc., please refer to the service manual and the instructions issued with the bulk part.) • The list below is a catalogue of the standard part numbers and bulk part numbers. Note that those numbers are applicable to the listed replacement parts only. Fuel hoses/Tubes Fuel hoses/Tubes Bulk part Bulk part Standard part No. Bulk part No. Inner diameter (mm) 95001-30xxx-2x 95001-30xxx-3x 95001-30xxx-4x 95001-30001-20M 95001-30001-30M 95001-30001-40M 95001-35001-50M <95001-35003-50M> 95001-35001-60M <95001-35003-60M> 95001-35001-60M <95001-35003-60M> 95001-35001-50M <95001-35003-50M> 95001-35001-60M <95001-35003-60M> 95001-45001-50M <95001-45003-50M> 95001-45001-60M <95001-45003-60M> <95001-45008-60M> 95001-45001-60M <95001-45003-60M> <95001-45008-60M> 95001-45001-50M <95001-45003-50M> 95001-45001-60M <95001-45003-60M> <95001-45008-60M> 95001-55001-50M <95001-55003-50M> <95001-55008-50M> 3.0 3.0 3.0 95001-35xxx-2x 95001-35xxx-3x 95001-35xxx-4x 95001-35xxx-5x 95001-35xxx-6x 95001-45xxx-2x 95001-45xxx-3x 95001-45xxx-4x 95001-45xxx-5x 95001-45xxx-6x 95001-55xxx-2x 3.5 3.5 3.5 3.5 3.5 4.5 4.5 4.5 4.5 4.5 5.5 Length (m) 1 1 1 1 3 1 3 1 3 1 3 1 3 1 3 1 3 8 1 3 8 1 3 1 3 8 1 3 8 Standard part No. 95001-55xxx-3x 95001-55xxx-4x 95001-55xxx-5x 95001-55xxx-6x 95001-75xxx-2x 95001-75xxx-3x 95001-75xxx-4x 95001-75xxx-5x 95001-75xxx-6x 95001-80xxx-2x 95001-80xxx-3x 95001-80xxx-4x 95001-80xxx-5x 95001-80xxx-6x Bulk part No. 95001-55001-60M <95001-55003-60M> <95001-55008-60M> 95001-55001-60M <95001-55003-60M> <95001-55008-60M> 95001-55001-50M <95001-55003-50M> <95001-55008-50M> 95001-55001-60M <95001-55003-60M> <95001-55008-60M> 95001-75001-50M <95001-75003-50M> 95001-75001-60M <95001-75003-60M> <95001-75008-60M> 95001-75001-60M <95001-75003-60M> <95001-75008-60M> 95001-75001-50M <95001-75003-50M> 95001-75001-60M <95001-75003-60M> <95001-75008-60M> 95001-80001-50M 95001-80001-60M 95001-80001-60M 95001-80001-50M 95001-80001-60M Inner diameter (mm) 5.5 5.5 5.5 5.5 7.5 7.5 7.5 7.5 7.5 8.0 8.0 8.0 8.0 8.0 Length (m) 1 3 8 1 3 8 1 3 8 1 3 8 1 3 1 3 8 1 3 8 1 3 1 3 8 1 1 1 1 1 13 2010.01.10 E B14 Vinyl tube Vinyl tube Standard part No. 1 Bulk part No. Inner Outer dia- meter dia-meter (mm) (mm) Vinyl tube Bulk part Bulk part Length (m) Standard part No. Bulk part No. Inner Outer dia- meter dia-meter (mm) (mm) Bulk part Length (m) Standard part No. Bulk part No. 95003-01001-60M 95003-01xxx-3x <95003-01003-60M> 2.9 6.8 1 3 95003-14001-10M 95003-14xxx-1x <95003-14003-10M> 6.0 9.0 1 3 95003-01001-60M 95003-01xxx-60 <95003-01003-60M> 2.9 6.8 1 3 95003-14001-10M 95003-14xxx-20 <95003-14003-10M> 6.0 9.0 1 3 95003-03001-60M 95003-03xxx-3x <95003-03003-60M> 3.0 6.0 1 3 95003-14001-60M 95003-14xxx-3x <95003-14003-60M> 6.0 9.0 1 3 95003-03001-60M 95003-03xxx-60 <95003-03003-60M> 3.0 6.0 1 3 95003-17001-10M 95003-17xxx-1x <95003-17003-10M> 7.0 9.0 1 3 95003-05001-60M 95003-05xxx-3x <95003-05003-60M> <95003-05008-60M> 3.5 6.5 1 3 8 95003-19001-10M 95003-19xxx-1x <95003-19003-10M> <95003-19008-10M> 7.0 11.0 1 3 8 6.5 1 3 8 95003-19001-10M 95003-19xxx-20 <95003-19003-10M> <95003-19008-10M> 11.0 1 3 8 7.0 1 3 8 95003-19001-60M 95003-19xxx-3x <95003-19003-60M> <95003-19008-60M> 7.0 11.0 1 3 8 95003-39001-10M 95003-39xxx-1x <95003-39003-10M> 7.0 1 3 8 95003-19001-60M 95003-19xxx-60 <95003-19003-60M> <95003-19008-60M> 95003-39001-10M 95003-39xxx-20 <95003-39003-10M> 7.0 7.0 1 3 8 95003-21001-10M 95003-21xxx-1x <95003-21003-10M> 95003-05001-60M 95003-05xxx-60 <95003-05003-60M> <95003-05008-60M> 3.5 95003-07001-10M 95003-07xxx-1x <95003-07003-10M> <95003-07008-10M> 4.0 95003-07001-10M 95003-07xxx-20 <95003-07003-10M> <95003-07008-10M> 4.0 7.0 11.0 1 3 8 9.0 1 3 9.0 1 3 12.0 1 3 Inner Outer dia- meter dia-meter (mm) (mm) Length (m) 95003-36001-10M 95003-36xxx-1x <95003-36003-10M> <95003-36008-10M> 11.0 13.0 1 3 8 95003-36001-10M 95003-36xxx-20 <95003-36003-10M> <95003-36008-10M> 11.0 13.0 1 3 8 95003-37001-60M 95003-37xxx-3x 95003-37003-60M> 11.0 15.0 1 3 95003-37001-60M 95003-37xxx-60 <95003-37003-60M> 11.0 15.0 1 3 95003-38001-10M 95003-38xxx-1x <95003-38003-10M> 12.0 13.0 1 3 95003-38001-10M 95003-38xxx-20 <95003-38003-10M> 12.0 13.0 1 3 12.0 14.0 1 3 12.0 14.0 1 3 95003-40001-10M 95003-40xxx-20 <95003-40003-10M> 12.0 16.0 1 3 95003-40001-60M 95003-40xxx-3x <95003-40003-60M> 12.0 16.0 1 3 95003-40001-60M 95003-40xxx-60 <95003-40003-60M> 12.0 16.0 1 3 95003-43001-10M 95003-43xxx-1x <95003-43003-10M> <95003-43008-10M> 13.0 15.0 1 3 8 95003-43001-10M 95003-43xxx-20 <95003-43003-10M> <95003-43008-10M> 13.0 15.0 1 3 8 95003-45001-10M 95003-45xxx-1x <95003-45003-10M> <95003-45008-10M> 14.0 18.0 1 3 8 95003-07001-60M 95003-07xxx-3x <95003-07003-60M> <95003-07008-60M> 4.0 95003-07001-60M 95003-07xxx-60 <95003-07003-60M> <95003-07008-60M> 4.0 7.0 1 3 8 95003-07001-70M 95003-07xxx-7x <95003-07003-70M> <95003-07008-70M> 4.0 7.0 1 3 8 95003-23001-10M 95003-23xxx-20 <95003-23003-10M> 8.0 12.0 1 3 95003-23001-60M 95003-23xxx-3x <95003-23003-60M> <95003-23008-60M> 8.0 12.0 1 3 8 95003-23001-60M 95003-23xxx-60 <95003-23003-60M> <95003-23008-60M> 8.0 12.0 1 3 8 95003-25001-10M 95003-25xxx-1x <95003-25003-10M> 9.0 11.0 1 3 95003-45001-10M 95003-45xxx-20 <95003-45003-10M> <95003-45008-10M> 14.0 18.0 1 3 8 95003-25001-10M 95003-25xxx-20 <95003-25003-10M> 9.0 11.0 1 3 95003-50001-10M 95003-50xxx-1x <95003-50003-10M> 16.0 19.0 1 3 95003-25001-60M 95003-25xxx-3x <95003-25003-60M> 9.0 11.0 1 3 95003-50001-10M 95003-50xxx-20 <95003-50003-10M> 16.0 19.0 1 3 95003-25001-70M 95003-25xxx-7x <95003-25003-70M> 9.0 11.0 1 3 95003-50001-60M 95003-50xxx-3x <95003-50003-60M> 16.0 19.0 1 3 95003-27001-10M 95003-27xxx-1x <95003-27003-10M> 9.0 13.0 1 3 95003-55001-10M 95003-55xxx-1x <95003-55003-10M> 17.5 20.5 1 3 95003-27001-10M 95003-27xxx-20 <95003-27003-10M> 9.0 13.0 1 3 95003-55001-10M 95003-55xxx-20 <95003-55003-10M> 17.5 20.5 1 3 95003-27001-60M 95003-27xxx-3x <95003-27003-60M> 9.0 13.0 1 3 95003-60001-10M 95003-60xxx-1x <95003-60003-10M> 22.0 27.0 1 3 95003-27001-60M 95003-27xxx-60 <95003-27003-60M> 9.0 13.0 1 3 95003-60001-10M 95003-60xxx-20 <95003-60003-10M> 22.0 27.0 1 3 14.0 1 3 95003-60001-60M 95003-60xxx-3x <95003-60003-60M> 22.0 27.0 1 3 14.0 1 3 95003-60001-60M 95003-60xxx-60 <95003-60003-60M> 22.0 27.0 1 3 95003-08001-10M 95003-08xxx-1x <95003-08003-10M> <95003-08008-10M> 4.5 6.5 1 3 8 95003-09001-60M 95003-09xxx-3x <95003-09003-60M> 4.5 8.0 1 3 95003-09001-60M 95003-09xxx-60 <95003-09003-60M> 4.5 8.0 1 3 95003-10001-10M 95003-10xxx-1x <95003-10003-10M> 5.0 8.0 1 3 8.0 1 3 8.0 1 3 8.0 1 3 95003-10001-10M 95003-10xxx-20 <95003-10003-10M> 95003-10001-60M 95003-10xxx-3x <95003-10003-60M> 95003-10001-60M 95003-10xxx-60 <95003-10003-60M> 5.0 5.0 5.0 95003-11001-60M 95003-11xxx-3x <95003-11003-60M> <95003-11008-60M> 5.0 9.0 1 3 8 95003-11001-60M 95003-11xxx-60 <95003-11003-60M> <95003-11008-60M> 5.0 9.0 1 3 8 95003-12001-10M 95003-12xxx-1x <95003-12003-10M> <95003-12008-10M> 5.0 7.0 1 3 8 7.0 1 3 8 95003-12001-10M 95003-12xxx-20 <95003-12003-10M> <95003-12008-10M> 5.0 95003-21001-10M 95003-21xxx-20 <95003-21003-10M> 95003-23001-10M 95003-23xxx-1x <95003-23003-10M> 95003-33001-10M 95003-33xxx-1x <95003-33003-10M> 95003-33001-10M 95003-33xxx-20 <95003-33003-10M> 8.0 8.0 8.0 10.0 10.0 14 2010.01.10 E B15 General purpose hoses General purpose hoses Bulk part Bulk part Standard part No. Bulk part No. Inner diameter (mm) 95005-11xxx-3x 95005-11xxx-5x 95005-11001-30M 95005-11001-50M 95005-12001-10M <95005-12003-10M> 95005-12001-20M 95005-12001-30M 95005-12001-50M 95005-14001-10M 95005-14001-20M <95005-14003-20M> 95005-14001-30M 95005-14001-50M 95005-17001-10M 95005-17001-20M 95005-17001-30M 95005-17001-50M 95005-30001-30M 95005-30001-50M 95005-35001-10M <95005-35003-10M> <95005-35008-10M> 95005-35001-20M 95005-35001-30M 95005-35001-10M <95005-35003-10M> <95005-35008-10M> 95005-35001-50M 95005-45001-10M <95005-45003-10M> <95005-45008-10M> 95005-45001-20M 95005-45001-30M 11.0 11.0 95005-12xxx-1x 95005-12xxx-2x 95005-12xxx-3x 95005-12xxx-5x 95005-14xxx-1x 95005-14xxx-2x 95005-14xxx-3x 95005-14xxx-5x 95005-17xxx-1x 95005-17xxx-2x 95005-17xxx-3x 95005-17xxx-5x 95005-30xxx-3x 95005-30xxx-5x 95005-35xxx-1x 95005-35xxx-2x 95005-35xxx-3x 95005-35xxx-4x 95005-35xxx-5x 95005-45xxx-1x 95005-45xxx-2x 95005-45xxx-3x 12.0 12.0 12.0 12.0 14.0 14.0 14.0 14.0 17.0 17.0 17.0 17.0 3.0 3.0 3.5 3.5 3.5 3.5 3.5 4.5 4.5 4.5 Length (m) 1 1 1 3 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 3 8 1 1 1 3 8 1 1 3 8 1 1 Standard part No. 95005-45xxx-4x 95005-45xxx-5x 95005-50xxx-3x 95005-50xxx-5x 95005-55xxx-1x 95005-55xxx-2x 95005-55xxx-4x 95005-65xxx-1x 95005-65xxx-2x 95005-70xxx-3x 95005-70xxx-5x 95005-75xxx-1x 95005-75xxx-2x 95005-80xxx-1x 95005-80xxx-2x 95005-80xxx-3x 95005-80xxx-5x 95005-91xxx-3x 95005-91xxx-5x 95005-92xxx-3x 95005-92xxx-5x Bulk part No. 95005-45001-10M <95005-45003-10M> <95005-45008-10M> 95005-45001-50M 95005-50001-30M <95005-50003-30M> 95005-50001-50M 95005-55001-10M <95005-55003-10M> <95005-55008-10M> 95005-55001-20M <95005-55003-20M> 95005-55001-10M <95005-55003-10M> <95005-55008-10M> 95005-65001-10M <95005-65003-10M> 95005-65001-20M 95005-70001-30M <95005-70003-30M> 95005-70001-50M 95005-75001-10M <95005-75003-10M> 95005-75001-20M 95005-80001-10M <95005-80003-10M> 95005-80001-20M 95005-80001-30M 95005-80001-50M 95005-91001-30M 95005-91001-50M 95005-92001-30M 95005-92001-50M Inner diameter (mm) 4.5 4.5 5.0 5.0 5.3 5.3 5.3 6.5 6.5 7.0 7.0 7.3 7.3 8.0 8.0 8.0 8.0 12.0 12.0 12.0 12.0 1 Length (m) 1 3 8 1 1 3 1 1 3 8 1 3 1 3 8 1 3 1 1 3 1 1 3 1 1 3 1 1 1 1 1 1 1 NOTE: X is displayed to represent the omitted numerals and letters of the roman alphabet. CAUTION: It is DANGEROUS to confuse the fuel hose with the general purpose hose or vinyl hose. Never use a general purpose hose or vinyl hose in place of a fuel hose or vice versa. Always use the correct bulk part in the parts catalogue, according to the service manual or the instructions issued with the bulk part. 15 2010.01.10 E B16 • Bulk part number of fuel hose, general purpose hose and vinyl hose. (Example) 1 95001-75001-50M Bulk part number: Refers to the bulk part. Marking code (hose type): (fuel hose and general purpose hose) Change code (for added hose): (Vinyl hose) • Indicates number mark or change sequence, however, the code for the bulk part must be strictly 0 (zero). Types of code: • Fuel hose 2: Red outside braid (3 mm inside dia. only) 5: Black inside braid 3: Red (3 mm inside dia. only) 4: Ash gray with red stripe (3 mm inside dia. only) 6: Black • Vinyl hose 1: Clear 2: Black 3: Light red 6: Light red 7: Pale black • General hose 1: Ash gray 2: Ash gray 3: Black 5: Black Lengths: 001: 1 m (standard) 003: 3 m 008: 8 m I.D code: (fuel hose and general purpose hose) 30: 3.0 mm 11: 11 mm 35: 3.5 mm 91: 12 mm (outside dia. 15) mm 45: 4.5 mm 92: 12 mm (outside dia. 16) mm 50: 5.0 mm 12: 12 mm (outside dia. 17) mm 55: 5.3 mm, 5.5 mm 14: 14 mm 65: 6.5 mm 17: 17 mm 70: 7.0 mm 75: 7.3 mm, 7.5 mm 80: 8.0 mm ID./OD. code: (vinyl hose) 01: ID. 2.9, OD. 6.8 mm 03: ID. 3.0, OD. 6.0 mm 05: ID. 3.5, OD. 6.5 mm 07: ID. 4.0, OD. 7.0 mm 08: ID. 4.5, OD. 6.5 mm 09: ID. 4.5, OD. 8.0 mm 12: ID. 5.0, OD. 7.0 mm 10: ID. 5.0, OD. 8.0 mm 11: ID. 5.0, OD. 9.0 mm 14: ID. 6.0, 17: ID. 7.0, 19: ID. 7.0, 21: ID. 8.0, 23: ID. 8.0, 25: ID. 9.0, 27: ID. 9.0, 33: ID. 10.0, 36: ID. 11.0, OD. 9.0 mm OD. 9.0 mm OD. 11.0 mm OD. 9.0 mm OD. 12.0 mm OD. 11.0 mm OD. 13.0 mm OD. 14.0 mm OD. 13.0 mm Hose type: 1: Fuel hose 3: Vinyl hose 5: General hose 16 2010.01.10 E 37: ID. 11.0, 38: ID. 12.0, 39: ID. 12.0, 40: ID. 12.0, 43: ID. 13.0, 45: ID. 14.0, 50: ID. 16.0, 55: ID. 17.5, 60: ID. 22.0, OD. 15.0 mm OD. 13.0 mm OD. 14.0 mm OD. 16.0 mm OD. 15.0 mm OD. 18.0 mm OD. 19.0 mm OD. 20.5 mm OD. 27.0 mm C 1 Editorial style FLAT RATE SERVICE TIME Flat rate service time (FRT) means the standard time required to service a MC, which is listed in this manual to help the dealers control the actual working process and calculate the service charge by using it as a guide. The service items shown in the text are listed with the exchange work time for the repair sales parts as the subject. Other representative service items not using repair parts (removal/ installation, adjustment, inspection/measuring, and other work) are listed collectively in the list in the preface, classified according to the work. FRT setting system FRT setting standard Net service time Removal, Disassembly/reassembly, Installation Inspection, Measurement, Adjustment, Confirmation Diagnosis/troubleshooting (Electric system) 1 • Decimal system (in unit of 0.1) is adopted to set FRT as it is convenient to calculate the wage. Example: (0.1) 6 minutes, (0.2) 12 minutes [Labor cost per hour] x [FRT] = [Wage] • FRT is set with a hand tool. • Service items and FRT can be subject to change depending on development of tools and service equipment and improvement in service procedure. Completion inspection Float time Preparation (Process check, Confirmation arrangement for necessary tools) Related work (Transfer of vehicles) * Float time is set by multiplying the net service time by a given coefficient. 17 2010.01.10 E C 2 1 Work procedure Service item whose FRT is not presented • As the work procedure is set with the work time according to the method in the separate Service Manual, refer to this Manual as required. • Accessories and service parts that are not listed to use in this manual. • Work methods permitting servicing in the shortest time still permitting assurance of safe work and product warranty are used for the setting of service items not listed in the Service Manual. • Work basically is to be performed by one person, and when two or more people are required, setting is done as the total time for the number of people. • Locations with little aging deterioration or breakage during normal use. • Service work that can be finished by one touch. • Service work that is seldom done (i.e. extremely small causes of trouble and service frequency). * When FRT is not presented, please calculate wages based on appropriate actual work time • The set value for the technological level of the workers uses a person with three years of experience in the repair of Honda vehicles as the standard. Operation not included of FRT • Special tools and service equipment used to set FRT are those specified or recommended in Service Manual. • Oil and coolant water draining, Waiting time for warming up operation and etc.. • Additional operation that involves removal/installation of standard exterior equipment. • Indirect time spent for service by visiting the customer, trade-in, and delivery of a MC. • Indirect time required for ordering and delivery of parts. • Cost for grease, adhesive agent, etc. used for service work. 18 2010.01.10 E C 3 Explanation of FRT by using an example (The example may differ from the actual presented items) Ref. No. L.O.N. (Relative ref. Number) Description F.R.T. Indicating a reference No. whose operation and time are the same as FRT4.5 for the camshaft. 4.5 (The application range is limited to the service items without an LON setting within a same block.) (1, 3, 4, 7) 2 111118 CAMSHAFT • • • • • • • • • • • • • • • Includes: Valve clearance adjustment 111118A Indicating work contents that are included in the service item. Replace rocker arm add • • • • • • • • • • • • • • • • • • • • • • • • • 1.0 Reference No. of the illustration of part that shows location of the replacement work. FRT is an abbreviation of Flat Rate Time indicating the standard service time required for the replacement. 1 How to refer to the service item by using the sample (camshaft replacement) Open to the page of the block where the camshaft's spare part illustration is shown. Look for the camshaft illustration, and refer to the service item and FRT that agree with the reference No. LON is an abbreviation of Labor Operation Number, and it is a classification of the service items by the work unit code. The same operation code is used regardless of the models. Standard operation is indicated with 6 digits code, and additional operation is indicated with 7 digits code. Indicating the camshaft replacement and FRT4.5. Indicating FRT1.0 that will be added when additional operation (replace rocker arm) is done in association with camshaft replacement. 19 2010.01.10 E C 4 Indication mark for the listing of service items that continues to the following page Ref. 1 L.O.N. No. 2 111118 1 (Relative ref. Number) • • Code • • • 1 Engine 2 Transmission 3 Fuel & Exhaust 4 Frame & Body 5 Steering/Suspension 6 Electrical 7 Wheels/Brakes 8 Controls/instrument 9 - 0 - Indication of the block with no setting of FRT L.O.N. (Relative ref. Number) F.R.T. Description NO INFORMATION • • • • • • • • • • • • • • • • • • • • LON code system 1 11 1 18 A a b c d e A c • Mark indicated at the last line. No. 18 a) Category codes and classification CAMSHAFT • • • • • • • • • • • • • • • 4.5 + Ref. 1 a F.R.T. Description 11 Category c) Operation codes and classification Code Operation category 1 Replace, Removal/Installation, Change a) Category code..................... Engine 2 Overhaul b) Location/function code ........ Engine upper 3 Adjust, Balance c) Operation code.................... Replace 4 (Paint-related work: Top-coat) d) Operation sequence number (Unit code can be shown with alphabet) ......................... camshaft (No regular rule of code) 5 Test, Inspect/diagnose, Measurment, Check 6 (Overhaul-related work: Rebore) 7 (Overhaul-related work: Reseal) 8 (Resurface) 9 (Paint-related work: Refinish) 0 Repair, Cleaning, Air bleeding e) Additional code ................... replace rocker arm (No regular rule of code) 20 2010.01.10 E C 5 Major service items without using spare parts (1) Removal/Installation, (2) Adjustment, (3) Inspection/Measurement, (4) Overhaul, (5) Other work 1 E: Engine, F: Frame * OPERATIONS OTHER THAN REPLACING PARTS (1) Removal and installation Set for the configuration with the parts removed from the vehicle. LON 1101E5 E 1111K0 3111D6 1101E6 DESCRIPTION TILTING ENGINE ASSEMBLYREMOVAL/INSTALLATION INCLUDES: All necessary adjustment CYLINDER HEAD ASSEMBLYREMOVAL/INSTALLATION CARBURETOR ASSEMBLYREMOVAL/INSTALLATION CRANKCASE SEPARATION INCLUDES: Engine removal and installation (3) Inspection, Measurement FRT 1.2 LON DESCRIPTION FRT 1115A0 COMPRESSION PRESSURE-MEASUREMENT 0.1 3115A0 CARBURETOR FLOAT LEVELMEASUREMENT 0.6 6145A0 IGNITION TIMING-INSPECTION 0.2 1135A0 ENGINE OIL-INSPECTION EXCLUDES: Oil change 0.1 7115A0 BRAKE OPERATION-TEST 0.1 6105A0 BATTERY-CHECKING OF ELECTROLYTE LEVEL & CHARGE 0.2 E 0.8 0.5 2.7 F (2) Adjustment LON E DESCRIPTION FRT 3113A0 CARBURETOR IDLE-ADJUSTMENT 0.1 2123A0 CLUTCH-ADJUSTMENT 0.1 6143A1 SPARK PLUG-ADJUSTMENT/CLEANING 0.1 1113A0 VALVE CLEARANCE-ADJUSTMENT NOTE: For 1 vehicle 0.3 6163A0 HEADLIGHT-AIMING 0.1 2133A0 DRIVE CHAIN-ADJUSTMENT 0.1 7113A1 REAR BRAKE-ADJUSTMENT EXCLUDES: Rear brake shoe adjustment 0.1 3113A3 THROTTLE OPERATION-ADJUSTMENT 0.1 F (4) Overhaul Work condition: The required Measurements, inspections, adjustments, and cleaning/washing of each part are performed, including the main body removal/installation work and the replacement of defective parts. LON E 311200 DESCRIPTION CARBURETOR-OVERHAUL INCLUDES: All necessary adjustment FRT 0.9 (5) Other work LON E DESCRIPTION FRT 1130A1 OIL FILTER SCREEN-CLEANING 0.6 3120A0 CLEANER ELEMENT-CLEANING 0.2 7110A0 FRONT BRAKE-AIR BLEEDING 0.2 F 21 2010.01.10 E ENGINE GROUP D 1 E-1 D 2 E-2 CYLINDER HEAD COVER C 6 D 3 E-3 CYLINDER HEAD CAMSHAFT/VALVE 2 D 4 E-4 ONE WAY CLUTCH RIGHT CRANKCASE COVER D10 E-8 CLUTCH(F.C.C.) D11 E-8-1 CLUTCH(EXEDY) 22 2010.01.10 D 6 E-6 CYLINDER D 7 E-7 D 5 E-5 CAM CHAIN/TENSIONER E C 7 ENGINE GROUP D12 E-9 D13 E-10 OIL PUMP D14 E-11 LEFT CRANKCASE COVER GENERATOR 2 D15 E-12 CRANKSHAFT/PISTON E 1 E-14 STARTER MOTOR E 2 E-15 D16 E-13 STARTING CLUTCH CRANKCASE E 4 E-16 TRANSMISSION E 6 E-17 GEARSHIFT DRUM 23 2010.01.10 E C 8 ENGINE GROUP E 7 E-18 KICK STARTER SPINDLE E 8 E-19 CARBURETOR 2 24 2010.01.10 E FRAME GROUP F 1 F-1 SWITCH/CABLE/MIRROR F 5 F-5 FRONT BRAKE MASTER CYLINDER F 3 F-3 METER F 4 F-4 F 2 F-2 HEADLIGHT C 9 F 7 F-6 HANDLE PIPE/HANDLE COVER STEERING STEM 3 F 8 F-7 FRONT FENDER F 9 F-8 FRONT FORK F10 F-9 FRONT BRAKE CALIPER 25 2010.01.10 E C10 FRAME GROUP F11 F-10 REAR BRAKE PANEL G 1 F-12-1 REAR WHEEL(AFX110S) F14 F-11 FRONT WHEEL(AFX110CS/MCS) F15 F-12 F13 F-10-1 FRONT WHEEL(AFX110S) G 3 F-13 REAR WHEEL(AFX110CS/MCS) FUEL TANK 3 G 4 F-14 SEAT/BATTERY G 5 F-15 BODY COVER AIR CLEANER 26 2010.01.10 G 7 F-16 E C11 FRAME GROUP G 8 F-16-1 PEDAL/KICK ARM G12 F-20 STEP G10 F-18 EXHAUST MUFFLER G11 F-19 G 9 F-17 AIR SUCTION VALVE G13 F-21 STAND SWINGARM 3 G14 F-22 REAR CUSHION G15 F-23 REAR FENDER G16 F-24 REAR COMBINATION LIGHT 27 2010.01.10 E C12 FRAME GROUP H 1 F-25 FRAME BODY H 6 F-28 FRONT COVER MAIN PIPE COVER H 8 CAUTION LABEL H 9 F-31 MARK/STRIPE 28 2010.01.10 E H 7 F-29 TOOLS 3 F-30 H 3 F-26 WIRE HARNESS(AFX110MCS) H 4 F-27 H 2 F-25-1 WIRE HARNESS(AFX110CS/S) E-1 D 1 CYLINDER HEAD COVER (Relative ref. Number) Ref. L.O.N. Description No. 1 1111C4 COVER, CYLINDER HEAD ••••••••• 2 1111D2 GASKET, CYLINDER HEAD COVER •• F.R.T. 0.1 0.1 2 Reqd. QTY Ref. No. Part No. Description AFX110 CS/MCS/S A 1 2 3 4 5 12310-KWB-600 12391-KWW-600 90017-KWW-620 90543-MV9-670 90701-KFM-900 COVER COMP., CYLINDER HEAD •• GASKET, HEAD COVER •••••••••• BOLT, HEAD COVER •••••••••••• RUBBER, MOUNTING •••••••••••• DOWEL PIN, SPECIAL, 8X14 •••• 1 1 2 2 1 Serial No. Parts catalogue code 29 2010.01.10 E E-2 D 2 CYLINDER HEAD (Relative ref. Number) Ref. L.O.N. Description No. 1 111106 HEAD, CYLINDER ••••••••••••••• .INCLUDES: Valve adjust and reface 2 1111L9 GUIDE, INTAKE VALVE(ONE) ••••• .INCLUDES: Reaming .INCLUDES: Valve adjust and reface 1111M0 GUIDE, EXHAUST VALVE(ONE) •••• .INCLUDES: Reaming .INCLUDES: Valve adjust and reface 1111M9 GUIDE, VALVE :FOR 1 VEHICLE •• .INCLUDES: Reaming .INCLUDES: Valve adjust and reface 4 111115 GASKET, CYLINDER HEAD •••••••• 6 311131 INSULATOR, THROTTLE BODY/ CARBURETOR •••••••••••••••••• 7 111107 MANIFOLD, INTAKE ••••••••••••• 8 614130 PLUG, SPARK •••••••••••••••••• 2 Reqd. QTY Ref. No. Part No. Description AFX110 CS/MCS/S A 1 2 3 4 5 12200-KWW-B10 12204-KVY-305 12206-KPL-900 12251-KWB-601 16201-KWB-920 HEAD COMP., CYLINDER •••••••• GUIDE, VALVE (O.S.) ••••••••• CLIP, VALVE GUIDE ••••••••••• GASKET, CYLINDER HEAD ••••••• GASKET, CARBURETOR INSULATOR 1 2 2 1 1 6 16211-KPH-900 7 17110-KWB-920 8 31916-KWB-601 31917-KWB-601 31926-KWB-601 31927-KWB-601 9 90002-KWB-600 10 90004-GHB-690 INSULATOR, CARBURETOR ••••••• PIPE COMP., INLET ••••••••••• PLUG, SPARK (CPR6EA-9S)(NGK) PLUG, SPARK (CPR7EA-9S)(NGK) PLUG, SPARK (U20EPR9S)(DENSO) PLUG, SPARK (U22EPR9S)(DENSO) BOLT, FLANGE, 5X12 •••••••••• BOLT, FLANGE, 6X32(NSHF) •••• 1 1 1 (1) 1 (1) 1 2 11 12 13 14 15 90201-GCC-000 90401-KVY-900 90402-KWB-600 90701-KFM-900 91304-GB1-900 NUT, HEX., 7MM •••••••••••••• PLATE, PLUNGER •••••••••••••• WASHER, 7.2X16X2.5 •••••••••• DOWEL PIN, SPECIAL, 8X14 •••• O-RING, 25X2.4 •••••••••••••• 4 1 2 2 1 16 17 18 19 20 92900-08032-0E 93404-06012-00 96001-06022-00 96001-06100-00 14125-KVY-900 BOLT, STUD, 8X32 •••••••••••• BOLT-WASHER, 6X12 ••••••••••• BOLT, FLANGE, 6X22 •••••••••• BOLT, FLANGE, 6X100 ••••••••• PLUNGER, CAM SETTING •••••••• 2 1 2 2 1 SPRING, PLUNGER ••••••••••••• 1 21 14126-KPG-T00 Serial No. Parts catalogue code 30 2010.01.10 E F.R.T. 1.7 1.7 1.7 2.0 0.8 0.2 0.3 0.1 E-3 D 3 CAMSHAFT/VALVE (Relative ref. Number) Ref. L.O.N. Description No. 2 111118 CAMSHAFT ••••••••••••••••••••• .INCLUDES: Valve adjustment 3 (5) 1111K8 ARM, INTAKE VALVE ROCKER(ONE) .INCLUDES: Valve adjustment 4 (5) 1111K9 ARM, EXHAUST VALVE ROCKER(ONE) .INCLUDES: Valve adjustment 1111L8 ARM, VALVE ROCKER :FOR 1 VEHICLE •••••••••••••• .INCLUDES: Valve adjustment 6 1111N0 VALVE, INTAKE(ONE) ••••••••••• .INCLUDES: Refacing 7 1111N1 VALVE, EXHAUST(ONE) •••••••••• .INCLUDES: Refacing 1111P0 VALVE :FOR 1 VEHICLE ••••••••• .INCLUDES: Refacing 8 (1,9,10,11) 1111P2 SPRING AND/OR STEM SEAL, INTAKE VALVE(ONE) ••••••••••• 1111P3 SPRING AND/OR STEM SEAL, EXHAUST VALVE(ONE) •••••••••• 1111Q2 SPRING AND/OR STEM SEAL, VALVE :FOR 1 VEHICLE •••••••• Ref. No. F.R.T. 1.0 1.0 1.0 1.0 1.3 1.3 1.5 2 1.1 1.1 1.2 Reqd. QTY Description AFX110 CS/MCS/S A 1 12209-GB4-682 2 14100-KWB-601 14100-KWW-710 3 14430-KVY-901 4 14440-KVY-901 5 14451-KWB-600 SEAL, VALVE STEM (ARAI) ••••• CAMSHAFT COMP. •••••••••••••• •••••••••••••••••••••••••••• ARM COMP., IN. VALVE ROCKER • ARM COMP., EX. VALVE ROCKER • SHAFT, ROCKER ARM ••••••••••• 2 1 1 1 1 2 6 14711-KWB-600 7 14721-KVY-900 8 14751-KWB-921 14751-KWW-B10 9 14771-GB4-680 10 14775-KVY-900 VALVE, IN. •••••••••••••••••• VALVE, EX. •••••••••••••••••• SPRING, VALVE (CHUO HATSUJO) SPRING, VALVE ••••••••••••••• RETAINER, VALVE SPRING •••••• SEAT, VALVE SPRING •••••••••• 1 1 2 2 2 2 11 14781-MA6-000 12 90012-KWB-600 13 90206-001-000 COTTER, VALVE ••••••••••••••• SCREW, TAPPET ADJUSTING ••••• NUT, TAPPET ADJUSTING ••••••• 4 2 2 Part No. Serial No. Parts catalogue code -------- -------- CSMA,SMA -------- -------- MCSMA 31 2010.01.10 E E-4 D 4 CAM CHAIN/TENSIONER (Relative ref. Number) Ref. L.O.N. Description No. 1 2 3 4 7 1111Q4 110140 111151 111148 1111Q3 9 1111G4 11 1111J0 12 1111V3 SPROCKET, CAM •••••••••••••••• CHAIN, CAM ••••••••••••••••••• ARM, CAM CHAIN TENSIONER ••••• ROLLER(S), CAM CHAIN TENSIONER (6,8) ROD, CAM CHAIN TENSIONER PUSH ROLLER, CAM CHAIN GUIDE •••••• SPROCKET, CAM CHAIN GUIDE •••• .INCLUDES: Engine removal and installation BOLT, CAM CHAIN GUIDE ROLLER • .INCLUDES: Engine removal and installation 2 Ref. No. Reqd. QTY Part No. Description AFX110 CS/MCS/S A 1 14321-KWB-600 2 14401-KWB-601 14401-KWB-921 3 14500-KWB-600 4 14502-086-000 5 14531-KWB-600 SPROCKET, CAM (32T) ••••••••• CHAIN, CAM (90L)(DAIDO) ••••• CHAIN, CAM (90L)(FSCM) •••••• ARM COMP., CAM CHAIN TENSIONER ROLLER, CAM CHAIN TENSIONER • COLLAR, CAM CHAIN TENSIONER • 1 1 1 1 1 1 6 14541-GB4-681 7 14550-KRS-691 SPRING, CAM CHAIN TENSIONER • ROD COMP., TENSIONER PUSH (CENTRALIZE POWER) HEAD, CAM CHAIN TENSIONER PUSH ROD ROLLER COMP., CAM CHAIN GUIDE PIN, GUIDE ROLLER ••••••••••• 1 8 14566-086-030 9 14610-KWB-600 10 14615-KFL-850 11 14670-KWB-600 1 1 1 13 90081-035-000 14 90083-GB6-911 15 90404-KWB-600 1 1 2 1 16 17 18 19 20 WASHER, SEALING, 6.5MM •••••• WASHER, 8MM ••••••••••••••••• WASHER, SEALING, 14MM ••••••• BOLT, FLANGE, 6X18 •••••••••• BOLT, FLANGE, 8X25 •••••••••• 1 1 1 1 1 90463-ML7-000 90475-KWB-600 90544-KF0-000 95701-06018-00 95701-08025-00 Parts catalogue code 1 SPROCKET COMP., CAM CHAIN GUIDE (23T) SPINDLE, CAM CHAIN GUIDE SPROCKET BOLT, SEALING, 14MM ••••••••• BOLT, KNOCK, 5MM •••••••••••• WASHER, 8.5X26X2.3 •••••••••• 12 14675-KWB-600 Serial No. 1 32 2010.01.10 E F.R.T. 0.4 1.6 0.6 0.6 0.3 0.9 2.8 2.8 E-5 D 5 CYLINDER (Relative ref. Number) Ref. L.O.N. Description No. 1 1111A5 CYLINDER ••••••••••••••••••••• 2 111102 GASKET, CYLINDER ••••••••••••• F.R.T. 1.1 1.0 2 Ref. No. Reqd. QTY Part No. 1 12100-KWB-920 2 12191-KWB-920 3 90701-KFM-900 Description AFX110 CS/MCS/S A CYLINDER COMP. •••••••••••••• GASKET, CYLINDER •••••••••••• DOWEL PIN, SPECIAL, 8X14 •••• 1 1 2 Serial No. Parts catalogue code 33 2010.01.10 E E-6 D 6 RIGHT CRANKCASE COVER (Relative ref. Number) Ref. L.O.N. Description No. 1 110159 COVER, CRANKCASE :RIGHT •••••• 2 110158 GASKET, CRANKCASE COVER :RIGHT 5 2121A7 LEVER, CLUTCH •••••••••••••••• 6 (7,10) 2121A9 PLATE, CLUTCH CAM •••••••••••• 8 2121C5 PLATE, CLUTCH CAM LIFTER ••••• 9 2121E3 SCREW, CLUTCH ADJUSTING •••••• 13 112105 OIL SEAL, KICK STARTER SPINDLE 2 Reqd. QTY Ref. No. Part No. Description AFX110 CS/MCS/S A 1 2 3 4 5 11330-KWB-600 11394-KWB-920 13115-GN5-910 15651-KPH-900 22810-KTL-740 COVER COMP., R. CRANKCASE ••• GASKET, R. CRANKCASE COVER •• CLIP, PISTON PIN, 13MM •••••• GAUGE, OIL LEVEL •••••••••••• LEVER COMP., CLUTCH ••••••••• 1 1 1 1 1 6 7 8 9 10 22823-KWB-600 22825-KWB-600 22830-KWB-600 22846-KPH-901 22860-KWB-601 PLATE, CLUTCH LIFTER CAM •••• SPRING, CAM PLATE SIDE •••••• PLATE COMP., CLUTCH LIFTER •• BOLT, CLUTCH ADJUSTING •••••• RETAINER COMP., BALL •••••••• 1 1 1 1 1 CLIP, HIGH TENSION CORD & SENSOR CORD WASHER, 8MM ••••••••••••••••• OIL SEAL, 13.8X24X5 ••••••••• O-RING, 8MM ••••••••••••••••• O-RING, 18X3 •••••••••••••••• 1 1 1 1 1 11 32906-KWW-A00 12 13 14 15 90485-040-000 91202-KRS-971 91303-001-000 91307-035-000 16 94030-08000 NUT, HEX., 8MM •••••••••••••• 17 94301-08140 DOWEL PIN, 8X14 ••••••••••••• 18 96001-06040-00 BOLT, FLANGE, 6X40 •••••••••• Serial No. Parts catalogue code 1 2 10 34 2010.01.10 E F.R.T. 0.8 0.6 0.7 0.6 0.7 0.7 0.7 E-7 D 7 ONE WAY CLUTCH (Relative ref. Number) Ref. L.O.N. Description No. 1 3 5 6 11 14 (2) 2121D8 COVER, OIL FILTER •••••••••••• (7,13,28) 2121A6 WEIGHT SET, CLUTCH ••••••••••• 2121A2 PLATE, CLUTCH DRIVE •••••••••• (4,29) 2121D7 INNER, ONE-WAY CLUTCH •••••••• 2121D9 OUTER, PRIMARY CLUTCH •••••••• 211105 GEAR, PRIMARY DRIVE •••••••••• F.R.T. 0.6 0.9 0.9 0.9 0.9 1.0 2 Ref. No. Reqd. QTY Part No. 1 15431-HF7-010 2 15439-KWB-920 3 22535-KWB-305 4 22606-GN5-910 22606-KWW-A01 5 22610-KWB-601 22610-KWW-A01 6 22630-KWB-601 22630-KWW-A01 7 22641-KWB-601 22641-KWW-A01 8 22642-KFL-850 22642-KWW-A01 9 22643-KFL-D00 22643-KWW-A01 10 22644-KFL-851 22644-KWW-A01 11 22660-KWB-601 12 22660-KWW-A01 Description AFX110 CS/MCS/S A COVER, OIL FILTER ••••••••••• GASKET, OIL FILTER •••••••••• WEIGHT SET, PRIMARY CLUTCH (F.C.C.) SPRING, ONE WAY RETAINER •••• SPRING, ONE-WAY CLUTCH (EXEDY) PLATE COMP., PRIMARY DRIVE (F.C.C.) PLATE COMP., PRIMARY DRIVE (EXEDY) INNER COMP., ONE-WAY CLUTCH (F.C.C.) INNER COMP., ONE-WAY CLUTCH (EXEDY) SPRING, PRIMARY CLUTCH (F.C.C.) SPRING, PRIMARY CLUTCH (EXEDY) WASHER, CLUTCH SIDE ••••••••• WASHER, CLUTCH SIDE (EXEDY) • SPRING, SIDE FRICTION ••••••• SPRING, SIDE FRICTION (EXEDY) PLATE, CLUTCH SIDE •••••••••• PLATE, CLUTCH SIDE (EXEDY) •• OUTER ASSY., PRIMARY CLUTCH (F.C.C.) OUTER ASSY., PRIMARY CLUTCH (EXEDY) Serial No. Parts catalogue code 1 1 1 6 6 1 1 1 1 3 3 1 1 1 1 1 1 1 1 35 2010.01.10 E E-7 D 8 ONE WAY CLUTCH 2 Ref. No. Reqd. QTY Part No. 13 22804-GB2-000 22804-KWW-A01 14 23120-KTL-740 36 Description AFX110 CS/MCS/S A 15 23122-KTL-740 23122-KWW-A01 RUBBER, CLUTCH DAMPER ••••••• RUBBER, CLUTCH DAMPER (EXEDY) GEAR COMP., PRIMARY DRIVE (F.C.C.) SUB GEAR (17T) •••••••••••••• SUB GEAR (17T)(EXEDY) ••••••• 1 1 1 16 23123-KFL-850 23123-KWW-A01 17 23124-GCE-900 23124-KWW-A01 18 23125-GN5-910 19 23126-KWB-600 20 90083-KFL-850 RETAINER, SPRING •••••••••••• RETAINER, SPRING (EXEDY) •••• SPRING, SUB GEAR •••••••••••• SPRING, SUB GEAR (EXEDY) •••• PIN ••••••••••••••••••••••••• COLLAR, 19X28X4 ••••••••••••• BOLT, SPECIAL FLANGE, 5X8 ••• 1 1 1 1 1 1 3 21 90231-087-010 22 90401-GB2-000 90401-KWW-A01 23 90431-GN5-910 24 90432-086-000 25 90433-KWB-601 90433-KWW-A01 NUT, LOCK, 14MM ••••••••••••• WASHER, 30X45X0.8 ••••••••••• WASHER (EXEDY) •••••••••••••• WASHER, LOCK •••••••••••••••• WASHER B, LOCK •••••••••••••• WASHER, 17X23X1.5(F.C.C.) ••• WASHER, 17X23X1.5(EXEDY) •••• 1 1 1 1 1 1 1 26 90455-GB2-000 90455-KWW-A01 27 90603-KWW-A01 90603-P0X-000 28 90605-KWW-A01 90605-166-720 CIRCLIP, INTERNAL, 45MM ••••• CIRCLIP, INTERNAL, 45MM(EXEDY) SET RING, 23MM(EXEDY) ••••••• SET RING, 23MM •••••••••••••• CIRCLIP, 7MM(EXEDY) ••••••••• CIRCLIP, 7MM •••••••••••••••• 1 1 1 1 3 3 Serial No. Parts catalogue code 3 3 2010.01.10 E E-7 D 9 ONE WAY CLUTCH 2 Ref. No. Reqd. QTY Part No. 29 91101-GB2-000 91101-KWW-A01 Description AFX110 CS/MCS/S A ROLLER, 5X8 ••••••••••••••••• ROLLER, 5X8(EXEDY) •••••••••• 6 6 Serial No. Parts catalogue code 37 2010.01.10 E E-8 D10 CLUTCH(F.C.C.) (Relative ref. Number) Ref. L.O.N. Description No. 1 1131B9 SEPARATOR, OIL ••••••••••••••• 2 2121A0 OUTER, CLUTCH •••••••••••••••• 5 212112 CENTER, CLUTCH ••••••••••••••• 6 (7,8) 2121A1 DISC, CLUTCH FRICTION •••••••• .NOTE: Same time for two units or more 9 2121A3 PLATE, CLUTCH PRESSURE ••••••• 10 2121A4 PLATE, CLUTCH LIFTER ••••••••• 11 212107 SPRING, CLUTCH ••••••••••••••• 18 2121B4 BEARING, CLUTCH LIFTER ••••••• 2 Reqd. QTY Ref. No. Part No. Description AFX110 CS/MCS/S A 1 2 3 4 5 15661-GN5-910 22110-KWB-601 22115-KPH-900 22116-KWB-600 22121-KWB-601 PLATE, OIL SEPARATOR •••••••• OUTER COMP., CLUTCH ••••••••• GUIDE, CLUTCH OUTER ••••••••• COLLAR, CLUTCH OUTER •••••••• CENTER, CLUTCH •••••••••••••• 1 1 1 1 1 6 7 8 9 10 22201-KWB-601 22204-KWB-601 22321-KWB-601 22351-KWB-601 22361-KWB-601 DISK, CLUTCH FRICTION ••••••• DISK B, CLUTCH FRICTION ••••• PLATE, CLUTCH ••••••••••••••• PLATE, CLUTCH PRESSURE •••••• PLATE, CLUTCH LIFTER •••••••• 2 1 2 1 1 11 12 13 14 15 22401-KWB-601 22402-KWB-601 90050-KWB-601 90231-198-010 90403-KPH-900 SPRING, CLUTCH •••••••••••••• SEAT, CLUTCH SPRING ••••••••• BOLT, SPECIAL FLANGE, 6X16 •• NUT B, LOCK, 14MM ••••••••••• WASHER, THRUST, 17MM •••••••• 1 1 4 1 1 16 90501-GBL-730 WASHER, 14MM •••••••••••••••• 17 95701-06020-00 BOLT, FLANGE, 6X20 •••••••••• 18 96100-62000-00 BEARING, RADIAL BALL, 6200 •• 1 2 1 Serial No. Parts catalogue code 38 2010.01.10 E F.R.T. 0.9 0.9 1.1 1.1 1.1 0.9 0.9 0.7 E-8-1 D11 CLUTCH(EXEDY) (Relative ref. Number) Ref. L.O.N. Description No. 1 1131B9 SEPARATOR, OIL ••••••••••••••• 2 2121A0 OUTER, CLUTCH •••••••••••••••• 5 212112 CENTER, CLUTCH ••••••••••••••• 6 (7) 2121A1 DISC, CLUTCH FRICTION •••••••• .NOTE: Same time for two units or more 8 2121A3 PLATE, CLUTCH PRESSURE ••••••• 9 2121A4 PLATE, CLUTCH LIFTER ••••••••• 10 212107 SPRING, CLUTCH ••••••••••••••• 16 2121B4 BEARING, CLUTCH LIFTER ••••••• F.R.T. 0.9 0.9 1.1 1.1 1.1 0.9 0.9 0.7 2 Reqd. QTY Ref. No. Part No. Description AFX110 CS/MCS/S A 1 2 3 4 5 15661-GN5-910 22110-KWW-A01 22115-KPH-900 22116-KWB-600 22121-KWW-A01 PLATE, OIL SEPARATOR •••••••• OUTER COMP., CLUTCH ••••••••• GUIDE, CLUTCH OUTER ••••••••• COLLAR, CLUTCH OUTER •••••••• CENTER, CLUTCH •••••••••••••• 1 1 1 1 1 6 7 8 9 10 22201-KWW-A01 22321-KWW-A01 22351-KWW-A01 22361-KWW-A01 22401-KWW-A01 DISK, CLUTCH FRICTION ••••••• PLATE, CLUTCH ••••••••••••••• PLATE, CLUTCH PRESSURE •••••• PLATE, CLUTCH LIFTER •••••••• SPRING, CLUTCH •••••••••••••• 3 2 1 1 1 11 12 13 14 15 90050-KWW-A01 90231-198-010 90403-KWW-A01 90501-GBL-730 95701-06020-00 BOLT, SPECIAL FLANGE, 5X16 •• NUT B, LOCK, 14MM ••••••••••• WASHER, THRUST, 17MM •••••••• WASHER, 14MM •••••••••••••••• BOLT, FLANGE, 6X20 •••••••••• 6 1 1 1 2 16 96100-62000-00 BEARING, RADIAL BALL, 6200 •• 1 Serial No. Parts catalogue code 39 2010.01.10 E E-9 D12 OIL PUMP (Relative ref. Number) Ref. L.O.N. Description No. 1 (2) 113105 PUMP ASSY., OIL •••••••••••••• 5 1131B5 SCREEN, OIL FILTER ••••••••••• 2 Reqd. QTY Ref. No. Part No. Description AFX110 CS/MCS/S A 1 2 3 4 5 15100-KWB-920 15119-KWB-600 15331-GF6-000 15332-GF6-000 15421-035-010 PUMP ASSY., OIL ••••••••••••• GASKET, OIL PUMP BODY ••••••• ROTOR, OIL PUMP INNER ••••••• ROTOR, OIL PUMP OUTER ••••••• SCREEN, OIL FILTER •••••••••• 1 1 1 1 1 6 93500-05010-0A SCREW, PAN, 5X10 •••••••••••• 7 96001-06016-00 BOLT, FLANGE, 6X16 •••••••••• 8 96001-06022-00 BOLT, FLANGE, 6X22 •••••••••• 3 2 1 Serial No. Parts catalogue code 40 2010.01.10 E F.R.T. 0.7 0.6 E-10 D13 LEFT CRANKCASE COVER (Relative ref. Number) Ref. L.O.N. Description No. 1 1101A6 COVER, CRANKCASE :LEFT ••••••• 2 1101B0 COVER, CRANKCASE :LEFT REAR •• 3 1101A3 GASKET, CRANKCASE COVER :LEFT F.R.T. 0.4 0.1 0.3 2 Reqd. QTY Ref. No. Part No. Description AFX110 CS/MCS/S A 1 2 3 4 5 11341-KWB-600 11360-KWB-920 11395-KWB-920 16236-KWW-A00 90084-GN5-640 COVER, L. CRANKCASE ••••••••• COVER COMP., L. RR. CRANKCASE GASKET, L. CRANKCASE COVER •• CLAMPER, OVER FLOW •••••••••• CAP, A.C. GENERATOR ••••••••• 1 1 1 1 1 6 7 8 9 91303-377-000 94301-08140 96001-06025-00 96001-06035-00 O-RING, 13.8X2.5 •••••••••••• DOWEL PIN, 8X14 ••••••••••••• BOLT, FLANGE, 6X25 •••••••••• BOLT, FLANGE, 6X35 •••••••••• 1 2 2 8 Serial No. Parts catalogue code 41 2010.01.10 E E-11 D14 GENERATOR (Relative ref. Number) Ref. L.O.N. Description No. 1 613105 ROTOR OR FLYWHEEL •••••••••••• 2 6131A3 STATOR ••••••••••••••••••••••• 2 Ref. No. Reqd. QTY Description AFX110 CS/MCS/S A FLYWHEEL COMP. (MITSUBA) •••• •••••••••••••••••••••••••••• STATOR COMP. •••••••••••••••• WASHER, 10X24 ••••••••••••••• NUT, FLANGE, 10MM ••••••••••• BOLT, FLANGE, 6X16 •••••••••• 1 1 1 1 1 2 6 96001-06020-00 BOLT, FLANGE, 6X20 •••••••••• 2 Part No. 1 31110-KWB-921 31110-KWW-D21 2 31120-KWB-921 3 90403-KM9-000 4 94050-10000 5 96001-06016-00 Serial No. Parts catalogue code -------- -------- MCSMA -------- -------- CSMA,SMA 42 2010.01.10 E F.R.T. 0.6 0.6 E-12 D15 STARTING CLUTCH (Relative ref. Number) Ref. L.O.N. Description No. 1 (6) 612120 GEAR, STARTER DRIVEN ••••••••• 2 6121A2 CLUTCH, STARTING ONE WAY ••••• 3 (4) 612125 GEAR, STARTER REDUCTION •••••• F.R.T. 0.5 0.6 0.3 2 Ref. No. Reqd. QTY Part No. 1 28111-KWB-922 2 28120-KPH-701 28120-KWB-921 Description AFX110 CS/MCS/S A 4 28132-KPH-900 5 90085-KTC-920 GEAR, STARTER DRIVEN (55T) •• CLUTCH ASSY., ONE WAY (EXEDY) CLUTCH ASSY., ONE WAY (KYUSHU MUSASHI SEIMITSU) GEAR COMP., STARTER REDUCTION (55T/14T) SHAFT, REDUCTION GEAR ••••••• BOLT, SOCKET, 6X14 •••••••••• 6 91005-KWB-922 BEARING, NEEDLE, 20X26X18.2 • 3 28130-KWB-920 Serial No. 1 1 -------- -------- MCSMA -------- -------- MCSMA 1 -------- -------- MCSMA 1 1 6 -------- -------- MCSMA -------- -------- MCSMA -------- -------- MCSMA 1 -------- -------- MCSMA Parts catalogue code 43 2010.01.10 E E-13 D16 STARTER MOTOR (Relative ref. Number) Ref. L.O.N. Description No. 3 612105 MOTOR, STARTING •••••••••••••• 4 6121A4 TERMINAL, BRUSH(STARTER) ••••• 5 6111A5 SUB HARNESS, STARTER ••••••••• 2 Reqd. QTY Ref. No. Part No. Description AFX110 CS/MCS/S A 1 2 3 4 5 31204-KG8-004 31206-GW3-004 31210-KWB-921 32101-GW3-780 32105-KWB-921 SPRING, CARBON BRUSH •••••••• PACKING ••••••••••••••••••••• MOTOR UNIT, STARTER ••••••••• BRUSH SET ••••••••••••••••••• SUB CORD, STARTER MOTOR ••••• 2 1 1 1 1 ------------------------------------ -------- MCSMA -------- MCSMA -------- MCSMA -------- MCSMA -------- MCSMA 6 7 8 9 91309-KEE-630 93892-04006-08 93892-05016-08 96001-06032-00 O-RING •••••••••••••••••••••• SCREW-WASHER, 4X6 ••••••••••• SCREW-WASHER, 5X16 •••••••••• BOLT, FLANGE, 6X32 •••••••••• 1 1 3 2 ----------------------------- -------- MCSMA -------- MCSMA -------- MCSMA -------- MCSMA Serial No. Parts catalogue code 44 2010.01.10 E F.R.T. 0.5 0.7 0.3 E-14 E 1 CRANKCASE (Relative ref. Number) Ref. L.O.N. Description No. 1 110120 CRANKCASE :RIGHT ••••••••••••• .INCLUDES: Engine removal and installation 2 110115 CRANKCASE :LEFT •••••••••••••• .INCLUDES: Engine removal and installation 1101A2 CRANKCASE :BOTH •••••••••••••• .INCLUDES: Engine removal and installation 4 615125 SWITCH, GEAR CHANGE •••••••••• 8 1101F9 OIL SEAL, GEARSHIFT SPINDLE •• F.R.T. 3.8 3.1 4.1 0.2 1.2 2 Ref. No. Reqd. QTY Part No. 1 11100-KWB-600 2 11200-KWB-602 11200-KWB-922 3 11218-KWB-600 4 35759-KWB-921 Description AFX110 CS/MCS/S A CRANKCASE COMP., R. ••••••••• CRANKCASE COMP., L. ••••••••• •••••••••••••••••••••••••••• PLATE, OIL STOPPER •••••••••• CONTACT ASSY., CHANGE SWITCH (TOYO DENSO) BOLT, STUD, 7X180.5 ••••••••• 1 4 PACKING, DRAIN COCK, 12.5X20 DOWEL PIN, 10X14 •••••••••••• OIL SEAL, 11.6X22X7 ••••••••• BOLT, DRAIN PLUG, 12MM •••••• BOLT, HEX., 6X14 •••••••••••• 1 2 1 1 1 11 95701-06018-00 BOLT, FLANGE, 6X18 •••••••••• 12 96001-06060-00 BOLT, FLANGE, 6X60 •••••••••• 13 96001-06075-00 BOLT, FLANGE, 6X75 •••••••••• 1 10 1 5 90031-KWB-600 6 7 8 9 10 90407-259-000 90703-HC4-000 91208-KWB-601 92800-12000 93101-06014-0A 1 1 1 1 Serial No. Parts catalogue code -------- -------- CSMA,SMA -------- -------- MCSMA 45 2010.01.10 E E-15 E 2 CRANKSHAFT/PISTON (Relative ref. Number) Ref. L.O.N. Description No. 1 1101B5 CRANKSHAFT ••••••••••••••••••• .INCLUDES: Engine removal and installation 3 (2,4,5) 111103 RING, PISTON AND/OR PISTON (ONE) ••••••••••••••••••••••• 7 1101B7 BEARING, CRANKSHAFT :RIGHT ••• .INCLUDES: Engine removal and installation 2 Ref. No. Reqd. QTY Part No. 1 13000-KWB-601 2 13011-KFL-851 13011-KWB-305 13012-KFL-851 13013-KFL-851 13014-KFL-851 13015-KFL-851 13021-KWB-305 13031-KWB-305 13041-KWB-305 13051-KWB-305 3 13101-KWB-600 13101-KWW-B10 13102-KWB-305 13102-KWW-306 13103-KWB-305 13103-KWW-306 13104-KWB-305 13104-KWW-306 13105-KWB-305 13105-KWW-306 4 13111-087-000 5 13115-GN5-910 Description AFX110 CS/MCS/S A CRANKSHAFT COMP. •••••••••••• RING SET, PISTON (STD.)(RIKEN) RING SET, PISTON (STD.) (TEIKOKU) RING SET, PISTON (0.25)(RIKEN) RING SET, PISTON (0.50)(RIKEN) RING SET, PISTON (0.75)(RIKEN) RING SET, PISTON (1.00)(RIKEN) RING SET, PISTON (0.25) (TEIKOKU) RING SET, PISTON (0.50) (TEIKOKU) RING SET, PISTON (0.75) (TEIKOKU) RING SET, PISTON (1.00) (TEIKOKU) PISTON (STD.) ••••••••••••••• •••••••••••••••••••••••••••• PISTON (0.25) ••••••••••••••• •••••••••••••••••••••••••••• PISTON (0.50) ••••••••••••••• •••••••••••••••••••••••••••• PISTON (0.75) ••••••••••••••• •••••••••••••••••••••••••••• PISTON (1.00) ••••••••••••••• •••••••••••••••••••••••••••• PIN, PISTON ••••••••••••••••• CLIP, PISTON PIN, 13MM •••••• Serial No. Parts catalogue code 1 1 1 (1) (1) (1) (1) (1) (1) (1) (1) 1 1 (1) (1) (1) (1) (1) (1) (1) (1) 1 2 46 2010.01.10 E F.R.T. 3.5 1.2 3.4 E-15 E 3 CRANKSHAFT/PISTON 2 Ref. No. Reqd. QTY Part No. 6 90741-003-010 7 91001-KPH-901 91001-KWB-601 91001-KWW-A01 Description AFX110 CS/MCS/S A KEY, WOODRUFF, 4MM •••••••••• BEARING, RADIAL BALL, 63/22 (FUJIKOSHI) BEARING, RADIAL BALL, 63/22 (NTN) BEARING, RADIAL BALL, 63/22 (SKF) Serial No. Parts catalogue code 1 1 1 1 47 2010.01.10 E E-16 E 4 TRANSMISSION (Relative ref. Number) Ref. L.O.N. Description No. 1 2 11 30 31 2 32 + 48 (5,7,9) 210141 MAINSHAFT, TRANSMISSION •••••• .INCLUDES: Engine removal and installation 210141A .Replace countershaft add •••• (4,6,8,10) 210142 COUNTERSHAFT, TRANSMISSION ••• .INCLUDES: Engine removal and installation 210142A .Replace mainshaft add ••••••• 213135 SPROCKET, DRIVE •••••••••••••• 2101C2 BEARING, MAINSHAFT :LEFT ••••• .INCLUDES: Engine removal and installation 2101C8 BEARING, COUNTERSHAFT :RIGHT • .INCLUDES: Engine removal and installation 2101C5 BEARING, MAINSHAFT :RIGHT •••• .INCLUDES: Engine removal and installation 2101C6 BEARING, MAINSHAFT :BOTH ••••• .INCLUDES: Engine removal and installation 2101C7 BEARING, COUNTERSHAFT :LEFT •• Reqd. QTY Ref. No. Part No. Description 1 2 3 4 5 23211-KWW-B10 23221-KWW-B10 23415-KWW-B10 23421-KWW-B10 23431-KWW-B10 MAINSHAFT (13T) ••••••••••••• COUNTERSHAFT •••••••••••••••• BUSH, 15MM •••••••••••••••••• GEAR, COUNTERSHAFT FIRST (34T) GEAR, MAINSHAFT SECOND (18T) 1 1 1 1 1 6 23441-KWW-B10 1 1 1 1 AFX110 CS/MCS/S A 7 8 9 10 23451-KWW-B10 23461-KWW-B10 23471-KWW-B10 23481-KWW-B10 GEAR, COUNTERSHAFT SECOND (28T) GEAR, MAINSHAFT THIRD (22T) • GEAR, COUNTERSHAFT THIRD (25T) GEAR, MAINSHAFT FOURTH (24T) GEAR, COUNTERSHAFT FOURTH (22T) 11 12 13 14 15 23801-KTM-900 23802-GN5-910 23911-KWW-B10 24305-KWW-B10 24306-KWW-B10 SPROCKET, DRIVE (14T) ••••••• PLATE, FIXING ••••••••••••••• COLLAR, LOCK PLATE •••••••••• SPRING, GEARSHIFT FRICTION •• PLATE, DRUM LOCK •••••••••••• 1 1 1 1 1 16 17 18 19 20 90403-KWB-600 90412-KWW-B10 90413-KWW-B10 90452-KWW-B10 90453-KWW-B10 WASHER, WASHER, WASHER, WASHER, WASHER, 6X19X2.3 •••••••••••• SPLINE, 12X23 ••••••• THRUST, 15MM •••••••• THRUST, 20MM •••••••• THRUST, 17MM •••••••• 2 2 1 1 1 WASHER, SPLINE, 20MM •••••••• WASHER, SPLINE, 20MM •••••••• WASHER, SPLINE, 17MM •••••••• 1 1 2 21 90461-KWW-B10 22 90462-KWW-B10 23 90463-KWW-B10 Serial No. Parts catalogue code 1 2010.01.10 E F.R.T. 2.9 0.2 2.9 0.2 0.2 2.9 3.6 3.6 3.8 2.9 E-16 E 5 TRANSMISSION (Relative ref. Number) Ref. L.O.N. Description No. +32 .INCLUDES: Engine removal and installation 2101C9 BEARING, COUNTERSHAFT :BOTH •• .INCLUDES: Engine removal and installation 2101D4 BEARING, MAINSHAFT AND COUNTERSHAFT :ALL ••••••••••• .INCLUDES: Engine removal and installation F.R.T. 3.8 4.0 2 Ref. No. Reqd. QTY Description AFX110 CS/MCS/S A 24 90465-KWW-B10 25 90601-KWW-B10 WASHER, LOCK, 20MM •••••••••• CIRCLIP, 20MM ••••••••••••••• 1 1 26 27 28 29 30 CIRCLIP, 17MM ••••••••••••••• OIL SEAL, 17X29X5 ••••••••••• BOLT, HEX., 6X10 •••••••••••• BOLT, FLANGE, 6X12 •••••••••• BEARING, RADIAL BALL, 6001 •• 2 1 2 2 1 31 96100-62010-00 BEARING, RADIAL BALL, 6201 •• 32 96100-62030-00 BEARING, RADIAL BALL, 6203 •• 1 2 Part No. 90602-KWW-B10 91204-KWB-601 92101-06010-0A 95701-06012-00 96100-60010-00 Serial No. Parts catalogue code 49 2010.01.10 E E-17 E 6 GEARSHIFT DRUM (Relative ref. Number) Ref. L.O.N. Description No. 1 4 5 7 9 10 (2,3) 210112 FORK, GEARSHIFT •••••••••••••• .INCLUDES: Engine removal and installation .NOTE: Same time for two units 2101A9 DRUM, GEARSHIFT •••••••••••••• .INCLUDES: Engine removal and installation 2101D6 PLATE, GEARSHIFT DRUM STOPPER (8) 210125 STOPPER OR SPRING, SHIFT DRUM 210122 SPINDLE, GEARSHIFT ••••••••••• (12) 210127 ARM, GEARSHIFT ••••••••••••••• 2 Reqd. QTY Ref. No. Part No. Description 1 2 3 4 5 24211-KWB-600 24261-KWB-600 24263-028-000 24301-KWB-600 24411-KWB-600 FORK, GEARSHIFT ••••••••••••• PIN, GEARSHIFT FORK GUIDE ••• CLIP, GEARSHIFT FORK GUIDE PIN DRUM, GEARSHIFT ••••••••••••• PLATE, GEARSHIFT DRUM STOPPER 2 2 2 1 1 6 7 8 9 10 24421-200-000 24430-GB4-772 24435-GB4-772 24610-KWB-600 24630-KWB-600 PIN, GEARSHIFT DRUM ••••••••• ARM COMP., SHIFT DRUM STOPPER SPRING, GEARSHIFT DRUM STOPPER SPINDLE COMP., GEARSHIFT •••• ARM COMP., GEARSHIFT •••••••• 5 1 1 1 1 11 12 13 14 15 24641-041-000 24651-041-000 24652-KPH-900 35751-KPH-900 35752-KPH-900 SPRING, GEARSHIFT ARM ••••••• SPRING, GEARSHIFT RETURN •••• PIN, SHIFT RETURN SPRING •••• CAP, CHANGE SWITCH CONTACT •• SPRING, CHANGE SWITCH CONTACT 1 1 1 1 1 16 90071-171-010 17 96220-30100 BOLT, KNOCK, 6MM •••••••••••• ROLLER, 3X10 •••••••••••••••• 1 2 AFX110 CS/MCS/S A Serial No. Parts catalogue code 50 2010.01.10 E F.R.T. 2.9 2.9 1.0 1.0 1.1 1.1 E-18 E 7 KICK STARTER SPINDLE (Relative ref. Number) Ref. L.O.N. Description No. 1 (2,6) 1121A0 PINION, KICK STARTER ••••••••• .INCLUDES: Engine removal and installation 3 1121A2 SPINDLE, KICK STARTER •••••••• .INCLUDES: Engine removal and installation 7 112103 SPRING, KICK STARTER RETURN •• .INCLUDES: Engine removal and installation F.R.T. 2.8 2.8 2.8 2 Reqd. QTY Ref. No. Part No. Description AFX110 CS/MCS/S A 1 2 3 4 5 28211-KWW-B10 28221-KWW-B10 28251-KWW-B10 28262-KWB-600 28265-KWW-B10 PINION, KICK STARTER (23T) •• RATCHET, STARTER DRIVE •••••• SPINDLE, KICK STARTER ••••••• RETAINER, KICK SPINDLE •••••• COLLAR, KICK SPRING ••••••••• 1 1 1 1 1 SPRING, STARTER PINION FRICTION SPRING, KICK RETURN ••••••••• WASHER, SPLINE, 14MM •••••••• WASHER B, THRUST, 20MM •••••• SET RING, 20MM •••••••••••••• 1 1 1 1 2 CIRCLIP, EXTERNAL, 16MM ••••• 1 6 28271-KWW-B10 7 8 9 10 28281-KWW-B10 90451-KWW-B10 90454-KWW-B10 90605-KWW-B10 11 94510-16000 Serial No. Parts catalogue code 51 2010.01.10 E E-19 E 8 CARBURETOR (Relative ref. Number) Ref. L.O.N. Description No. 2 3111A3 NEEDLE, JET •••••••••••••••••• 3 (18) 311120 FLOAT OR FLOAT VALVE ••••••••• 4 3111A5 TOP SET, CARBURETOR •••••••••• 5 3111A6 CHAMBER, FLOAT ••••••••••••••• 7 3111A8 VALVE, THROTTLE •••••••••••••• 12 3111B8 VALVE, AIR CUT ••••••••••••••• 15 3111B5 CARBURETOR ASSEMBLY •••••••••• 25 310110 COCK ASSY., FUEL ••••••••••••• 32 (20,33) 3111D4 JET, MAIN •••••••••••••••••••• 2 52 Reqd. QTY Ref. No. Part No. Description AFX110 CS/MCS/S A 1 2 3 4 5 16010-KSS-901 16012-KWB-921 16013-KPG-901 16014-KWB-921 16015-KVV-901 GASKET SET •••••••••••••••••• NEEDLE SET, JET ••••••••••••• FLOAT SET ••••••••••••••••••• TOP SET ••••••••••••••••••••• CHAMBER SET, FLOAT •••••••••• 1 1 1 1 1 6 7 8 9 10 16016-KPH-901 16022-KWB-921 16028-KTT-901 16037-KPH-901 16040-KEV-900 SCREW SET ••••••••••••••••••• VALVE SET, THROTTLE ••••••••• SCREW SET ••••••••••••••••••• PLATE SET, VALVE •••••••••••• GASKET SET •••••••••••••••••• 1 1 1 1 1 11 12 13 14 15 16041-GB5-D30 16048-KPH-901 16075-GHB-B40 16075-GHB-640 16100-KWW-D01 NUT SET, SQUARE ••••••••••••• VALVE SET, AIR CUT •••••••••• O-RING, 2.4X25 •••••••••••••• O-RING, 1.3X4.3 ••••••••••••• CARBURETOR ASSY. (PB7UE A) •• 1 1 1 2 1 16 17 18 19 20 16148-KB1-921 16148-141-881 16155-KRS-861 16163-GFP-901 16165-KWB-921 CAP, CABLE SEALING •••••••••• CAP, CHOKE DUST ••••••••••••• VALVE COMP., FLOAT •••••••••• GASKET, FLOAT CHAMBER ••••••• HOLDER, NEEDLE JET •••••••••• 1 1 1 1 1 21 22 23 24 25 16175-GB0-911 16176-GB0-911 16198-GC7-004 16199-KWW-A01 16951-KSS-901 CUP, FUEL STRAINER •••••••••• SCREEN, FUEL STRAINER ••••••• TUBE, OVERFLOW •••••••••••••• TUBE, AIR VENT •••••••••••••• BODY SET, COCK •••••••••••••• 1 1 1 1 1 Serial No. 2010.01.10 Parts catalogue code E F.R.T. 0.7 0.6 0.2 0.5 0.3 0.1 0.6 0.2 0.6 E-19 E 9 CARBURETOR 2 Reqd. QTY Ref. No. Part No. Description AFX110 CS/MCS/S A 26 27 28 29 30 16963-KSS-901 93892-03012-18 93892-04010-18 93892-04014-08 93892-05010-18 LEVER SET, COCK ••••••••••••• SCREW-WASHER, 3X12 •••••••••• SCREW-WASHER, 4X10 •••••••••• SCREW-WASHER, 4X14 •••••••••• SCREW-WASHER, 5X10 •••••••••• 1 2 2 2 1 31 95002-02659 CLIP, TUBE (B6.5) ••••••••••• 32 99101-KSS-0880 JET, MAIN, #88 •••••••••••••• 33 99103-KPH-0350 JET, SLOW, #35 •••••••••••••• 1 1 1 Serial No. Parts catalogue code 53 2010.01.10 E F-1 F 1 HEADLIGHT (Relative ref. Number) Ref. L.O.N. Description No. 1 2 4 5 SOCKET, HEADLIGHT •••••••••••• HEADLIGHT UNIT ••••••••••••••• BULB, HEADLIGHT •••••••••••••• BULB, WINKER :FRONT •••••••••• .NOTE: Same time for two units 6161G0 BULB, WINKER :FOR 1 VEHICLE •• 6 616182 BULB, POSITION LIGHT ••••••••• .NOTE: Same time for two units 3 6161B1 6161A7 616118 616133 Reqd. QTY Ref. No. Part No. Description 1 2 3 4 33105-KWW-601 33110-KWW-601 33115-KBA-830 34901-KVY-901 SOCKET COMP., HEADLIGHT ••••• HEADLIGHT UNIT •••••••••••••• NUT, ADJUST ••••••••••••••••• BULB, HEADLIGHT (STANLEY) (12V 32/32W) BULB, WINKER (12V 10W) (STANLEY) 5 34905-KAN-W01 6 34908-GA7-701 7 53209-GAH-000 8 90101-GJ6-000 AFX110 CS/MCS/S A BULB, WEDGE BASE (T10) (12V 3.4W)(NIPPON SEIKI) CLIP, HEADLIGHT ••••••••••••• BOLT, ADJUSTING ••••••••••••• Serial No. Parts catalogue code 1 1 1 1 2 2 2 1 54 2010.01.10 E F.R.T. 0.3 0.4 0.3 0.3 0.4 0.3 F-2 F 2 METER (Relative ref. Number) Ref. L.O.N. Description No. 1 3 4 5 6 8 11 13 Ref. No. (2) 6161G3 BULB, METER •••••••••••••••••• .NOTE: Same time for two units or more 8121A1 METER ASSY., COMBINATION ••••• 8121A2 METER, COMBINATION ••••••••••• (9) 8121B7 LENS, METER •••••••••••••••••• 8121B3 CASE, METER •••••••••••••••••• 6161G4 SOCKET ASSY., METER BULB ••••• 6111C3 RELAY, WINKER •••••••••••••••• 811160 CABLE, SPEEDOMETER ••••••••••• F.R.T. 0.3 0.8 1.0 0.8 0.9 0.8 0.4 0.4 Reqd. QTY Part No. 1 34908-GA7-701 Description AFX110 CS/MCS/S A Serial No. 3 37200-KWW-D11 37200-KWW-D21 4 37210-KWW-D11 5 37211-KWW-D11 BULB, WEDGE BASE (T10) (12V 3.4W)(NIPPON SEIKI) BULB, WEDGE BASE (T10) (12V 1.7W)(STANLEY) SPEEDOMETER ASSY. (KPH) ••••• •••••••••••••••••••••••••••• METER COMP., SPEED & FUEL ••• GLASS ••••••••••••••••••••••• 8 1 1 1 1 -------- -------- MCSMA -------- -------- CSMA,SMA 6 37212-KWW-D11 7 37215-KWW-D11 8 37224-KWW-D11 37224-KWW-D21 9 37230-KWW-D11 10 37305-KE5-008 CASE COMP., UNDER ••••••••••• CLAMP ••••••••••••••••••••••• SOCKET COMP. •••••••••••••••• •••••••••••••••••••••••••••• PLATE ASSY., REFLECTING ••••• SCREW-WASHER, 3X22 •••••••••• 1 1 1 1 1 3 -------- -------- MCSMA -------- -------- CSMA,SMA 11 38301-GBG-911 13 44830-KWW-A00 14 90035-166-008 15 90109-MZ5-008 RELAY COMP., WINKER (PT.MITSUBA) SUSPENSION, WINKER RELAY (MITSUBA) CABLE COMP., SPEEDOMETER •••• SCREW-WASHER, SPECIAL, 4X10 • SCREW, TAPPING, 4X14 •••••••• 1 1 2 1 16 91256-KK3-840 17 93903-25310 O-RING, 10X1.5 •••••••••••••• SCREW, TAPPING, 5X16 •••••••• 1 3 2 34908-MB9-871 12 38306-KK4-000 Parts catalogue code 3 2 1 55 2010.01.10 E F-3 F 3 SWITCH/CABLE/MIRROR (Relative ref. Number) Ref. L.O.N. Description No. 1 2 3 6 7 8 9 12 13 15 3 811100 811120 810140 615116 615117 6151A3 615118 810150 8101C0 810155 CABLE, THROTTLE •••••••••••••• CABLE, CHOKE ••••••••••••••••• LEVER, CHOKE :HANDLE SIDE •••• SWITCH, STARTER •••••••••••••• SWITCH, DIMMER ••••••••••••••• SWITCH, HORN ••••••••••••••••• SWITCH, WINKER ••••••••••••••• GRIP, THROTTLE ••••••••••••••• GRIP, HANDLE :LEFT ••••••••••• HOUSING, THROTTLE •••••••••••• Reqd. QTY Ref. No. Part No. Description AFX110 CS/MCS/S A 1 2 3 4 6 7 8 9 12 13 14 15 17910-KWW-D30 17950-KWW-A00 17961-KFM-900 17962-KFM-900 35160-KWW-B21 35170-KWW-B21 35180-KWW-B21 35200-KWW-B21 53140-KWW-620 53166-KWB-600 53167-KFM-900 53168-KFM-900 CABLE COMP., THROTTLE ••••••• CABLE COMP., CHOKE •••••••••• LEVER, CHOKE •••••••••••••••• STOPPER, CABLE •••••••••••••• SWITCH UNIT, STARTER •••••••• SWITCH UNIT, DIMMER ••••••••• SWITCH UNIT, HORN ••••••••••• SWITCH UNIT, WINKER ••••••••• GRIP COMP., THROTTLE •••••••• GRIP, L. HANDLE ••••••••••••• HOUSING, UPPER THROTTLE ••••• HOUSING, UNDER THROTTLE ••••• 1 1 1 1 1 1 1 1 1 1 1 1 18 88113-KWW-A00 19 88210-KRS-940 20 88220-KRS-940 CAP, LOCK NUT ••••••••••••••• MIRROR COMP., R. •••••••••••• MIRROR COMP., L. •••••••••••• 2 1 1 23 90314-KFM-900 24 90314-KRS-690 25 90442-147-000 NUT, LOCK ••••••••••••••••••• NUT, LOCK ••••••••••••••••••• WASHER, WAVE •••••••••••••••• 1 1 1 26 27 28 29 30 SCREW, PAN, 5X10 •••••••••••• SCREW, PAN, 5X12 •••••••••••• SCREW, PAN, 5X25 •••••••••••• NUT, HEX., 5MM •••••••••••••• WASHER, PLAIN, 5MM •••••••••• 1 1 1 1 1 93500-05010-0G 93500-05012-0G 93500-05025-0G 94001-05070-0S 94103-05700 Serial No. Parts catalogue code -------- -------- MCSMA 56 2010.01.10 E F.R.T. 0.7 0.5 0.1 0.4 0.4 0.4 0.4 0.4 0.1 0.4 F-4 FRONT BRAKE MASTER CYLINDER F 4 (Relative ref. Number) Ref. L.O.N. Description No. 1 6151B2 SWITCH, FRONT STOP ••••••••••• 3 7121A0 HOSE, FRONT BRAKE •••••••••••• .INCLUDES: Bleed brakes 6 712105 CYLINDER, FRONT BRAKE MASTER • .INCLUDES: Bleed brakes 9 7121G6 DIAPHRAGM, FRONT BRAKE MASTER CYLINDER •••••••••••••••••••• 11 7121G9 PISTON SET, FRONT BRAKE MASTER .INCLUDES: Bleed brakes 12 8101C7 LEVER, HANDLE :RIGHT ••••••••• F.R.T. 0.2 0.8 0.6 0.1 0.6 0.3 Reqd. QTY Ref. No. Part No. Description AFX110 CS/MCS/S A 1 2 3 4 5 35340-KWB-601 43513-KBP-881 45126-KWW-A01 45157-KWW-A00 45504-410-003 SWITCH ASSY., FR. STOP •••••• CAP, MASTER CYLINDER •••••••• HOSE COMP., FR. BRAKE ••••••• CLAMPER B, BRAKE HOSE ••••••• BOOT COMP. •••••••••••••••••• 1 1 1 1 1 1 1 1 1 1 6 45510-KWB-601 7 8 9 10 45512-MA6-006 45517-GW0-751 45520-GW0-911 45521-GW0-911 CYLINDER SUB ASSY., FR. BRAKE MASTER (NISSIN) PROTECTOR ••••••••••••••••••• HOLDER, MASTER CYLINDER ••••• DIAPHRAGM ••••••••••••••••••• PLATE, DIAPHRAGM •••••••••••• 11 12 13 14 15 45530-KVY-911 53175-KRS-T80 90102-KGH-900 90114-KGH-900 90145-KM3-751 90145-KPH-B30 CYLINDER SET, MASTER •••••••• LEVER, R. STEERING HANDLE ••• BOLT, FLANGE, 6X10 •••••••••• BOLT, HANDLE LEVER PIVOT •••• BOLT, OIL, 10X22(SAGA) •••••• BOLT, OIL, 10X22(NISSIN) •••• 1 1 1 1 2 2 16 17 18 19 20 90545-300-000 90651-MA5-671 93600-04012-1G 93893-04012-17 94050-06000 WASHER, OIL BOLT •••••••••••• CIRCLIP ••••••••••••••••••••• SCREW, FLAT, 4X12 ••••••••••• SCREW-WASHER, 4X12 •••••••••• NUT, FLANGE, 6MM •••••••••••• 4 1 2 1 1 21 96001-06022-00 BOLT, FLANGE, 6X22 •••••••••• 2 Serial No. Parts catalogue code 3 57 2010.01.10 E F-5 F 5 HANDLE PIPE/HANDLE COVER (Relative ref. Number) Ref. L.O.N. Description No. 1 810100 PIPE, STEERING HANDLE •••••••• 5 8101D6 WEIGHT B, HANDLE :LEFT ••••••• 8101D7 WEIGHT B, HANDLE :RIGHT •••••• 8101D8 WEIGHT B, HANDLE :BOTH ••••••• 6 4131X1 COVER, HANDLE :UPPER ••••••••• 7 4131B5 COVER, HANDLE :FRONT ••••••••• 8 4131B6 COVER, HANDLE :REAR •••••••••• 4131U1 COVER, HANDLE :BOTH •••••••••• Ref. No. 3 Reqd. QTY Part No. 1 53100-KWW-B30 2 3 4 5 58 53105-KWB-600 53106-KR3-000 53108-KR3-770 53125-KWB-600 Description AFX110 CS/MCS/S A PIPE COMP., STEERING HANDLE (DISK) WEIGHT A, STEERING HANDLE ••• RUBBER A, HANDLE WEIGHT ••••• RING, HANDLE WEIGHT SNAP •••• WEIGHT B, STEERING HANDLE ••• 6 53203-KWW-A00YA COVER, HANDLE TOP *R331*...........VIVACITY RED 53203-KWW-A00ZQ *NHA69P* PEARL MAGELLANIC BLACK 53203-KWW-A00ZV *NH341P*.PEARL FADELESS WHITE 53203-KWW-A00ZW *PB383M* MARIANA PURPLE METALLIC 53203-KWW-A00ZX *R339M*.EUPHORIA RED METALLIC 53203-KWW-A00ZY *B206M*...VITAL BLUE METALLIC 7 53205-KWW-D30ZA COVER, FR. HANDLE *NH341P*.PEARL FADELESS WHITE 53205-KWW-D30ZB *PB383M* MARIANA PURPLE METALLIC 53205-KWW-D30ZC *R339M*.EUPHORIA RED METALLIC 53205-KWW-D30ZD *B206M*...VITAL BLUE METALLIC 53205-KWW-D30ZE *NHA69P* PEARL MAGELLANIC BLACK 53205-KWW-D30ZF *R331*...........VIVACITY RED 8 53206-KWW-D30ZA COVER, RR. HANDLE *NH411M*FORCE SILVER METALLIC 53206-KWW-D30ZB *NHA69P* PEARL MAGELLANIC BLACK Serial No. Parts catalogue code 1 2 4 2 2 1 -------- -------- SMA 1 1 -------- -------- SMA 1 1 1 -------- -------- CSMA,MCSMA -------- -------- CSMA,MCSMA -------- -------- SMA 1 1 1 1 -------- -------- CSMA,MCSMA -------- -------- CSMA,MCSMA -------- -------- SMA 1 1 -------- -------- SMA -------- -------- SMA 1 -------- -------- CSMA,MCSMA 1 -------- -------- SMA 2010.01.10 E F.R.T. 1.1 0.2 0.2 0.4 0.1 0.3 0.7 0.7 F-5 Ref. No. F 6 HANDLE PIPE/HANDLE COVER Reqd. QTY Description AFX110 CS/MCS/S A 9 64341-KWW-A00 10 64521-MN5-000 RUBBER, CUSHION ••••••••••••• NUT, CLIP, 4MM •••••••••••••• 2 6 11 12 13 14 15 83601-MN5-000 90106-GN5-900 90191-KWB-600 90302-KWW-A00 90304-KGH-901 GROMMET, SIDE COVER ••••••••• BOLT, FLANGE, 10X50 ••••••••• SCREW, OVAL, 6X45 ••••••••••• NUT, SPRING, 4MM •••••••••••• NUT, U, 10MM •••••••••••••••• 1 1 2 4 1 16 17 18 19 20 90501-KPH-880 90501-KWW-A00 90503-KBP-900 90505-KPH-880 91509-GE2-760 COLLAR A, HANDLE SETTING •••• RUBBER, HANDLE MOUNTING ••••• COLLAR, MAIN SIDE COVER ••••• COLLAR B, HANDLE SETTING •••• SCREW, PAN, 5X11.5 •••••••••• 1 1 1 1 1 21 22 23 24 25 93891-04012-07 93891-04016-07 93903-24480 96001-06016-00 53207-KWW-600 SCREW-WASHER, 4X12 •••••••••• SCREW-WASHER, 4X16 •••••••••• SCREW, TAPPING, 4X16 •••••••• BOLT, FLANGE, 6X16 •••••••••• CAP, HANDLE COVER ••••••••••• 2 4 6 1 1 Part No. Serial No. Parts catalogue code 3 -------- -------- CSMA,SMA 59 2010.01.10 E F-6 F 7 STEERING STEM (Relative ref. Number) Ref. L.O.N. Description No. 3 5101A0 RACE, STEERING BALL :UPPER ••• 4 5101A1 RACE, STEERING BALL :LOWER ••• 5101C9 RACE, STEERING BALL :BOTH •••• 6 5101A9 RACE, STEERING TOP CONE •••••• 7 (8) 5101B0 RACE, STEERING BOTTOM CONE ••• 9 510100 STEM OR SHAFT ASSY., STEERING 10 5101B2 THREAD, STEERING HEAD TOP •••• 3 Reqd. QTY Ref. No. Part No. Description AFX110 CS/MCS/S A 1 2 3 4 5 06530-GBG-B20 06531-GBG-B20 50301-GN5-901 50302-GN5-900 50306-GN5-900 BALL SET, STEEL, #6X23 •••••• BALL SET, STEEL, #6X29 •••••• RACE, STEERING TOP BALL ••••• RACE, STEERING BOTTOM BALL •• NUT, STEERING STEM LOCK ••••• 1 1 1 1 1 6 7 8 9 10 53211-GN5-900 53212-GN5-900 53214-GN5-900 53219-KWW-B20 53220-GN5-850 RACE, STEERING TOP CONE ••••• RACE, STEERING BOTTOM CONE •• DUST SEAL, STEERING HEAD •••• STEM SUB ASSY., STEERING •••• THREAD COMP., STEERING HEAD TOP 1 1 1 1 11 95801-10045-00 BOLT, FLANGE, 10X45 ••••••••• Serial No. Parts catalogue code 1 4 60 2010.01.10 E F.R.T. 1.4 1.4 1.4 0.8 1.5 1.4 0.8 F-7 F 8 FRONT FENDER (Relative ref. Number) Ref. L.O.N. Description No. 3 413103 FENDER A, FRONT •••••••••••••• 4 413104 FENDER B, FRONT •••••••••••••• Ref. No. 0.5 0.6 Reqd. QTY Part No. Description AFX110 CS/MCS/S A 1 45156-KWW-A00 CLAMPER, BRAKE HOSE ••••••••• 2 45465-KTL-740 GUIDE, FR. BRAKE CABLE •••••• 3 61100-KWW-A00ZL FENDER A, FR. *B206M*...VITAL BLUE METALLIC 61100-KWW-A00ZP *NHA69P* PEARL MAGELLANIC BLACK 61100-KWW-A00ZU *NH341P*.PEARL FADELESS WHITE 61100-KWW-A00ZV *PB383M* MARIANA PURPLE METALLIC 61100-KWW-A00ZW *R339M*.EUPHORIA RED METALLIC 61100-KWW-A00ZX *R331*...........VIVACITY RED 4 61200-KWW-A00 FENDER B, FR. ••••••••••••••• 5 81312-KPH-900 COLLAR, FR. FENDER •••••••••• 6 7 8 9 10 F.R.T. 90305-KWW-A00 90503-KBP-900 96001-06012-00 96001-06014-00 96001-06025-00 NUT, CLIP, 6MM •••••••••••••• COLLAR, MAIN SIDE COVER ••••• BOLT, FLANGE, 6X12 •••••••••• BOLT, FLANGE, 6X14 •••••••••• BOLT, FLANGE, 6X25 •••••••••• Serial No. Parts catalogue code 3 1 1 1 -------- -------- SMA 1 1 -------- -------- SMA 1 1 1 1 2 -------- -------- CSMA,MCSMA -------- -------- CSMA,MCSMA -------- -------- SMA 1 3 2 2 1 61 2010.01.10 E F-8 F 9 FRONT FORK (Relative ref. Number) Ref. L.O.N. Description No. 1 5111C3 FORK ASSY., FRONT :RIGHT ••••• 2 5111C5 SPRING, FRONT FORK :LEFT ••••• 5111C6 SPRING, FRONT FORK :RIGHT •••• 5111C7 SPRING, FRONT FORK :BOTH ••••• 3 5111G2 PIPE, FRONT FORK :LEFT ••••••• 5111G3 PIPE, FRONT FORK :RIGHT •••••• 5111G4 PIPE, FRONT FORK :BOTH ••••••• 6 5111D2 CASE, BOTTOM :RIGHT •••••••••• 13 5111E7 SEAL SET, FRONT FORK :LEFT ••• 5111E8 SEAL SET, FRONT FORK :RIGHT •• 5111E9 SEAL SET, FRONT FORK :BOTH ••• 14 5111C2 FORK ASSY., FRONT :LEFT •••••• 5111C4 FORK ASSY., FRONT :BOTH •••••• 15 5111D1 CASE, BOTTOM :LEFT ••••••••••• 5111D3 CASE, BOTTOM :BOTH ••••••••••• Ref. No. 3 Reqd. QTY Description AFX110 CS/MCS/S A 1 51400-KWW-B11 51400-KWW-V01 2 51401-KWW-A01 3 51410-KWB-921 4 51412-GN5-901 5 51412-KWB-601 FORK ASSY., R. FR. (SHOWA) •• •••••••••••••••••••••••••••• SPRING, FR. FORK •••••••••••• PIPE COMP., FR. FORK •••••••• SPRING, REBOUND ••••••••••••• RING, BACK UP ••••••••••••••• 1 1 2 2 2 2 -------- -------- SMA -------- -------- CSMA,MCSMA 6 51420-KWW-V01 51420-KWW-611 7 51425-GN5-901 8 51437-KWB-601 9 51454-KEV-881 10 51456-KPH-901 CASE COMP., R. FR. BOTTOM ••• •••••••••••••••••••••••••••• SEAL, DUST •••••••••••••••••• RING, PISTON •••••••••••••••• SEAT B, SPRING •••••••••••••• RING, STOPPER ••••••••••••••• 1 1 2 2 2 2 -------- -------- CSMA,MCSMA -------- -------- SMA 11 12 13 14 51466-065-901 51470-KWW-A01 51490-KGH-901 51500-KWW-B11 51500-KWW-V01 15 51520-KWW-V01 51520-KWW-611 RING, OIL SEAL STOPPER •••••• PIPE, SEAT •••••••••••••••••• SEAL SET, FR. FORK •••••••••• FORK ASSY., L. FR. (SHOWA) •• •••••••••••••••••••••••••••• CASE COMP., L. FR. BOTTOM ••• •••••••••••••••••••••••••••• 2 2 2 1 1 1 1 16 90116-KV3-701 17 90544-283-000 18 91356-GM0-003 BOLT, SOCKET, 8MM ••••••••••• WASHER, SPECIAL, 8MM •••••••• O-RING •••••••••••••••••••••• 2 2 2 Part No. Serial No. ----------------------------- Parts catalogue code -------- SMA -------- CSMA,MCSMA -------- CSMA,MCSMA -------- SMA 62 2010.01.10 E F.R.T. 0.7 0.9 0.9 1.2 1.0 1.0 1.5 1.1 1.1 1.1 1.7 0.7 0.9 1.1 1.7 F-9 F10 FRONT BRAKE CALIPER (Relative ref. Number) Ref. L.O.N. Description No. 2 711115 SHOE(PAD) SET, BRAKE :FRONT •• 12 (1) 7111D1 PISTON, FRONT BRAKE CALIPER •• .INCLUDES: Bleed brakes 13 711130 CALIPER, FRONT BRAKE ••••••••• .INCLUDES: Bleed brakes 14 7111G0 BRACKET, FRONT CALIPER ••••••• F.R.T. 0.1 0.5 0.4 0.2 Reqd. QTY Ref. No. Part No. Description AFX110 CS/MCS/S A 1 2 3 4 5 06451-961-405 06455-KWB-601 43352-568-003 43353-461-771 45111-MAJ-G41 SEAL SET, PISTON •••••••••••• PAD SET, FR. •••••••••••••••• SCREW, BLEEDER (NISSIN) ••••• CAP, BLEEDER •••••••••••••••• RING, STOPPER ••••••••••••••• 1 1 1 1 1 6 7 8 9 10 45131-GZ0-006 45132-166-016 45133-MA3-006 45208-KWB-601 45215-KPH-951 BOLT, PIN ••••••••••••••••••• BOOT, PIN BUSH (NISSIN) ••••• BOOT B •••••••••••••••••••••• SPRING, PAD ••••••••••••••••• PIN, HANGER ••••••••••••••••• 1 1 1 1 1 11 12 13 14 15 45216-166-006 45218-KWB-601 45250-KWW-B10 45290-KWB-601 90131-KGH-900 WASHER, WAVE •••••••••••••••• PISTON •••••••••••••••••••••• CALIPER SUB ASSY., R. FR. ••• BRACKET SUB ASSY., FR. •••••• BOLT, FLANGE, 8X25 •••••••••• 1 1 1 1 2 Serial No. Parts catalogue code 3 63 2010.01.10 E F-10 F11 FRONT WHEEL(AFX110S) (Relative ref. Number) Ref. L.O.N. Description No. 1 2 6 7 8 9 710109 710151 710103 7101D4 710139 710140 11 710145 14 711120 17 710115 710115G 3 Reqd. QTY Ref. No. Part No. Description AFX110 CS/MCS/S A 1 2 4 5 42701-KW7-901 44301-KWB-600 44311-KPH-900 44620-KPH-950 RIM, WHEEL •••••••••••••••••• AXLE, FR. WHEEL ••••••••••••• COLLAR, FR. WHEEL SIDE •••••• COLLAR, FR. AXLE DISTANCE ••• 1 1 1 1 ----------------------------- 1 -------- -------- SMA 1 -------- -------- SMA 1 -------- -------- SMA 1 1 1 1 1 ------------------------------------ -------- SMA -------- SMA -------- SMA -------- SMA -------- SMA -------- SMA -------- SMA -------- SMA -------- SMA -------- SMA -------- SMA -------- SMA 6 44635-KWW-B30ZA HUB SUB ASSY., FR. WHEEL *NH364M*SHEEN SILVER METALLIC 7 44650-KWW-B30ZA WHEEL SUB ASSY., FR. *NH364M*SHEEN SILVER METALLIC 8 44711-KWW-B21 TIRE, FR. (IRC) (70/90-17 M/C 38P) 44711-KWW-B22 TIRE, FR. (VEE) (70/90-17 M/C 38P) 9 42712-041-154 TUBE, TIRE (IRC)(2.25/2.50-17) 44712-KWW-B22 TUBE, TIRE (VEE)(70/90-17) •• 10 42713-001-000 FLAP, TIRE (IRC) •••••••••••• 44713-KWW-B22 FLAP, TIRE (VEE)(17X1.40) ••• 64 RIM, WHEEL :FRONT •••••••••••• AXLE, FRONT WHEEL •••••••••••• HUB, FRONT WHEEL ••••••••••••• FRONT WHEEL •••••••••••••••••• (10) FRONT TIRE(ONE) •••••••••••••• (10) TUBE, FRONT TIRE(ONE) •••••••• GEARBOX ASSY., SPEEDOMETER ••• DISC, FRONT BRAKE •••••••••••• (5) BEARING, FRONT WHEEL(ONE) •••• .Replace 1 bearing add ••••••• Serial No. Parts catalogue code -------- SMA -------- SMA -------- SMA -------- SMA 11 12 13 14 44800-KWB-600 44806-KWB-600 44809-KFM-900 45251-KWB-602 45251-KWB-921 45251-KWW-B11 15 90105-KGH-900 BOX ASSY., SPEEDOMETER GEAR • GEAR, SPEEDOMETER (19T) ••••• WASHER, SPEEDOMETER GEAR •••• DISK, FR. BRAKE (SUNSTAR) ••• DISK, FR. BRAKE (YUTAKA) •••• DISK, FR. BRAKE (NISSIN) •••• BOLT, BRAKE DISK, 8X24 •••••• 1 1 1 1 1 1 4 -------------------------------------------------- 16 90306-KGH-901 17 91052-KWB-601 NUT, U, 12MM •••••••••••••••• BEARING, RADIAL BALL, 6201U (NTN) 1 -------- -------- SMA 2 -------- -------- SMA 2010.01.10 E F.R.T. 2.2 0.2 2.3 0.8 0.7 0.7 0.2 0.3 0.4 0.1 F-10 Ref. No. Reqd. QTY Part No. Description AFX110 CS/MCS/S A 96140-62010-10 91251-KPH-901 91251-KWB-601 97338-31207-F0 BEARING, RADIAL BALL, 6201U • DUST SEAL, 21X37X7 •••••••••• DUST SEAL, 42X54X7 •••••••••• SPOKE SET A, 11X183.5 ••••••• (OUTSIDE) 2 1 1 18 -------- -------- SMA 21 97551-31207-F0 SPOKE SET A, 11X183.5 ••••••• (INSIDE) 18 -------- -------- SMA 17) 18 19 20 F12 FRONT WHEEL(AFX110S) Serial No. Parts catalogue code 3 -------- -------- SMA -------- -------- SMA -------- -------- SMA 65 2010.01.10 E F-10-1 F13 FRONT WHEEL(AFX110CS/MCS) (Relative ref. Number) Ref. L.O.N. Description No. 1 5 6 7 8 11 16 Ref. No. 3 1 3 4 5 710151 7101D4 710139 710140 710145 711120 AXLE, FRONT WHEEL •••••••••••• FRONT WHEEL •••••••••••••••••• FRONT TIRE(ONE) •••••••••••••• TUBE, FRONT TIRE(ONE) •••••••• GEARBOX ASSY., SPEEDOMETER ••• DISC, FRONT BRAKE •••••••••••• (4) 710115 BEARING, FRONT WHEEL(ONE) •••• 710115G .Replace 1 bearing add ••••••• Reqd. QTY Part No. 44301-KWB-600 44311-KPH-900 44620-KPH-950 44650-KWW-D10ZA 6 44711-KWW-B21 Description AFX110 CS/MCS/S A AXLE, FR. WHEEL ••••••••••••• COLLAR, FR. WHEEL SIDE •••••• COLLAR, FR. AXLE DISTANCE ••• WHEEL SUB ASSY., FR. *NH303M* MAT AXIS GRAY METALLIC Serial No. Parts catalogue code 1 1 1 -------- -------- CSMA,MCSMA -------- -------- CSMA,MCSMA -------- -------- CSMA,MCSMA 1 -------- -------- CSMA,MCSMA 1 -------- -------- CSMA,MCSMA 7 42712-041-154 44712-KWW-B22 8 44800-KWB-600 9 44806-KWB-600 10 44809-KFM-900 TIRE, FR. (IRC) (70/90-17 M/C 38P) TIRE, FR. (VEE) (70/90-17 M/C 38P) TUBE, TIRE (IRC)(2.25/2.50-17) TUBE, TIRE (VEE)(70/90-17) •• BOX ASSY., SPEEDOMETER GEAR • GEAR, SPEEDOMETER (19T) ••••• WASHER, SPEEDOMETER GEAR •••• 1 1 1 1 1 1 ------------------------------------------- -------- CSMA,MCSMA -------- CSMA,MCSMA -------- CSMA,MCSMA -------- CSMA,MCSMA -------- CSMA,MCSMA -------- CSMA,MCSMA 11 45251-KWB-602 45251-KWB-921 45251-KWW-B11 12 90105-KGH-900 13 90306-KGH-901 14 91251-KPH-901 15 91251-KWB-601 DISK, FR. BRAKE (SUNSTAR) ••• DISK, FR. BRAKE (YUTAKA) •••• DISK, FR. BRAKE (NISSIN) •••• BOLT, BRAKE DISK, 8X24 •••••• NUT, U, 12MM •••••••••••••••• DUST SEAL, 21X37X7 •••••••••• DUST SEAL, 42X54X7 •••••••••• 1 1 1 4 1 1 1 -------------------------------------------------- -------- CSMA,MCSMA -------- CSMA,MCSMA -------- CSMA,MCSMA -------- CSMA,MCSMA -------- CSMA,MCSMA -------- CSMA,MCSMA -------- CSMA,MCSMA 2 -------- -------- CSMA,MCSMA 44711-KWW-B22 16 96150-62010-10 BEARING, RADIAL BALL, 6201UU 66 2010.01.10 E F.R.T. 0.2 0.8 0.7 0.7 0.2 0.3 0.4 0.1 F-11 F14 REAR BRAKE PANEL (Relative ref. Number) Ref. L.O.N. Description No. 1 711140 SHOE(PAD) SET, BRAKE :REAR ••• 4 (5) 7111A9 PANEL, REAR BRAKE •••••••••••• 6 7111C4 ARM, BRAKE :REAR ••••••••••••• Ref. No. 1 2 3 4 F.R.T. 0.4 0.5 0.1 Reqd. QTY Part No. Description 06430-KPH-900 40543-KWW-A00 42313-GBG-B20 43100-KPH-700ZA AFX110 CS/MCS/S A SHOE SET, BRAKE (NISSIN) •••• ADJUSTER, R. CHAIN •••••••••• COLLAR, RR. BRAKE PANEL SIDE PANEL COMP., RR. BRAKE *NH364M*SHEEN SILVER METALLIC 43100-KPH-700ZC *NH303M* MAT AXIS GRAY METALLIC 5 43141-KTM-850 CAM, RR. BRAKE •••••••••••••• Serial No. Parts catalogue code 3 1 1 1 1 -------- -------- SMA 1 1 -------- -------- CSMA,MCSMA 6 7 8 9 10 43410-KWB-600 43434-ME1-670 45133-028-000 45134-250-000 45145-KFM-900 ARM, RR. BRAKE •••••••••••••• RUBBER, STOPPER ARM ••••••••• SPRING, BRAKE SHOE •••••••••• DUST SEAL, BRAKE CAM •••••••• INDICATOR, FR. BRAKE •••••••• 1 1 2 1 1 11 12 13 14 15 90301-KGH-901 90302-KBP-900 90306-KGH-901 90505-425-000 92811-10000 NUT, U, 6MM ••••••••••••••••• NUT, SPECIAL, 6MM ••••••••••• NUT, U, 12MM •••••••••••••••• WASHER, 8MM ••••••••••••••••• BOLT A, BRAKE STOPPER ••••••• 1 1 1 1 1 16 17 18 19 94001-06000-0S 94001-08000-0S 94201-20150 95701-06035-00 NUT, HEX., 6MM •••••••••••••• NUT, HEX., 8MM •••••••••••••• PIN, SPLIT, 2.0X15 •••••••••• BOLT, FLANGE, 6X35 •••••••••• 1 1 1 1 67 2010.01.10 E F-12 F15 REAR WHEEL(AFX110S) (Relative ref. Number) Ref. L.O.N. Description No. 1 3 4 7 9 10 12 13 14 19 710157 7101A0 710160 7101A5 710121 710118 710127 710142 7101A7 710133 710133G 21 7101D1 Ref. No. 3 Reqd. QTY Part No. 1 06410-KWB-600 2 40543-KWW-A00 3 41200-KWB-840 4 42301-KWB-600 5 42303-KWB-600 6 7 8 9 Description AFX110 CS/MCS/S A DAMPER SET, WHEEL ••••••••••• ADJUSTER, R. CHAIN •••••••••• SPROCKET COMP., FINAL DRIVEN (37T) AXLE, RR. WHEEL ••••••••••••• SLEEVE, RR. WHEEL ••••••••••• COLLAR, RR. WHEEL SIDE •••••• FLANGE SUB ASSY., FINAL DRIVEN COLLAR, RR. AXLE DISTANCE ••• HUB SUB ASSY., RR. *NH364M*SHEEN SILVER METALLIC 10 42650-KWW-B20ZA WHEEL SUB ASSY., RR. *NH364M*SHEEN SILVER METALLIC 42304-KFM-900 42615-KWB-840 42620-KFL-850 42635-KWB-600ZA 11 42653-001-004 Serial No. 1 1 -------- -------- SMA -------- -------- SMA 1 1 1 -------- -------- SMA -------- -------- SMA -------- -------- SMA 1 1 1 -------- -------- SMA -------- -------- SMA -------- -------- SMA 1 -------- -------- SMA 1 -------- -------- SMA 1 1 -------- -------- SMA -------- -------- SMA 1 -------- -------- SMA 14 42712-KTM-972 42712-KWW-B22 15 42713-KWW-B22 42713-102-005 O-RING, 40.5X3 (NIPPON DUST KEEPER) RIM, RR. WHEEL •••••••••••••• TIRE, RR. (IRC) (80/90-17 M/C 50P) TIRE, RR. (VEE) (80/90-17 M/C 44P) TUBE, TIRE (IRC)(80/90-17M/C) TUBE, TIRE (VEE)(80/90-17) •• FLAP, TIRE (VEE)(17X1.60) ••• FLAP, TIRE (IRC)(17) •••••••• 1 1 1 1 1 ------------------------------------ 16 90128-KWB-600 17 90302-KBP-900 BOLT, STUD, 8X18 •••••••••••• NUT, SPECIAL, 6MM ••••••••••• 4 1 -------- -------- SMA -------- -------- SMA 12 42701-KFL-890 13 42711-KTM-972 42711-KWW-B22 68 DAMPER, REAR WHEEL ••••••••••• SPROCKET, FINAL DRIVEN ••••••• AXLE, REAR WHEEL ••••••••••••• FLANGE ASSY., FINAL DRIVEN ••• HUB, REAR WHEEL •••••••••••••• REAR WHEEL ••••••••••••••••••• RIM, WHEEL :REAR ••••••••••••• (15) REAR TIRE(ONE) ••••••••••••••• (15) TUBE, REAR TIRE(ONE) ••••••••• (8,20) BEARING, REAR WHEEL(ONE) ••••• .Replace 1 bearing add ••••••• BEARING, FINAL DRIVEN FLANGE • Parts catalogue code -------- SMA -------- SMA -------- SMA -------- SMA -------- SMA 2010.01.10 E F.R.T. 0.3 0.4 0.3 0.4 2.4 0.8 2.3 0.8 0.8 0.5 0.1 0.5 F-12 Ref. No. F16 REAR WHEEL(AFX110S) Reqd. QTY Part No. 18 90309-KPH-971 19 91052-KWB-601 Description AFX110 CS/MCS/S A NUT, U, 8MM(FUJI SEIMITSU) •• BEARING, RADIAL BALL, 6201U (NTN) 96140-62010-10 BEARING, RADIAL BALL, 6201U • 20 91053-KWB-601 BEARING, RADIAL BALL, 6301U (NTN) 96140-63010-10 BEARING, RADIAL BALL, 6301U • 21 91054-KWB-601 96140-62030-10 22 91251-KGH-901 91251-KGH-902 23 94001-06000-0S 24 97282-41158-P0 25 97548-41157-P0 Serial No. 4 -------- -------- SMA 1 1 -------- -------- SMA -------- -------- SMA 1 1 -------- -------- SMA -------- -------- SMA BEARING, RADIAL BALL, 6203U (NTN) 1 -------BEARING, RADIAL BALL, 6203U • 1 -------DUST SEAL, 27X40X4.5(ARAI) •• 1 -------DUST SEAL, 27X40X4.5(NOK) ••• 1 -------NUT, HEX., 6MM •••••••••••••• 1 -------SPOKE SET A, 10X159.0 ••••••• (INSIDE) 18 -------SPOKE SET A, 10X158.5 ••••••• (OUTSIDE) 18 -------- Parts catalogue code 3 -------- SMA -------- SMA -------- SMA -------- SMA -------- SMA -------- SMA -------- SMA 69 2010.01.10 E F-12-1 G 1 REAR WHEEL(AFX110CS/MCS) (Relative ref. Number) Ref. L.O.N. Description No. 1 3 4 7 9 11 12 16 DAMPER, REAR WHEEL ••••••••••• SPROCKET, FINAL DRIVEN ••••••• AXLE, REAR WHEEL ••••••••••••• FLANGE ASSY., FINAL DRIVEN ••• REAR WHEEL ••••••••••••••••••• REAR TIRE(ONE) ••••••••••••••• TUBE, REAR TIRE(ONE) ••••••••• (8,17) 710133 BEARING, REAR WHEEL(ONE) ••••• 710133G .Replace 1 bearing add ••••••• 18 7101D1 BEARING, FINAL DRIVEN FLANGE • Ref. No. 3 Reqd. QTY Part No. 1 06410-KWB-600 2 40543-KWW-A00 3 41200-KWB-840 4 42301-KWB-600 5 42303-KWB-600 6 7 8 9 42304-KFM-900 42615-KWB-840 42620-KFL-850 42650-KWW-D10ZA 10 42653-001-004 11 42711-KTM-972 Description AFX110 CS/MCS/S A DAMPER SET, WHEEL ••••••••••• ADJUSTER, R. CHAIN •••••••••• SPROCKET COMP., FINAL DRIVEN (37T) AXLE, RR. WHEEL ••••••••••••• SLEEVE, RR. WHEEL ••••••••••• COLLAR, RR. WHEEL SIDE •••••• FLANGE SUB ASSY., FINAL DRIVEN COLLAR, RR. AXLE DISTANCE ••• WHEEL SUB ASSY., RR. *NH303M* MAT AXIS GRAY METALLIC O-RING, 40.5X3 (NIPPON DUST KEEPER) Serial No. Parts catalogue code 1 1 -------- -------- CSMA,MCSMA -------- -------- CSMA,MCSMA 1 1 1 -------- -------- CSMA,MCSMA -------- -------- CSMA,MCSMA -------- -------- CSMA,MCSMA 1 1 1 -------- -------- CSMA,MCSMA -------- -------- CSMA,MCSMA -------- -------- CSMA,MCSMA 1 -------- -------- CSMA,MCSMA 1 -------- -------- CSMA,MCSMA TIRE, RR. (IRC) (80/90-17 M/C 50P) TIRE, RR. (VEE) (80/90-17 M/C 44P) TUBE, TIRE (IRC)(80/90-17M/C) TUBE, TIRE (VEE)(80/90-17) •• BOLT, STUD, 8X18 •••••••••••• NUT, SPECIAL, 6MM ••••••••••• NUT, U, 8MM(FUJI SEIMITSU) •• 1 -------- -------- CSMA,MCSMA 1 1 1 4 1 4 ------------------------------------------- BEARING, RADIAL BALL, 6201U (NTN) 96140-62010-10 BEARING, RADIAL BALL, 6201U • 1 1 -------- -------- CSMA,MCSMA -------- -------- CSMA,MCSMA 42711-KWW-B22 12 42712-KTM-972 42712-KWW-B22 13 90128-KWB-600 14 90302-KBP-900 15 90309-KPH-971 16 91052-KWB-601 70 710157 7101A0 710160 7101A5 710118 710142 7101A7 -------- CSMA,MCSMA -------- CSMA,MCSMA -------- CSMA,MCSMA -------- CSMA,MCSMA -------- CSMA,MCSMA -------- CSMA,MCSMA 2010.01.10 E F.R.T. 0.3 0.4 0.3 0.4 0.8 0.8 0.8 0.5 0.1 0.5 F-12-1 Ref. No. G 2 REAR WHEEL(AFX110CS/MCS) Reqd. QTY Part No. 17 91053-KWB-601 Description AFX110 CS/MCS/S A BEARING, RADIAL BALL, 6301U (NTN) 96140-63010-10 BEARING, RADIAL BALL, 6301U • 18 91054-KWB-601 BEARING, RADIAL BALL, 6203U (NTN) 96140-62030-10 BEARING, RADIAL BALL, 6203U • 19 91251-KGH-901 DUST SEAL, 27X40X4.5(ARAI) •• 91251-KGH-902 DUST SEAL, 27X40X4.5(NOK) ••• 20 94001-06000-0S NUT, HEX., 6MM •••••••••••••• Serial No. Parts catalogue code 1 1 -------- -------- CSMA,MCSMA -------- -------- CSMA,MCSMA 1 1 1 1 1 ------------------------------------ 3 -------- CSMA,MCSMA -------- CSMA,MCSMA -------- CSMA,MCSMA -------- CSMA,MCSMA -------- CSMA,MCSMA 71 2010.01.10 E F-13 G 3 FUEL TANK (Relative ref. Number) Ref. L.O.N. Description No. 1 2 4 6 3 310160 310100 3101B5 617105 STRAINER, FUEL ••••••••••••••• TANK, FUEL ••••••••••••••••••• TUBE, FUEL ••••••••••••••••••• FUEL TANK SENDING UNIT ••••••• Reqd. QTY Ref. No. Part No. Description AFX110 CS/MCS/S A 1 2 3 4 5 16910-KFM-902 17510-KWW-D30 17620-KVV-900 17630-KWW-A00 17631-KEV-900 STRAINER COMP., FUEL •••••••• TANK COMP., FUEL •••••••••••• CAP COMP., FUEL FILLER •••••• TUBE, FUEL, 5.3X580 ••••••••• PACKING, FUEL FILLER CAP •••• 1 1 1 1 1 6 7 8 9 37800-KWB-921 37801-GA7-700 37802-KTL-740 95001-55045-40 FUEL UNIT ••••••••••••••••••• PACKING, BASE ••••••••••••••• RETAINER, FUEL UNIT ••••••••• TUBE, FUEL, 5.3X45 (95001-55001-60M) CLIP, TUBE (B10) •••••••••••• 1 1 1 10 95002-02100 11 95701-06012-00 BOLT, FLANGE, 6X12 •••••••••• Serial No. Parts catalogue code 1 4 4 72 2010.01.10 E F.R.T. 0.3 0.5 0.3 0.2 F-14 G 4 SEAT/BATTERY (Relative ref. Number) Ref. L.O.N. Description No. 1 3 6 7 9 12 14 Ref. No. 610100 4131F6 4131E4 4131P0 4131E8 4131F2 412102 BATTERY •••••••••••••••••••••• RAIL, GRAB :REAR ••••••••••••• SEAT :DOUBLE ••••••••••••••••• HINGE, SEAT •••••••••••••••••• CATCH, SEAT :REAR SIDE ••••••• KEY, SEAT LOCK ••••••••••••••• BOX, LUGGAGE ••••••••••••••••• F.R.T. 0.2 0.1 0.1 0.1 0.4 0.2 0.4 Reqd. QTY Part No. 1 31500-KRS-691 31500-KVB-T01 31500-KVB-T02 31500-KWB-601 2 50381-KWW-B20 3 50400-KWW-V00 4 75581-GN8-920 5 77115-KWB-600 Description AFX110 CS/MCS/S A BATTERY (YTZ3)(YUASA) ••••••• BATTERY (FTZ4V)(FURUKAWA) ••• BATTERY (YTZ4V)(YUASA) •••••• BATTERY (FTZ3V)(FURUKAWA) ••• COVER, BATTERY •••••••••••••• RAIL, RR. GRAB •••••••••••••• SPRING, LOCK KEY SETTING •••• RUBBER, SEAL •••••••••••••••• 1 1 1 1 1 1 1 1 6 7 8 9 10 77200-KWW-B80 77201-KWW-B20 77214-KPH-900 77230-KWW-600 77234-GN2-000 SEAT ASSY., DOUBLE •••••••••• HINGE, SEAT ••••••••••••••••• RUBBER B, SEAT SETTING •••••• CATCH COMP., SEAT ••••••••••• SPRING, SEAT LOCK ••••••••••• 1 1 4 1 1 11 12 13 14 15 77236-GW0-000 77240-KTM-851 80124-KPH-700 81250-KWW-B20 81253-KPH-900 WASHER, SEAT LOCK ••••••••••• LOCK ASSY., SEAT •••••••••••• BAND (ECU) •••••••••••••••••• BOX COMP., LUGGAGE •••••••••• RUBBER, LUGGAGE BOX MOUNTING 1 1 1 1 3 16 17 18 19 20 90105-KPH-900 90129-KWB-600 90502-KPH-900 90634-KPG-900 94001-06070-0S BOLT, SEAT HINGE •••••••••••• BOLT, SPECIAL, 6X30 ••••••••• COLLAR, 6.2X20 •••••••••••••• CLIP, BATTERY COVER ••••••••• NUT, HEX., 6MM •••••••••••••• 1 2 3 1 2 21 95701-06012-00 BOLT, FLANGE, 6X12 •••••••••• 22 95701-08014-07 BOLT, FLANGE, 8X14 •••••••••• 23 96001-06030-00 BOLT, FLANGE, 6X30 •••••••••• 2 4 1 Serial No. ----------------------------- Parts catalogue code 3 -------- CSMA,SMA -------- MCSMA -------- MCSMA -------- CSMA,SMA 73 2010.01.10 E F-15 G 5 BODY COVER (Relative ref. Number) Ref. L.O.N. Description No. 1 4131J2 COVER, 4 4131R6 COVER, 5 (2) 4111H9 COVER, 6 (3) 4111H8 COVER, 4111J0 COVER, 9 4131J4 COVER, 10 4131J3 COVER, 4131L6 COVER, 12 (7) 4131J0 COVER, 13 (8) 4131H9 COVER, 4131J1 COVER, Ref. No. 3 Description AFX110 CS/MCS/S A 1 33708-KWW-600ZG COVER, TAIL *NHA69P* PEARL MAGELLANIC BLACK 33708-KWW-600ZL *NH341P*.PEARL FADELESS WHITE 33708-KWW-600ZM *PB383M* MARIANA PURPLE METALLIC 33708-KWW-600ZN *R339M*.EUPHORIA RED METALLIC 33708-KWW-600ZP *B206M*...VITAL BLUE METALLIC 33708-KWW-600ZQ *R331*...........VIVACITY RED 2 64325-KWW-A00ZF COVER, R. CENTER SIDE *NH411M*FORCE SILVER METALLIC 3 64330-KWW-A00ZF COVER, L. CENTER SIDE *NH411M*FORCE SILVER METALLIC 4 64340-KWW-A00 COVER, CENTER ••••••••••••••• 5 64350-KWW-D10ZA COVER SET, R. CENTER SIDE *TYPE1*(WL) 64350-KWW-D10ZB COVER SET, R. CENTER SIDE *TYPE2*(WL) 74 BODY :REAR •••••••••••• BODY :CENTER •••••••••• 0.2 0.1 SIDE :RIGHT ••••••••••• 0.3 SIDE SIDE BODY BODY BODY :LEFT •••••••••••• :BOTH •••••••••••• SIDE :RIGHT •••••• SIDE :LEFT ••••••• SIDE :BOTH ••••••• 0.3 0.4 0.3 0.3 0.4 BODY :RIGHT ••••••••••• 0.3 BODY :LEFT •••••••••••• BODY :BOTH •••••••••••• 0.3 0.4 Reqd. QTY Part No. 6 64355-KWW-D10ZA COVER SET, L. CENTER SIDE *TYPE1*(WL) 64355-KWW-D10ZB COVER SET, L. CENTER SIDE *TYPE2*(WL) 7 64410-KWW-A00ZP COVER, R. BODY *NHA69P* PEARL MAGELLANIC BLACK 64410-KWW-A00ZT *NH341P*.PEARL FADELESS WHITE 64410-KWW-A00ZU *PB383M* MARIANA PURPLE METALLIC Serial No. 1 1 -------- -------- SMA 1 1 1 1 ----------------------------- Parts catalogue code -------- CSMA,MCSMA -------- CSMA,MCSMA -------- SMA -------- SMA 1 1 1 1 1 1 1 1 1 -------- -------- SMA 1 -------- -------- CSMA,MCSMA 2010.01.10 E F.R.T. F-15 Ref. No. G 6 BODY COVER Reqd. QTY Part No. Description AFX110 CS/MCS/S A (7) 64410-KWW-A00ZV COVER, R. BODY *R339M*.EUPHORIA RED METALLIC 64410-KWW-A00ZW *B206M*...VITAL BLUE METALLIC 64410-KWW-A00ZX *R331*...........VIVACITY RED 8 64420-KWW-A00ZB COVER, L. BODY *B206M*...VITAL BLUE METALLIC 64420-KWW-A00ZQ *NHA69P* PEARL MAGELLANIC BLACK 64420-KWW-A00ZU *NH341P*.PEARL FADELESS WHITE 64420-KWW-A00ZV *PB383M* MARIANA PURPLE METALLIC 64420-KWW-A00ZW *R339M*.EUPHORIA RED METALLIC 64420-KWW-A00ZX *R331*...........VIVACITY RED 9 64480-KWW-A00 COVER, R. RR. BODY •••••••••• 10 64490-KWW-A00 COVER, L. RR. BODY •••••••••• Parts catalogue code 1 1 1 -------- -------- CSMA,MCSMA -------- -------- SMA -------- -------- SMA 1 -------- -------- SMA 1 1 -------- -------- SMA 1 1 1 1 1 -------- -------- CSMA,MCSMA -------- -------- CSMA,MCSMA -------- -------- SMA 11 64560-KWW-A00 12 64600-KWW-D10ZA 64600-KWW-D10ZB 64600-KWW-D10ZC 64600-KWW-D10ZD 64600-KWW-D10ZE 64600-KWW-D10ZF 13 64650-KWW-D10ZA 64650-KWW-D10ZB 64650-KWW-D10ZC 64650-KWW-D10ZD 64650-KWW-D10ZE 64650-KWW-D10ZF 14 83551-GE2-000 15 90107-KGH-600 COVER, R. BODY LOWER •••••••• COVER SET, R. BODY *TYPE1*(WL) COVER SET, R. BODY *TYPE2*(WL) COVER SET, R. BODY *TYPE3*(WL) COVER SET, R. BODY *TYPE4*(WL) COVER SET, R. BODY *TYPE5*(WL) COVER SET, R. BODY *TYPE6*(WL) COVER SET, L. BODY *TYPE1*(WL) COVER SET, L. BODY *TYPE2*(WL) COVER SET, L. BODY *TYPE3*(WL) COVER SET, L. BODY *TYPE4*(WL) COVER SET, L. BODY *TYPE5*(WL) COVER SET, L. BODY *TYPE6*(WL) GROMMET, AIR CLEANER CASE ••• SCREW, 6X12 ••••••••••••••••• 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 16 17 18 19 SCREW, VISOR SPECIAL SETTING NUT, CLIP, 5MM •••••••••••••• SCREW, TAPPING, 4X12 •••••••• SCREW, TAPPING, 4X12 •••••••• 6 2 16 2 90115-KW7-900 90677-KAN-T00 93903-24310 93903-24380 Serial No. -------- -------- CSMA,MCSMA -------- -------- CSMA,MCSMA ------------------------------------ -------- SMA -------- SMA -------- SMA -------- CSMA,MCSMA -------- CSMA,MCSMA -------- -------- SMA -------- -------- SMA -------- -------- SMA 3 75 2010.01.10 E F-16 G 7 AIR CLEANER (Relative ref. Number) Ref. L.O.N. Description No. 2 5 8 9 3 312105 3121A5 312102 3121B6 ELEMENT, AIR CLEANER ••••••••• CASE, AIR CLEANER •••••••••••• COVER, AIR CLEANER CASE •••••• TUBE, AIR CLEANER CONNECTING • Reqd. QTY Ref. No. Part No. Description AFX110 CS/MCS/S A 1 2 3 4 5 15761-KWB-600 17210-KWW-B20 17213-KWB-600 17214-KWB-920 17225-KWW-B20 HOSE, BREATHER •••••••••••••• ELEMENT COMP., AIR CLEANER •• SEAL, AIR CLEANER COVER ••••• SEAL, AIR CLEANER CASE •••••• CASE SUB ASSY., AIR CLEANER • 1 1 1 1 1 6 7 8 9 10 17227-KPK-900 17234-KWW-B80 17235-KWW-B20 17253-KWB-920 17255-329-000 TUBE, VINYL, 11X15X35 ••••••• TUBE, AIR CLEANER DRAIN ••••• COVER SUB ASSY., AIR CLEANER TUBE, AIR CLEANER CONNECTING BAND A, AIR CLEANER CONNECTING TUBE 1 1 1 1 11 12 13 14 15 90116-KVB-900 93500-05025-0G 93903-25510 95002-41300-08 95002-80000 BOLT, FLANGE, 6MM ••••••••••• SCREW, PAN, 5X25 •••••••••••• SCREW, TAPPING, 5X25 •••••••• CLAMP, TUBE (D13) ••••••••••• CLIP, TUBE (C12) •••••••••••• 2 1 5 1 3 Serial No. Parts catalogue code 1 76 2010.01.10 E F.R.T. 0.2 0.6 0.2 0.6 F-16-1 G 8 AIR SUCTION VALVE (Relative ref. Number) Ref. L.O.N. Description No. 2 3141B4 FILTER, SECONDARY AIR SUPPLY • 3 314130 VALVE, SECONDARY AIR CONTROL • 5 3111D1 PIPE, SECONDARY AIR •••••••••• 9 (7) 3111D2 TUBE, SECONDARY AIR CONTROL VALVE ••••••••••••••••••••••• F.R.T. 0.2 0.3 0.2 0.2 Reqd. QTY Ref. No. Part No. Description AFX110 CS/MCS/S A 1 2 3 4 5 15771-KV6-000 17260-KRS-T00 18600-KWW-B21 18620-KWW-B20 18640-KWB-920 CLIP, OIL DRAIN TUBE •••••••• FILTER COMP., AIR ••••••••••• VALVE ASSY., AIR SUCTION •••• STAY, AIR SUCTION VALVE ••••• PIPE COMP., AIR FEED •••••••• 1 1 1 1 1 1 9 18654-KWW-A00 10 90678-MN5-000 GASKET, AIR FEED PIPE ••••••• TUBE A, AIR INJECTION CONTROL VALVE TUBE B, AIR INJECTION CONTROL VALVE TUBE C, AIR SUCTION VALVE ••• CLIP, FUEL HOSE ••••••••••••• 1 1 2 11 12 13 14 15 CLIP, TUBE, BOLT, BOLT, BOLT, 2 1 2 3 2 6 18645-MT4-730 7 18652-KWW-B20 8 18653-KWW-B20 95002-02070 95005-35110-20 95701-06008-00 96001-06016-00 96001-06018-00 TUBE (B7) ••••••••••••• 3.5X110(95005-35001-20M) FLANGE, 6X8 ••••••••••• FLANGE, 6X16 •••••••••• FLANGE, 6X18 •••••••••• Serial No. Parts catalogue code 3 1 77 2010.01.10 E F-17 G 9 EXHAUST MUFFLER (Relative ref. Number) Ref. L.O.N. Description No. 1 4 5 6 3 3131B4 313120 3131B3 3131D3 GASKET, EXHAUST PIPE ••••••••• MUFFLER •••••••••••••••••••••• COVER, MUFFLER :FRONT •••••••• COVER, MUFFLER :REAR ••••••••• Reqd. QTY Ref. No. Part No. Description AFX110 CS/MCS/S A 1 2 3 4 5 18291-GE2-921 18293-KPK-900 18345-MBT-610 18350-KWW-D30 18355-KWW-V00 GASKET, EX. PIPE •••••••••••• RUBBER, PROTECTOR PACKING ••• RUBBER, PROTECTOR MOUNTING •• MUFFLER COMP., EX. •••••••••• COVER A, MUFFLER •••••••••••• 1 1 3 1 1 6 7 8 9 10 18357-KWW-D30 18421-KBA-900 18422-KBA-900 33619-459-840 90107-KVV-900 COVER B, MUFFLER •••••••••••• RUBBER, MUFFLER MOUNTING •••• COLLAR, MUFFLER MOUNTING •••• COLLAR, WINKER STAY ••••••••• BOLT, BODY COVER SETTING •••• 1 1 1 3 1 11 12 13 14 15 90301-KWB-600 94050-08000 94103-08000 95701-08012-00 95701-08045-00 NUT, FLANGE, 8MM •••••••••••• NUT, FLANGE, 8MM •••••••••••• WASHER, PLAIN, 8MM •••••••••• BOLT, FLANGE, 8X12 •••••••••• BOLT, FLANGE, 8X45 •••••••••• 2 1 1 1 1 SCREW, 6X12 ••••••••••••••••• 2 16 90107-KGH-600 Serial No. Parts catalogue code 78 2010.01.10 E F.R.T. 0.2 0.2 0.1 0.1 F-18 G10 PEDAL/KICK ARM (Relative ref. Number) Ref. L.O.N. Description No. 1 2 4 6 8 Ref. No. 4101A1 112107 6151B5 811135 810160 PEDAL, GEAR CHANGE ••••••••••• ARM, KICK STARTER •••••••••••• SWITCH, REAR STOP :PEDAL SIDE ROD, REAR BRAKE •••••••••••••• PEDAL, REAR BRAKE •••••••••••• F.R.T. 0.1 0.1 0.3 0.5 0.5 Reqd. QTY Description AFX110 CS/MCS/S A 1 24701-KWW-V50 24701-KWW-620 2 28300-KTL-740 28300-KWW-V00 3 28311-KWB-600 4 35350-KWB-920 5 35357-KCC-900 PEDAL, GEAR CHANGE •••••••••• •••••••••••••••••••••••••••• ARM ASSY., KICK STARTER ••••• •••••••••••••••••••••••••••• RUBBER, KICK STARTER •••••••• SWITCH ASSY., RR. STOP •••••• SPRING, STOP SWITCH ••••••••• 1 1 1 1 1 1 1 6 43451-KWB-600 7 43459-GN5-760 8 46500-KWB-920 46500-KWW-V00 9 46513-KBP-900 10 90601-KAF-003 ROD COMP., RR. BRAKE •••••••• NUT, BRAKE ROD ADJUSTING •••• PEDAL COMP., BRAKE •••••••••• PEDAL COMP., RR. BRAKE •••••• SPRING ASSY., RR. BRAKE RETURN CLIP, SWITCH COVER •••••••••• 1 1 1 1 1 1 11 12 13 14 15 BOLT, HEX., 6X20 •••••••••••• WASHER, PLAIN, 5MM •••••••••• PIN, SPLIT, 2.0X15 •••••••••• SPRING A, BRAKE ROD ••••••••• JOINT B, BRAKE ARM •••••••••• 1 1 1 1 1 16 95701-06025-00 BOLT, FLANGE, 6X25 •••••••••• 1 Part No. 92101-06020-0A 94101-05000 94201-20150 95014-73100 95015-32001 Serial No. ----------------------------- Parts catalogue code 3 -------- CSMA,MCSMA -------- SMA -------- SMA -------- CSMA,MCSMA -------- -------- SMA -------- -------- CSMA,MCSMA 79 2010.01.10 E F-19 G11 STEP (Relative ref. Number) Ref. L.O.N. Description No. 1 410145 BAR, STEP •••••••••••••••••••• 2 4101D3 RUBBER, STEP :LEFT ••••••••••• 4101D4 RUBBER, STEP :RIGHT •••••••••• 4101L8 RUBBER, STEP :BOTH ••••••••••• 4 (3) 4101C8 BAR, PILLION STEP :RIGHT ••••• 5 (3) 4101C7 BAR, PILLION STEP :LEFT •••••• 4101P4 BAR, PILLION STEP :BOTH •••••• 8 4101C9 BRACKET, PILLION STEP :LEFT •• 4101K4 BRACKET, PILLION STEP :BOTH •• 15 4101D0 BRACKET, PILLION STEP :RIGHT • 3 Reqd. QTY Ref. No. Part No. Description AFX110 CS/MCS/S A 1 2 3 4 5 50610-KWW-B80 50661-KWB-600 50710-KWB-600 50711-KBP-900 50712-KBP-900 BAR COMP., STEP ••••••••••••• RUBBER, STEP •••••••••••••••• RUBBER, PILLION STEP •••••••• BAR, R. PILLION STEP •••••••• BAR, L. PILLION STEP •••••••• 1 2 2 1 1 6 50715-KE8-000 PLATE, PILLION STEP SIDE •••• 8 50716-KWW-V00ZA HOLDER, L. PILLION STEP *NH303M* MAT AXIS GRAY METALLIC 50716-KWW-V00ZB *NH364M*SHEEN SILVER METALLIC 9 90131-KWB-600 PIN, PILLION STEP ••••••••••• 10 90135-KWB-600 BOLT, SOCKET, 8X16 •••••••••• 11 12 13 14 15 90136-KWB-600 94101-06000 94201-16150 95701-08018-00 50715-KWW-V00ZA BOLT, SOCKET, 8X32 •••••••••• WASHER, PLAIN, 6MM •••••••••• PIN, SPLIT, 1.6X15 •••••••••• BOLT, FLANGE, 8X18 •••••••••• HOLDER, R. PILLION STEP *NH303M* MAT AXIS GRAY METALLIC 50715-KWW-V00ZB *NH364M*SHEEN SILVER METALLIC Serial No. Parts catalogue code 2 1 1 2 2 -------- -------- CSMA,MCSMA -------- -------- SMA 2 2 2 4 1 1 -------- -------- CSMA,MCSMA -------- -------- SMA 80 2010.01.10 E F.R.T. 0.4 0.1 0.1 0.1 0.1 0.1 0.2 0.2 0.4 0.2 F-20 G12 STAND (Relative ref. Number) Ref. L.O.N. Description No. 1 (2) 410175 STAND, MAIN •••••••••••••••••• 5 410180 BAR, SIDE STAND •••••••••••••• 9 (3) 410176 SPRING, MAIN STAND ••••••••••• 10 410182 SPRING, SIDE STAND ••••••••••• F.R.T. 0.5 0.2 0.2 0.1 Reqd. QTY Ref. No. Part No. Description AFX110 CS/MCS/S A 1 2 3 4 5 50500-KWW-B20 50512-KWW-620 50523-KWB-920 50524-397-000 50530-KWW-B20 STAND COMP., MAIN ••••••••••• SHAFT, RR. BRAKE PIVOT •••••• HOOK, MAIN STAND SPRING ••••• RUBBER, STAND STOPPER ••••••• BAR COMP., SIDE STAND ••••••• 1 1 1 1 1 6 7 8 9 10 90108-223-000 94002-10000-0S 94201-30300 95014-71102 95014-72102 SCREW, SIDE STAND PIVOT ••••• NUT, HEX., 10MM ••••••••••••• PIN, SPLIT, 3.0X30 •••••••••• SPRING A, MAIN STAND •••••••• SPRING A, SIDE STAND •••••••• 1 1 1 1 1 Serial No. Parts catalogue code 3 81 2010.01.10 E F-21 G13 SWINGARM (Relative ref. Number) Ref. L.O.N. Description No. 1 2 3 5 7 8 Ref. No. 3 BRACKET, MUFFLER ••••••••••••• CASE, DRIVE CHAIN •••••••••••• CHAIN, DRIVE ••••••••••••••••• ARM, REAR BRAKE STOPPER •••••• SLIDER, CHAIN •••••••••••••••• SWINGARM ASSEMBLY •••••••••••• Reqd. QTY Part No. 1 18315-KWW-V00 2 40510-KWB-600 3 40530-KWB-601 40530-KWB-602 4 40531-KWB-601 40531-KWB-602 5 43431-KWB-600 82 3131B7 410195 213165 7111H2 4101E5 5121B0 Description AFX110 CS/MCS/S A BRACKET, MUFFLER •••••••••••• CASE, DRIVE CHAIN ••••••••••• CHAIN, DRIVE (DID42OAD-102RB) (DAIDO) (STANDARD LINK 102L) CHAIN, DRIVE (RK420SL-102RJ) (RK EXCEL) (STANDARD LINK 102L) JOINT, DRIVE CHAIN (DAIDO) •• JOINT, DRIVE CHAIN (RK EXCEL) ARM, RR. BRAKE STOPPER •••••• Parts catalogue code 1 1 1 1 1 1 1 6 52101-KWB-920 BOLT, SWINGARM PIVOT •••••••• 7 52170-KWB-600 SLIDER, CHAIN ••••••••••••••• 8 52200-KWW-D30ZA SWINGARM SET, RR. *NH303M* MAT AXIS GRAY METALLIC 52200-KWW-D30ZB *NH364M*SHEEN SILVER METALLIC 9 90111-187-000 BOLT, FLANGE, 6MM ••••••••••• 10 90122-KWB-600 WASHER, PIVOT BOLT •••••••••• 1 1 1 1 11 12 13 14 15 NUT, U, 12MM •••••••••••••••• BOLT A, STOPPER ARM ••••••••• NUT, HEX., 8MM •••••••••••••• WASHER, PLAIN, 8MM •••••••••• WASHER, PLAIN, 12MM ••••••••• 1 1 1 1 1 16 94111-10000 WASHER, SPRING, 10MM •••••••• 17 94201-20150 PIN, SPLIT, 2.0X15 •••••••••• 18 95701-08012-00 BOLT, FLANGE, 8X12 •••••••••• 1 1 1 90306-KGH-901 92812-10000 94001-08000-0S 94101-08000 94101-12000 Serial No. 1 1 -------- -------- CSMA,MCSMA -------- -------- SMA 2010.01.10 E F.R.T. 0.2 0.1 0.2 0.3 0.3 0.8 F-22 G14 REAR CUSHION (Relative ref. Number) Ref. L.O.N. Description No. 1 5121B6 CUSHION ASSY., REAR :LEFT •••• 5121B7 CUSHION ASSY., REAR :RIGHT ••• 5121B8 CUSHION ASSY., REAR :BOTH •••• Ref. No. F.R.T. 0.3 0.3 0.4 Reqd. QTY Description AFX110 CS/MCS/S A CUSHION ASSY., RR. (SHOWA) •• •••••••••••••••••••••••••••• BUSH, RUBBER •••••••••••••••• COLLAR, RUBBER BUSH (SHOWA) • NUT, HEX. CAP, 10MM ••••••••• WASHER, PLAIN, 10MM ••••••••• 2 2 4 4 1 2 6 95801-10035-00 BOLT, FLANGE, 10X35 ••••••••• 7 94001-10000-0S NUT, HEX., 10MM ••••••••••••• 2 1 Part No. 1 52400-KWW-B21 52400-KWW-V01 2 52485-KVY-901 3 52486-GA7-003 4 90301-KTL-V00 5 94101-10000 Serial No. Parts catalogue code 3 -------- -------- SMA -------- -------- CSMA,MCSMA 83 2010.01.10 E F-23 G15 REAR FENDER (Relative ref. Number) Ref. L.O.N. Description No. 2 Ref. No. 3 (1) 413102 FENDER, REAR ••••••••••••••••• Reqd. QTY Part No. Description AFX110 CS/MCS/S A 1 2 3 4 5 80100-KWW-A00 80110-KWW-D10ZA 80120-KWW-A00 81257-KWC-900 90116-KVB-900 FENDER, RR. ••••••••••••••••• FENDER SET, RR. *TYPE1*(WL) • COVER, SEAT LOCK •••••••••••• RUBBER, PROTECTOR ••••••••••• BOLT, FLANGE, 6MM ••••••••••• 1 1 1 2 1 6 7 8 9 90677-KAN-T00 90899-422-610 93903-24380 95701-06012-00 NUT, CLIP, 5MM •••••••••••••• PLUG, CONE TYPE ••••••••••••• SCREW, TAPPING, 4X12 •••••••• BOLT, FLANGE, 6X12 •••••••••• 4 1 1 3 Serial No. Parts catalogue code 84 2010.01.10 E F.R.T. 0.6 F-24 G16 REAR COMBINATION LIGHT (Relative ref. Number) Ref. L.O.N. Description No. 1 6161D5 TAILLIGHT UNIT ••••••••••••••• 4 6161E2 BASE, TAILLIGHT •••••••••••••• 10 (3,5,6,8) 616139 BULB, WINKER :REAR ••••••••••• .NOTE: Same time for two units 6161G0 BULB, WINKER :FOR 1 VEHICLE •• 11 (2,5,6) 6161G1 BULB, TAILLIGHT •••••••••••••• 0.1 0.2 0.1 0.4 0.1 Reqd. QTY Ref. No. Part No. Description AFX110 CS/MCS/S A 1 2 3 4 5 33700-KWW-B21 33701-KWW-B21 33702-KWW-B21 33704-KWW-B21 33705-KWW-B21 LIGHT ASSY., RR. COMBINATION LENS, RR. COMBINATION LIGHT • LENS, R. WINKER ••••••••••••• BASE COMP., TAILLIGHT ••••••• PACKING ••••••••••••••••••••• 1 1 1 1 1 6 7 8 9 10 33705-KW7-900 33706-KWW-B21 33752-KWW-B21 33756-KWW-B21 34905-KAN-W01 RUBBER A, TAILLIGHT MOUNTING COVER, R. DUMMY ••••••••••••• LENS, L. WINKER ••••••••••••• COVER, L. DUMMY ••••••••••••• BULB, WINKER (12V 10W) (STANLEY) 2 1 1 1 11 34906-GB6-921 12 13 14 15 F.R.T. BULB, TAILLIGHT (12V 18/5W) (STANLEY) 83601-MN5-000 GROMMET, SIDE COVER ••••••••• 93901-24680 SCREW, TAPPING, 4X25 •••••••• 94103-06000 WASHER, PLAIN, 6MM •••••••••• 95701-06012-00 BOLT, FLANGE, 6X12 •••••••••• Serial No. Parts catalogue code 3 2 1 1 2 2 2 85 2010.01.10 E F-25 H 1 WIRE HARNESS(AFX110CS/S) (Relative ref. Number) Ref. L.O.N. Description No. 2 3 5 6 7 10 3 6141A1 614105 6131B2 611100 6111F8 616169 IGNITION CONTROL MODULE •••••• COIL, IGNITION ••••••••••••••• RECTIFIER, REGULATE •••••••••• HARNESS, WIRE •••••••••••••••• SUB HARNESS, BATTERY ••••••••• HORN ••••••••••••••••••••••••• Reqd. QTY Ref. No. Part No. Description AFX110 CS/MCS/S A 1 2 3 4 5 30401-KTE-910 30410-KWW-B21 30500-KWW-B21 30700-KWW-B21 31600-KVB-901 CUSHION, C.D.I. UNIT •••••••• C.D.I. UNIT ••••••••••••••••• COIL ASSY., IGNITION •••••••• CAP ASSY., NOISE SUPPRESSOR • RECTIFIER COMP., REGULATOR •• 1 1 1 1 1 ------------------------------------ -------- CSMA,SMA -------- CSMA,SMA -------- CSMA,SMA -------- CSMA,SMA -------- CSMA,SMA 6 7 9 10 32100-KWW-D20 32103-KWW-D20 33714-KL3-620 38110-KWW-B21 HARNESS, WIRE ••••••••••••••• SUB HARNESS, BATTERY •••••••• RUBBER, TAILLIGHT BRACKET ••• HORN COMP. •••••••••••••••••• 1 1 2 1 ----------------------------- -------- CSMA,SMA -------- CSMA,SMA -------- CSMA,SMA -------- CSMA,SMA 11 38117-KPH-880 COLLAR, HORN SETTING •••••••• 14 95701-06014-00 BOLT, FLANGE, 6X14 •••••••••• 15 95701-06016-00 BOLT, FLANGE, 6X16 •••••••••• 1 1 1 -------- -------- CSMA,SMA -------- -------- CSMA,SMA -------- -------- CSMA,SMA 16 95701-06020-00 BOLT, FLANGE, 6X20 •••••••••• 17 98200-40750 FUSE, MINI (7.5A) ••••••••••• 18 98200-41000 FUSE, MINI (10A) •••••••••••• 2 2 2 -------- -------- CSMA,SMA -------- -------- CSMA,SMA -------- -------- CSMA,SMA Serial No. Parts catalogue code 86 2010.01.10 E F.R.T. 0.3 0.4 0.3 0.9 0.3 0.4 F-25-1 H 2 WIRE HARNESS(AFX110MCS) (Relative ref. Number) Ref. L.O.N. Description No. 2 3 5 6 7 10 12 6141A1 614105 6131B2 611100 6111F8 616169 6111C5 IGNITION CONTROL MODULE •••••• COIL, IGNITION ••••••••••••••• RECTIFIER, REGULATE •••••••••• HARNESS, WIRE •••••••••••••••• SUB HARNESS, BATTERY ••••••••• HORN ••••••••••••••••••••••••• RELAY, STARTER ••••••••••••••• F.R.T. 0.3 0.4 0.3 0.9 0.3 0.4 0.2 Reqd. QTY Ref. No. Part No. Description AFX110 CS/MCS/S A 1 2 3 4 5 30401-KTE-910 30410-KWW-B21 30500-KWW-B21 30700-KWW-B21 31600-KVB-901 CUSHION, C.D.I. UNIT •••••••• C.D.I. UNIT ••••••••••••••••• COIL ASSY., IGNITION •••••••• CAP ASSY., NOISE SUPPRESSOR • RECTIFIER COMP., REGULATOR •• 1 1 1 1 1 ------------------------------------ -------- MCSMA -------- MCSMA -------- MCSMA -------- MCSMA -------- MCSMA 6 7 8 9 10 32100-KWW-D10 32103-KWW-B60 32161-KRS-600 33714-KL3-620 38110-KWW-B21 HARNESS, WIRE ••••••••••••••• SUB HARNESS, BATTERY •••••••• BAND B1, WIRE ••••••••••••••• RUBBER, TAILLIGHT BRACKET ••• HORN COMP. •••••••••••••••••• 1 1 1 2 1 ------------------------------------ -------- MCSMA -------- MCSMA -------- MCSMA -------- MCSMA -------- MCSMA 11 12 13 14 15 38117-KPH-880 38500-KWW-B60 38506-KWW-B60 95701-06014-00 95701-06016-00 COLLAR, HORN SETTING •••••••• RELAY ASSY., STARTER •••••••• SUSPENSION •••••••••••••••••• BOLT, FLANGE, 6X14 •••••••••• BOLT, FLANGE, 6X16 •••••••••• 1 1 1 1 1 ------------------------------------ -------- MCSMA -------- MCSMA -------- MCSMA -------- MCSMA -------- MCSMA 16 95701-06020-00 BOLT, FLANGE, 6X20 •••••••••• 17 98200-40750 FUSE, MINI (7.5A) ••••••••••• 18 98200-41000 FUSE, MINI (10A) •••••••••••• 2 2 2 -------- -------- MCSMA -------- -------- MCSMA -------- -------- MCSMA Serial No. Parts catalogue code 3 87 2010.01.10 E F-26 H 3 FRAME BODY (Relative ref. Number) Ref. L.O.N. Description No. 1 6151A1 KEY SET •••••••••••••••••••••• 2 615145 SWITCH, COMBINATION & LOCK ••• 4 6151A2 KEY, SHUTTER ••••••••••••••••• .EXCLUDES: Key cutting 6 410100 BODY, FRAME •••••••••••••••••• .INCLUDES: Engine removal and installation 8 411105 STAY, FRONT COVER •••••••••••• Ref. No. 3 Reqd. QTY Part No. 1 35010-KWW-A00 2 35101-KWW-A01 3 35109-KWW-A01 4 35110-KWW-A01 5 35121-KWW-A00 6 7 8 9 10 50100-KWW-D30 50196-KWW-A00 64221-KWW-V00 64510-KWW-A00 90164-028-000 Description AFX110 CS/MCS/S A Serial No. Parts catalogue code KEY SET ••••••••••••••••••••• 1 SWITCH ASSY., COMBINATION & LOCK 1 BOLT, SOCKET, 5X8 ••••••••••• 1 KEY SET, SHUTTER •••••••••••• (AREP KEYTOP 1REP 0) 1 KEY, BLANK •••••••••••••••••• (A0KEYTOP2REPORDER) (1) BODY COMP., FRAME ••••••••••• CAP, FRAME BODY END ••••••••• STAY, FR. TOP COVER (DISK) •• RUBBER, FR. TOP COVER ••••••• SCREW, U-LOCK FLAT, 6X12 •••• 1 2 1 2 2 11 94050-10080 NUT, FLANGE, 10MM ••••••••••• 12 95701-08032-00 BOLT, FLANGE, 8X32 •••••••••• 13 95801-10110-08 BOLT, FLANGE, 10X110 •••••••• 3 2 3 88 2010.01.10 E F.R.T. 1.6 1.5 1.4 5.7 0.3 F-27 H 4 FRONT COVER (Relative ref. Number) Ref. L.O.N. Description No. 2 (3) 4111E3 COVER, FRONT ••••••••••••••••• 4 4111U2 LOUVER, FRONT TOP •••••••••••• 5 3101B6 COVER, FRONT TOP ••••••••••••• Ref. No. 0.5 0.5 0.4 Reqd. QTY AFX110 CS/MCS/S A Part No. Description 2 64200-KWW-D10ZA 64200-KWW-D10ZB 64200-KWW-D10ZC 64200-KWW-D20ZA 64200-KWW-D20ZB 64200-KWW-D20ZC 64200-KWW-D20ZD 3 64500-KWW-V01ZA COVER SET, FR. TOP *TYPE1*(WL) COVER SET, FR. TOP *TYPE2*(WL) COVER SET, FR. TOP *TYPE3*(WL) COVER SET, FR. TOP *TYPE1*(WL) COVER SET, FR. TOP *TYPE2*(WL) COVER SET, FR. TOP *TYPE3*(WL) COVER SET, FR. TOP *TYPE4*(WL) COVER, FR. TOP *NH341P*.PEARL FADELESS WHITE *PB383M* MARIANA PURPLE METALLIC *R339M*.EUPHORIA RED METALLIC *B206M*...VITAL BLUE METALLIC *NHA69P* PEARL MAGELLANIC BLACK *R331*...........VIVACITY RED LOUVER, FR. TOP *R339M*.EUPHORIA RED METALLIC *NHA69P* PEARL MAGELLANIC BLACK COVER, FR. UPPER *NH411M*FORCE SILVER METALLIC 1 SCREW, 6X12 ••••••••••••••••• SCREW, VISOR SPECIAL SETTING NUT, SPRING, 4MM •••••••••••• NUT, CLIP, 5MM •••••••••••••• SCREW, TAPPING, 4X12 •••••••• 2 2 1 8 10 64500-KWW-V01ZB 64500-KWW-V01ZC 64500-KWW-V01ZD 64500-KWW-V01ZE 64500-KWW-V01ZF 4 64520-KWW-V00ZA 64520-KWW-V00ZB 5 64550-KWW-V00ZA 6 7 8 9 10 F.R.T. 90114-KPH-C00 90115-KW7-900 90302-KWW-A00 90677-KAN-T00 93903-24310 1 1 1 1 1 1 1 Serial No. -------------------------------------------------- Parts catalogue code 3 -------- CSMA,MCSMA -------- CSMA,MCSMA -------- CSMA,MCSMA -------- SMA -------- SMA -------- SMA -------- SMA 1 1 1 1 -------- -------- CSMA,MCSMA -------- -------- CSMA,MCSMA -------- -------- SMA 1 1 -------- -------- SMA -------- -------- SMA 1 -------- -------- CSMA,MCSMA 1 -------- -------- SMA 89 2010.01.10 E F-27 Ref. No. 3 H 5 FRONT COVER Reqd. QTY Part No. 11 93903-24380 12 64510-KWW-A00 13 94103-06000 Description AFX110 CS/MCS/S A SCREW, TAPPING, 4X12 •••••••• RUBBER, FR. TOP COVER ••••••• WASHER, PLAIN, 6MM •••••••••• 1 2 2 Serial No. Parts catalogue code 90 2010.01.10 E F-28 H 6 MAIN PIPE COVER (Relative ref. Number) Ref. L.O.N. Description No. 1 4111H5 PANEL, 3 4111H6 PANEL, 4111E6 PANEL, 5 (15) 4131S9 COVER, 6 (16) 4131S8 COVER, 4131T0 COVER, Ref. No. F.R.T. INNER :UPPER •••••••••• INNER :LOWER •••••••••• INNER :BOTH ••••••••••• 0.4 0.4 0.4 MAIN PIPE SIDE :RIGHT • 0.1 MAIN PIPE SIDE :LEFT •• MAIN PIPE SIDE :BOTH •• 0.1 0.2 Reqd. QTY Part No. Description AFX110 CS/MCS/S A Serial No. Parts catalogue code 1 64310-KWW-A00ZC COVER, FR. MAIN PIPE *NH411M*FORCE SILVER METALLIC 64310-KWW-A00ZD *NHA69P* PEARL MAGELLANIC BLACK 2 64311-KWW-A00 STAY, LOWER COVER ••••••••••• 3 64320-KWW-A00 COVER, RR. MAIN PIPE •••••••• 4 64321-KWW-A00 GUARD, WATER •••••••••••••••• 5 64400-KWW-A00ZF COVER, R. MAIN PIPE SIDE *NH411M*FORCE SILVER METALLIC 1 -------- -------- CSMA,MCSMA 1 1 1 1 -------- -------- SMA 6 64450-KWW-A00ZF COVER, L. MAIN PIPE SIDE *NH411M*FORCE SILVER METALLIC 7 64510-KWW-A00 RUBBER, FR. TOP COVER ••••••• 8 90104-KPH-900 SCREW, SPECIAL, 5MM ••••••••• 9 90107-KGH-600 SCREW, 6X12 ••••••••••••••••• 10 90501-KST-920 WASHER, SEAT MOUNTING, 6MM •• 1 2 5 6 2 11 12 13 14 15 2 4 6 2 90677-KAN-T00 91422-KVB-900 93903-24310 96001-06016-00 64300-KWW-D10ZA NUT, CLIP, 5MM •••••••••••••• SCREW, SPECIAL PAN, 5MM ••••• SCREW, TAPPING, 4X12 •••••••• BOLT, FLANGE, 6X16 •••••••••• COVER SET, R. MAIN PIPE SIDE (WL) *NH411M*FORCE SILVER METALLIC 16 64305-KWW-D10ZA COVER SET, L. MAIN PIPE SIDE (WL) *NH411M*FORCE SILVER METALLIC 3 1 1 -------- -------- MCSMA 1 -------- -------- MCSMA 91 2010.01.10 E F-29 H 7 TOOLS (Relative ref. Number) Ref. L.O.N. Description No. NO INFORMATION ••••••••••••••• 3 Reqd. QTY Ref. No. Part No. Description AFX110 CS/MCS/S A 1 2 3 4 5 83642-171-000 89102-538-000 89103-538-000 89211-KGH-900 89212-KGH-900 BAG, OWNERS MANUAL •••••••••• DRIVER, SCREW (NO.2 + -) •••• GRIP •••••••••••••••••••••••• SPANNER, 10X12 •••••••••••••• SPANNER, 14X17 •••••••••••••• 1 1 1 1 1 7 89216-KVY-900 8 89219-KGH-900 WRENCH, SPARK PLUG •••••••••• BAG, TOOL, 160MM •••••••••••• 1 1 Serial No. Parts catalogue code 92 2010.01.10 E F.R.T. F-30 H 8 CAUTION LABEL (Relative ref. Number) Ref. L.O.N. Description No. F.R.T. NO INFORMATION ••••••••••••••• Ref. No. Reqd. QTY Part No. 1 87505-KWW-D30 2 87509-KWP-900 3 87513-KTL-M00ZA 87513-KTL-M00ZB 4 87560-KW7-950ZB 87560-KW7-950ZC Description AFX110 CS/MCS/S A LABEL, TIRE & DRIVE CHAIN ••• LABEL, AIR CLEANER ELEMENT NOTICE LABEL, ENGINE STARTER *TWHITE*................WHITE *TBLACK*................BLACK MARK, DRIVE CAUTION *TWHITE*................WHITE *TBLACK*................BLACK Serial No. Parts catalogue code 3 1 1 1 1 -------- -------- SMA -------- -------- CSMA,MCSMA 1 1 -------- -------- SMA -------- -------- CSMA,MCSMA 93 2010.01.10 E F-31 H 9 MARK/STRIPE (Relative ref. Number) Ref. L.O.N. Description No. NO INFORMATION ••••••••••••••• Ref. No. 3 94 Reqd. QTY AFX110 CS/MCS/S A Serial No. Part No. Description Parts catalogue code 1 87103-KWW-D10ZA 87103-KWW-D10ZB 2 87104-KWW-D10ZA 87104-KWW-D10ZB 3 87107-KWW-D10ZA 87107-KWW-D10ZB 87107-KWW-D10ZC 87107-KWW-D10ZD 87107-KWW-D10ZE 87107-KWW-D10ZF 4 87108-KWW-D10ZA 87108-KWW-D10ZB 87108-KWW-D10ZC 87108-KWW-D10ZD 87108-KWW-D10ZE 87108-KWW-D10ZF 5 87110-KWW-D10ZA STRIPE, R. CENTER SIDE *TYPE1* STRIPE, R. CENTER SIDE *TYPE2* STRIPE, L. CENTER SIDE *TYPE1* STRIPE, L. CENTER SIDE *TYPE2* STRIPE, R. BODY COVER *TYPE1* STRIPE, R. BODY COVER *TYPE2* STRIPE, R. BODY COVER *TYPE3* STRIPE, R. BODY COVER *TYPE4* STRIPE, R. BODY COVER *TYPE5* STRIPE, R. BODY COVER *TYPE6* STRIPE, L. BODY COVER *TYPE1* STRIPE, L. BODY COVER *TYPE2* STRIPE, L. BODY COVER *TYPE3* STRIPE, L. BODY COVER *TYPE4* STRIPE, L. BODY COVER *TYPE5* STRIPE, L. BODY COVER *TYPE6* MARK, HONDA *TYPE1*(55MM) ••• 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 87111-KWY-770ZA MARK, ELECTRIC STARTER *TYPE1* 7 87113-KWW-D10ZA STRIPE, R. FR. TOP COVER *TYPE1* 87113-KWW-D10ZB STRIPE, R. FR. TOP COVER *TYPE2* 87113-KWW-D10ZC STRIPE, R. FR. TOP COVER *TYPE3* 8 87113-KWW-D20ZA STRIPE, R. FR. TOP COVER *TYPE1* 87113-KWW-D20ZB STRIPE, R. FR. TOP COVER *TYPE2* 2 -------- -------- MCSMA 1 -------- -------- CSMA,MCSMA 1 -------- -------- CSMA,MCSMA 1 -------- -------- CSMA,MCSMA 1 -------- -------- SMA 1 -------- -------- SMA -------- -------- CSMA,MCSMA -------- -------- CSMA,MCSMA ------------------------------------ -------- SMA -------- SMA -------- SMA -------- CSMA,MCSMA -------- CSMA,MCSMA -------- -------- SMA -------- -------- SMA -------- -------- SMA 2010.01.10 E F.R.T. F-31 Ref. No. H10 MARK/STRIPE Reqd. QTY Part No. Description AFX110 CS/MCS/S A (8) 87113-KWW-D20ZC STRIPE, R. FR. TOP COVER *TYPE3* 87113-KWW-D20ZD STRIPE, R. FR. TOP COVER *TYPE4* 9 87114-KWW-D10ZA STRIPE, L. FR. TOP COVER *TYPE1* 87114-KWW-D10ZB STRIPE, L. FR. TOP COVER *TYPE2* 87114-KWW-D10ZC STRIPE, L. FR. TOP COVER *TYPE3* 10 87114-KWW-D20ZA STRIPE, L. FR. TOP COVER *TYPE1* 87114-KWW-D20ZB STRIPE, L. FR. TOP COVER *TYPE2* 87114-KWW-D20ZC STRIPE, L. FR. TOP COVER *TYPE3* 87114-KWW-D20ZD STRIPE, L. FR. TOP COVER *TYPE4* 11 87120-KWW-D10ZA MARK *TYPE1*(BOON SIEW) ••••• 12 87121-KWW-D10ZA MARK, HONDA *TYPE1*(85MM) ••• 87121-KWW-D10ZB MARK, HONDA *TYPE2*(85MM) ••• 2 1 1 Serial No. Parts catalogue code 1 -------- -------- SMA 1 -------- -------- SMA 1 -------- -------- CSMA,MCSMA 1 -------- -------- CSMA,MCSMA 1 -------- -------- CSMA,MCSMA 1 -------- -------- SMA 1 -------- -------- SMA 1 -------- -------- SMA 1 -------- -------- SMA 3 95 2010.01.10 E PART NO. INDEX Part Number Address Page Ref. Part Number 06000 06410-KWB-600 06430-KPH-900 06451-961-405 06455-KWB-601 06530-GBG-B20 06531-GBG-B20 F15 G1 F14 F10 F10 F7 F7 68 70 67 63 63 60 60 1 1 1 1 2 1 2 E1 E1 E1 E1 D6 D13 D13 D6 D13 45 45 45 45 34 41 41 34 41 1 2 2 3 1 1 2 2 3 D5 D5 D2 D2 D2 D3 D2 D1 D1 33 33 30 30 30 31 30 29 29 1 2 1 2 3 1 4 1 2 11000 11100-KWB-600 11200-KWB-602 11200-KWB-922 11218-KWB-600 11330-KWB-600 11341-KWB-600 11360-KWB-920 11394-KWB-920 11395-KWB-920 12000 12100-KWB-920 12191-KWB-920 12200-KWW-B10 12204-KVY-305 12206-KPL-900 12209-GB4-682 12251-KWB-601 12310-KWB-600 12391-KWW-600 13000 4 96 13000-KWB-601 13011-KFL-851 13011-KWB-305 13012-KFL-851 13013-KFL-851 13014-KFL-851 13015-KFL-851 13021-KWB-305 13031-KWB-305 13041-KWB-305 13051-KWB-305 13101-KWB-600 13101-KWW-B10 13102-KWB-305 13102-KWW-306 13103-KWB-305 13103-KWW-306 13104-KWB-305 13104-KWW-306 13105-KWB-305 13105-KWW-306 13111-087-000 13115-GN5-910 E2 E2 E2 E2 E2 E2 E2 E2 E2 E2 E2 E2 E2 E2 E2 E2 E2 E2 E2 E2 E2 E2 D6 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 34 1 2 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 4 3 Address Page Ref. E2 46 D3 D3 D2 D2 D4 D4 D4 D3 D3 D3 D4 D4 D4 D4 D4 D4 D4 D4 D4 D4 D3 D3 D3 D3 D3 D3 D3 31 31 30 30 32 32 32 31 31 31 32 32 32 32 32 32 32 32 32 32 31 31 31 31 31 31 31 D12 D12 D12 D12 D12 D7 D7 D6 D10 D11 G7 G8 40 40 40 40 40 35 35 34 38 39 76 77 E8 E8 E8 E8 E8 E8 E8 E8 E8 E8 52 52 52 52 52 52 52 52 52 52 14000 14100-KWB-601 14100-KWW-710 14125-KVY-900 14126-KPG-T00 14321-KWB-600 14401-KWB-601 14401-KWB-921 14430-KVY-901 14440-KVY-901 14451-KWB-600 14500-KWB-600 14502-086-000 14531-KWB-600 14541-GB4-681 14550-KRS-691 14566-086-030 14610-KWB-600 14615-KFL-850 14670-KWB-600 14675-KWB-600 14711-KWB-600 14721-KVY-900 14751-KWB-921 14751-KWW-B10 14771-GB4-680 14775-KVY-900 14781-MA6-000 15000 15100-KWB-920 15119-KWB-600 15331-GF6-000 15332-GF6-000 15421-035-010 15431-HF7-010 15439-KWB-920 15651-KPH-900 15661-GN5-910 15761-KWB-600 15771-KV6-000 16000 16010-KSS-901 16012-KWB-921 16013-KPG-901 16014-KWB-921 16015-KVV-901 16016-KPH-901 16022-KWB-921 16028-KTT-901 16037-KPH-901 16040-KEV-900 Part Number 5 16041-GB5-D30 16048-KPH-901 16075-GHB-640 16075-GHB-B40 2 16100-KWW-D01 2 16148-141-881 20 16148-KB1-921 21 16155-KRS-861 1 16163-GFP-901 2 16165-KWB-921 2 16175-GB0-911 3 16176-GB0-911 4 16198-GC7-004 5 16199-KWW-A01 3 16201-KWB-920 4 16211-KPH-900 5 16236-KWW-A00 6 16910-KFM-902 7 16951-KSS-901 8 16963-KSS-901 9 10 17000 11 12 17110-KWB-920 6 17210-KWW-B20 7 17213-KWB-600 8 17214-KWB-920 8 17225-KWW-B20 9 17227-KPK-900 10 17234-KWW-B80 11 17235-KWW-B20 17253-KWB-920 17255-329-000 17260-KRS-T00 1 17510-KWW-D30 2 17620-KVV-900 3 17630-KWW-A00 4 17631-KEV-900 5 17910-KWW-D30 1 17950-KWW-A00 2 17961-KFM-900 4 17962-KFM-900 1 1 18000 1 1 18291-GE2-921 18293-KPK-900 18315-KWW-V00 18345-MBT-610 1 18350-KWW-D30 2 18355-KWW-V00 3 18357-KWW-D30 4 18421-KBA-900 5 18422-KBA-900 6 18600-KWW-B21 7 18620-KWW-B20 8 18640-KWB-920 9 18645-MT4-730 10 18652-KWW-B20 Address Page Ref. E8 E8 E8 E8 E8 E8 E8 E8 E8 E8 E8 E8 E8 E8 D2 D2 D13 G3 E8 E9 52 52 52 52 52 52 52 52 52 52 52 52 52 52 30 30 41 72 52 53 D2 G7 G7 G7 G7 G7 G7 G7 G7 G7 G8 G3 G3 G3 G3 F3 F3 F3 F3 30 7 76 2 76 3 76 4 76 5 76 6 76 7 76 8 76 9 76 10 77 2 72 2 72 3 72 4 72 5 56 1 56 2 56 3 56 4 G9 G9 G13 G9 G9 G9 G9 G9 G9 G8 G8 G8 G8 G8 78 78 82 78 78 78 78 78 78 77 77 77 77 77 2010.01.10 E 11 12 14 13 15 17 16 18 19 20 21 22 23 24 5 6 4 1 25 26 1 2 1 3 4 5 6 7 8 3 4 5 6 7 I 1 Part Number 18653-KWW-B20 18654-KWW-A00 Address Page Ref. G8 G8 77 77 D10 D11 D10 D11 D10 D11 D10 D11 D10 D11 D10 D10 D11 D10 D11 D10 D11 D10 D11 D10 D7 D7 D7 D7 D7 D7 D7 D7 D7 D7 D7 D7 D7 D7 D7 D7 D7 D8 D8 D6 D6 D6 D6 D6 D6 38 39 38 39 38 39 38 39 38 39 38 38 39 38 39 38 39 38 39 38 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 36 36 34 34 34 34 34 34 D8 D8 D8 D8 D8 D8 36 36 36 36 36 36 22000 22110-KWB-601 22110-KWW-A01 22115-KPH-900 22116-KWB-600 22121-KWB-601 22121-KWW-A01 22201-KWB-601 22201-KWW-A01 22204-KWB-601 22321-KWB-601 22321-KWW-A01 22351-KWB-601 22351-KWW-A01 22361-KWB-601 22361-KWW-A01 22401-KWB-601 22401-KWW-A01 22402-KWB-601 22535-KWB-305 22606-GN5-910 22606-KWW-A01 22610-KWB-601 22610-KWW-A01 22630-KWB-601 22630-KWW-A01 22641-KWB-601 22641-KWW-A01 22642-KFL-850 22642-KWW-A01 22643-KFL-D00 22643-KWW-A01 22644-KFL-851 22644-KWW-A01 22660-KWB-601 22660-KWW-A01 22804-GB2-000 22804-KWW-A01 22810-KTL-740 22823-KWB-600 22825-KWB-600 22830-KWB-600 22846-KPH-901 22860-KWB-601 23000 23120-KTL-740 23122-KTL-740 23122-KWW-A01 23123-KFL-850 23123-KWW-A01 23124-GCE-900 Part Number 8 23124-KWW-A01 9 23125-GN5-910 23126-KWB-600 23211-KWW-B10 23221-KWW-B10 2 23415-KWW-B10 2 23421-KWW-B10 3 23431-KWW-B10 3 23441-KWW-B10 4 23451-KWW-B10 4 23461-KWW-B10 5 23471-KWW-B10 5 23481-KWW-B10 6 23801-KTM-900 6 23802-GN5-910 7 23911-KWW-B10 8 7 24000 9 8 24211-KWB-600 10 24261-KWB-600 9 24263-028-000 11 24301-KWB-600 10 24305-KWW-B10 12 24306-KWW-B10 3 24411-KWB-600 4 24421-200-000 4 24430-GB4-772 5 24435-GB4-772 5 24610-KWB-600 6 24630-KWB-600 6 24641-041-000 7 24651-041-000 7 24652-KPH-900 8 24701-KWW-620 8 24701-KWW-V50 9 9 28000 10 10 28111-KWB-922 11 28120-KPH-701 12 28120-KWB-921 13 28130-KWB-920 13 28132-KPH-900 5 28211-KWW-B10 6 28221-KWW-B10 7 28251-KWW-B10 8 28262-KWB-600 9 28265-KWW-B10 10 28271-KWW-B10 28281-KWW-B10 28300-KTL-740 28300-KWW-V00 14 28311-KWB-600 15 15 30000 16 16 30401-KTE-910 17 Address Page Ref. D8 D8 D8 E4 E4 E4 E4 E4 E4 E4 E4 E4 E4 E4 E4 E4 36 36 36 48 48 48 48 48 48 48 48 48 48 48 48 48 17 18 19 1 2 3 4 5 6 7 8 9 10 11 12 13 E6 E6 E6 E6 E4 E4 E6 E6 E6 E6 E6 E6 E6 E6 E6 G10 G10 50 50 50 50 48 48 50 50 50 50 50 50 50 50 50 79 79 1 2 3 4 14 15 5 6 7 8 9 10 11 12 13 1 1 D15 D15 D15 D15 D15 E7 E7 E7 E7 E7 E7 E7 G10 G10 G10 43 43 43 43 43 51 51 51 51 51 51 51 79 79 79 1 2 2 3 4 1 2 3 4 5 6 7 2 2 3 H1 H2 86 87 1 1 PART NO. INDEX Part Number 30410-KWW-B21 30500-KWW-B21 30700-KWW-B21 Address Page Ref. H1 H2 H1 H2 H1 H2 86 87 86 87 86 87 2 33756-KWW-B21 2 3 34000 3 4 34901-KVY-901 4 34905-KAN-W01 31000 31110-KWB-921 31110-KWW-D21 31120-KWB-921 31204-KG8-004 31206-GW3-004 31210-KWB-921 31500-KRS-691 31500-KVB-T01 31500-KVB-T02 31500-KWB-601 31600-KVB-901 D14 D14 D14 D16 D16 D16 G4 G4 G4 G4 H1 H2 D2 D2 D2 D2 42 42 42 44 44 44 73 73 73 73 86 87 30 30 30 30 H2 H1 D16 H2 H1 D16 H2 D6 87 86 44 87 86 44 87 34 33105-KWW-601 F1 33110-KWW-601 F1 33115-KBA-830 F1 33619-459-840 G9 33700-KWW-B21 G16 33701-KWW-B21 G16 33702-KWW-B21 G16 33704-KWW-B21 G16 33705-KW7-900 G16 33705-KWW-B21 G16 33706-KWW-B21 G16 33708-KWW-600ZG G5 33708-KWW-600ZL G5 33708-KWW-600ZM G5 33708-KWW-600ZN G5 33708-KWW-600ZP G5 33708-KWW-600ZQ G5 33714-KL3-620 H1 H2 33752-KWW-B21 G16 54 54 54 78 85 85 85 85 85 85 85 74 74 74 74 74 74 86 87 85 31916-KWB-601 31917-KWB-601 31926-KWB-601 31927-KWB-601 32000 32100-KWW-D10 32100-KWW-D20 32101-GW3-780 32103-KWW-B60 32103-KWW-D20 32105-KWB-921 32161-KRS-600 32906-KWW-A00 33000 Part Number 1 1 2 1 2 3 1 1 1 1 5 5 8 8 8 8 34906-GB6-921 34908-GA7-701 34908-MB9-871 Address Page Ref. G16 F1 F1 G16 G16 F1 F2 F2 35000 35010-KWW-A00 35101-KWW-A01 35109-KWW-A01 35110-KWW-A01 35121-KWW-A00 35160-KWW-B21 35170-KWW-B21 35180-KWW-B21 35200-KWW-B21 35340-KWB-601 35350-KWB-920 35357-KCC-900 35751-KPH-900 35752-KPH-900 6 35759-KWB-921 6 4 37000 7 7 37200-KWW-D11 5 37200-KWW-D21 8 37210-KWW-D11 11 37211-KWW-D11 37212-KWW-D11 37215-KWW-D11 37224-KWW-D11 1 37224-KWW-D21 2 37230-KWW-D11 3 37305-KE5-008 9 37800-KWB-921 1 37801-GA7-700 2 37802-KTL-740 3 4 38000 6 5 38110-KWW-B21 7 1 38117-KPH-880 1 1 38301-GBG-911 1 38306-KK4-000 1 38500-KWW-B60 1 38506-KWW-B60 9 9 8 H3 H3 H3 H3 H3 F3 F3 F3 F3 F4 G10 G10 E6 E6 E1 F2 F2 F2 F2 F2 F2 F2 F2 F2 F2 G3 G3 G3 H1 H2 H1 H2 F2 F2 H2 H2 85 9 54 4 54 5 85 10 85 11 54 6 55 1 55 2 Part Number Address Page Ref. 40000 40510-KWB-600 40530-KWB-601 40530-KWB-602 40531-KWB-601 40531-KWB-602 40543-KWW-A00 G13 G13 G13 G13 G13 F14 F15 G1 82 82 82 82 82 67 68 70 2010.01.10 Part Number 43434-ME1-670 43451-KWB-600 2 43459-GN5-760 3 43513-KBP-881 3 4 44000 4 2 44301-KWB-600 2 2 44311-KPH-900 41000 41200-KWB-840 F15 88 1 G1 88 2 88 3 42000 88 4 88 5 42301-KWB-600 F15 G1 56 6 56 7 42303-KWB-600 F15 G1 56 8 56 9 42304-KFM-900 F15 G1 57 1 79 4 42313-GBG-B20 F14 79 5 42615-KWB-840 F15 G1 50 14 50 15 42620-KFL-850 F15 G1 45 4 42635-KWB-600ZA F15 42650-KWW-B20ZA F15 42650-KWW-D10ZA G1 55 3 42653-001-004 F15 G1 55 3 55 4 42701-KFL-890 F15 55 5 42701-KW7-901 F11 55 6 42711-KTM-972 F15 G1 55 7 55 8 42711-KWW-B22 F15 G1 55 8 55 9 42712-041-154 F11 F13 55 10 72 6 42712-KTM-972 F15 G1 72 7 72 8 42712-KWW-B22 F15 G1 42713-001-000 F11 42713-102-005 F15 86 10 42713-KWW-B22 F15 87 10 86 11 43000 87 11 55 11 43100-KPH-700ZA F14 55 12 43100-KPH-700ZC F14 87 12 43141-KTM-850 F14 87 13 43352-568-003 F10 43353-461-771 F10 43410-KWB-600 F14 43431-KWB-600 G13 I 2 68 70 3 3 68 70 68 70 68 70 67 68 70 68 70 68 68 70 68 70 68 64 68 70 68 70 64 66 68 70 68 70 64 68 68 4 4 5 5 6 6 3 7 7 8 8 9 10 9 11 10 12 1 13 11 13 11 9 7 14 12 14 12 10 15 15 E 4 4 5 3 4 6 5 F14 G10 G10 F4 67 79 79 57 64 66 64 66 64 66 64 64 66 64 66 64 66 64 66 64 64 66 64 66 64 66 55 45000 45111-MAJ-G41 45126-KWW-A01 45131-GZ0-006 45132-166-016 45133-028-000 45133-MA3-006 45134-250-000 45145-KFM-900 45156-KWW-A00 45157-KWW-A00 45208-KWB-601 45215-KPH-951 45216-166-006 45218-KWB-601 45250-KWW-B10 45251-KWB-602 45251-KWW-B11 45290-KWB-601 45465-KTL-740 45504-410-003 45510-KWB-601 45512-MA6-006 7 6 7 2 Part Number 45517-GW0-751 45520-GW0-911 45521-GW0-911 45530-KVY-911 Address Page Ref. F4 F4 F4 F4 57 8 57 9 57 10 57 11 G10 G10 G10 79 79 79 46000 F11 F13 F11 F13 44620-KPH-950 F11 F13 44635-KWW-B30ZA F11 44650-KWW-B30ZA F11 44650-KWW-D10ZA F13 44711-KWW-B21 F11 F13 44711-KWW-B22 F11 F13 44712-KWW-B22 F11 F13 44713-KWW-B22 F11 44800-KWB-600 F11 F13 44806-KWB-600 F11 F13 44809-KFM-900 F11 F13 44830-KWW-A00 F2 45251-KWB-921 67 67 67 63 63 67 82 Address Page Ref. F10 F4 F10 F10 F14 F10 F14 F14 F8 F4 F10 F10 F10 F10 F10 F11 F13 F11 F13 F11 F13 F10 F8 F4 F4 F4 63 57 63 63 67 63 67 67 61 57 63 63 63 63 63 64 66 64 66 64 66 63 61 57 57 57 2 1 4 3 5 4 6 7 5 8 6 8 6 9 7 10 11 8 12 9 13 10 13 46500-KWB-920 46500-KWW-V00 46513-KBP-900 8 8 9 50000 50100-KWW-D30 H3 50196-KWW-A00 H3 50301-GN5-901 F7 50302-GN5-900 F7 50306-GN5-900 F7 50381-KWW-B20 G4 50400-KWW-V00 G4 50500-KWW-B20 G12 50512-KWW-620 G12 50523-KWB-920 G12 50524-397-000 G12 50530-KWW-B20 G12 50610-KWW-B80 G11 50661-KWB-600 G11 50710-KWB-600 G11 50711-KBP-900 G11 50712-KBP-900 G11 50715-KE8-000 G11 50715-KWW-V00ZA G11 50715-KWW-V00ZB G11 5 50716-KWW-V00ZA G11 3 50716-KWW-V00ZB G11 6 7 51000 8 8 51400-KWW-B11 F9 9 51400-KWW-V01 F9 10 51401-KWW-A01 F9 1 51410-KWB-921 F9 4 51412-GN5-901 F9 9 51412-KWB-601 F9 10 51420-KWW-611 F9 11 51420-KWW-V01 F9 12 51425-GN5-901 F9 13 51437-KWB-601 F9 14 51454-KEV-881 F9 11 51456-KPH-901 F9 14 51466-065-901 F9 11 51470-KWW-A01 F9 14 51490-KGH-901 F9 11 51500-KWW-B11 F9 14 51500-KWW-V01 F9 2 51520-KWW-611 F9 5 51520-KWW-V01 F9 6 7 88 6 88 7 60 3 60 4 60 5 73 2 73 3 81 1 81 2 81 3 81 4 81 5 80 1 80 2 80 3 80 4 80 5 80 6 80 15 80 15 80 8 80 8 62 62 62 62 62 62 62 62 62 62 62 62 62 62 62 62 62 62 62 1 1 2 3 4 5 6 6 7 8 9 10 11 12 13 14 14 15 15 4 97 PART NO. INDEX Part Number Address Page Ref. 52000 52101-KWB-920 G13 52170-KWB-600 G13 52200-KWW-D30ZA G13 52200-KWW-D30ZB G13 52400-KWW-B21 G14 52400-KWW-V01 G14 52485-KVY-901 G14 52486-GA7-003 G14 82 82 82 82 83 83 83 83 6 7 8 8 1 1 2 3 53000 53100-KWW-B30 F5 53105-KWB-600 F5 53106-KR3-000 F5 53108-KR3-770 F5 53125-KWB-600 F5 53140-KWW-620 F3 53166-KWB-600 F3 53167-KFM-900 F3 53168-KFM-900 F3 53175-KRS-T80 F4 53203-KWW-A00YA F5 53203-KWW-A00ZQ F5 53203-KWW-A00ZV F5 53203-KWW-A00ZW F5 53203-KWW-A00ZX F5 53203-KWW-A00ZY F5 53205-KWW-D30ZA F5 53205-KWW-D30ZB F5 53205-KWW-D30ZC F5 53205-KWW-D30ZD F5 53205-KWW-D30ZE F5 53205-KWW-D30ZF F5 53206-KWW-D30ZA F5 53206-KWW-D30ZB F5 53207-KWW-600 F6 53209-GAH-000 F1 53211-GN5-900 F7 53212-GN5-900 F7 53214-GN5-900 F7 53219-KWW-B20 F7 53220-GN5-850 F7 4 58 58 58 58 58 56 56 56 56 57 58 58 58 58 58 58 58 58 58 58 58 58 58 58 59 54 60 60 60 60 60 1 2 3 4 5 12 13 14 15 12 6 6 6 6 6 6 7 7 7 7 7 7 8 8 25 7 6 7 8 9 10 61 61 61 61 61 61 61 3 3 3 3 3 3 4 89 89 2 2 61000 61100-KWW-A00ZL F8 61100-KWW-A00ZP F8 61100-KWW-A00ZU F8 61100-KWW-A00ZV F8 61100-KWW-A00ZW F8 61100-KWW-A00ZX F8 61200-KWW-A00 F8 64000 98 64200-KWW-D10ZA H4 64200-KWW-D10ZB H4 Part Number Address Page Ref. 64200-KWW-D10ZC H4 64200-KWW-D20ZA H4 64200-KWW-D20ZB H4 64200-KWW-D20ZC H4 64200-KWW-D20ZD H4 64221-KWW-V00 H3 64300-KWW-D10ZA H6 64305-KWW-D10ZA H6 64310-KWW-A00ZC H6 64310-KWW-A00ZD H6 64311-KWW-A00 H6 64320-KWW-A00 H6 64321-KWW-A00 H6 64325-KWW-A00ZF G5 64330-KWW-A00ZF G5 64340-KWW-A00 G5 64341-KWW-A00 F6 64350-KWW-D10ZA G5 64350-KWW-D10ZB G5 64355-KWW-D10ZA G5 64355-KWW-D10ZB G5 64400-KWW-A00ZF H6 64410-KWW-A00ZP G5 64410-KWW-A00ZT G5 64410-KWW-A00ZU G5 64410-KWW-A00ZV G6 64410-KWW-A00ZW G6 64410-KWW-A00ZX G6 64420-KWW-A00ZB G6 64420-KWW-A00ZQ G6 64420-KWW-A00ZU G6 64420-KWW-A00ZV G6 64420-KWW-A00ZW G6 64420-KWW-A00ZX G6 64450-KWW-A00ZF H6 64480-KWW-A00 G6 64490-KWW-A00 G6 64500-KWW-V01ZA H4 64500-KWW-V01ZB H4 64500-KWW-V01ZC H4 64500-KWW-V01ZD H4 64500-KWW-V01ZE H4 64500-KWW-V01ZF H4 64510-KWW-A00 H3 H5 H6 64520-KWW-V00ZA H4 64520-KWW-V00ZB H4 64521-MN5-000 F6 64550-KWW-V00ZA H4 64560-KWW-A00 G6 64600-KWW-D10ZA G6 64600-KWW-D10ZB G6 64600-KWW-D10ZC G6 64600-KWW-D10ZD G6 64600-KWW-D10ZE G6 64600-KWW-D10ZF G6 64650-KWW-D10ZA G6 64650-KWW-D10ZB G6 89 89 89 89 89 88 91 91 91 91 91 91 91 74 74 74 59 74 74 74 74 91 74 74 74 75 75 75 75 75 75 75 75 75 91 75 75 89 89 89 89 89 89 88 90 91 89 89 59 89 75 75 75 75 75 75 75 75 75 2 2 2 2 2 8 15 16 1 1 2 3 4 2 3 4 9 5 5 6 6 5 7 7 7 7 7 7 8 8 8 8 8 8 6 9 10 3 3 3 3 3 3 9 12 7 4 4 10 5 11 12 12 12 12 12 12 13 13 Part Number Address Page Ref. 64650-KWW-D10ZC G6 64650-KWW-D10ZD G6 64650-KWW-D10ZE G6 64650-KWW-D10ZF G6 75 75 75 75 13 13 13 13 G4 73 4 G4 G4 G4 G4 G4 G4 G4 G4 73 5 73 6 73 7 73 8 73 9 73 10 73 11 73 12 75000 75581-GN8-920 77000 77115-KWB-600 77200-KWW-B80 77201-KWW-B20 77214-KPH-900 77230-KWW-600 77234-GN2-000 77236-GW0-000 77240-KTM-851 80000 80100-KWW-A00 G15 80110-KWW-D10ZA G15 80120-KWW-A00 G15 80124-KPH-700 G4 81000 81250-KWW-B20 81253-KPH-900 81257-KWC-900 81312-KPH-900 84 1 84 2 84 3 73 13 83642-171-000 Part Number Address Page Ref. 87110-KWW-D10ZA H9 87111-KWY-770ZA H9 87113-KWW-D10ZA H9 87113-KWW-D10ZB H9 87113-KWW-D10ZC H9 87113-KWW-D20ZA H9 87113-KWW-D20ZB H9 87113-KWW-D20ZC H10 87113-KWW-D20ZD H10 87114-KWW-D10ZA H10 87114-KWW-D10ZB H10 87114-KWW-D10ZC H10 87114-KWW-D20ZA H10 87114-KWW-D20ZB H10 87114-KWW-D20ZC H10 87114-KWW-D20ZD H10 87120-KWW-D10ZA H10 87121-KWW-D10ZA H10 87121-KWW-D10ZB H10 87505-KWW-D30 H8 87509-KWP-900 H8 87513-KTL-M00ZA H8 87513-KTL-M00ZB H8 87560-KW7-950ZB H8 87560-KW7-950ZC H8 94 94 94 94 94 94 94 95 95 95 95 95 95 95 95 95 95 95 95 93 93 93 93 93 93 5 6 7 7 7 8 8 8 8 9 9 9 10 10 10 10 11 12 12 1 2 3 3 4 4 88000 G4 G4 G15 F8 88113-KWW-A00 73 14 88210-KRS-940 73 15 88220-KRS-940 84 4 61 5 89000 F3 F3 F3 56 18 56 19 56 20 G6 F6 G16 H7 89102-538-000 89103-538-000 89211-KGH-900 89212-KGH-900 89216-KVY-900 89219-KGH-900 H7 H7 H7 H7 H7 H7 92 92 92 92 92 92 2 3 4 5 7 8 D2 D2 D3 D1 E1 F2 D10 D11 E6 D4 D4 D8 D13 D15 F1 F4 30 30 31 29 45 55 38 39 50 32 32 36 41 43 54 57 9 10 12 3 5 14 13 11 16 13 14 20 5 5 8 13 83000 83551-GE2-000 83601-MN5-000 I 3 75 14 59 11 85 12 92 1 87000 87103-KWW-D10ZA H9 87103-KWW-D10ZB H9 87104-KWW-D10ZA H9 87104-KWW-D10ZB H9 87107-KWW-D10ZA H9 87107-KWW-D10ZB H9 87107-KWW-D10ZC H9 87107-KWW-D10ZD H9 87107-KWW-D10ZE H9 87107-KWW-D10ZF H9 87108-KWW-D10ZA H9 87108-KWW-D10ZB H9 87108-KWW-D10ZC H9 87108-KWW-D10ZD H9 87108-KWW-D10ZE H9 87108-KWW-D10ZF H9 2010.01.10 90000 94 94 94 94 94 94 94 94 94 94 94 94 94 94 94 94 E 1 1 2 2 3 3 3 3 3 3 4 4 4 4 4 4 90002-KWB-600 90004-GHB-690 90012-KWB-600 90017-KWW-620 90031-KWB-600 90035-166-008 90050-KWB-601 90050-KWW-A01 90071-171-010 90081-035-000 90083-GB6-911 90083-KFL-850 90084-GN5-640 90085-KTC-920 90101-GJ6-000 90102-KGH-900 Part Number 90104-KPH-900 90105-KGH-900 90105-KPH-900 90106-GN5-900 90107-KGH-600 90107-KVV-900 90108-223-000 90109-MZ5-008 90111-187-000 90114-KGH-900 90114-KPH-C00 90115-KW7-900 90116-KV3-701 90116-KVB-900 90122-KWB-600 90128-KWB-600 90129-KWB-600 90131-KGH-900 90131-KWB-600 90135-KWB-600 90136-KWB-600 90145-KM3-751 90145-KPH-B30 90164-028-000 90191-KWB-600 90201-GCC-000 90206-001-000 90231-087-010 90231-198-010 90301-KGH-901 90301-KTL-V00 90301-KWB-600 90302-KBP-900 90302-KWW-A00 90304-KGH-901 90305-KWW-A00 90306-KGH-901 90309-KPH-971 90314-KFM-900 90314-KRS-690 90401-GB2-000 90401-KVY-900 90401-KWW-A01 90402-KWB-600 90403-KM9-000 Address Page Ref. H6 F11 F13 G4 F6 G6 G9 H6 G9 G12 F2 G13 F4 H4 G6 H4 F9 G7 G15 G13 F15 G1 G4 F10 G11 G11 G11 F4 F4 H3 F6 D2 D3 D8 D10 D11 F14 G14 G9 F14 F15 G1 F6 H4 F6 F8 F11 F13 F14 G13 F16 G1 F3 F3 D8 D2 D8 D2 D14 91 64 66 73 59 75 78 91 78 81 55 82 57 89 75 89 62 76 84 82 68 70 73 63 80 80 80 57 57 88 59 30 31 36 38 39 67 83 78 67 68 70 59 89 59 61 64 66 67 82 69 70 56 56 36 30 36 30 42 8 15 12 16 12 15 16 9 10 6 15 9 14 6 16 7 16 11 5 10 16 13 17 15 9 10 11 15 15 10 13 11 13 21 14 12 11 4 11 12 17 14 14 8 15 6 16 13 13 11 18 15 23 24 22 12 22 13 3 PART NO. INDEX Part Number 90403-KPH-900 90403-KWB-600 90403-KWW-A01 90404-KWB-600 90407-259-000 90412-KWW-B10 90413-KWW-B10 90431-GN5-910 90432-086-000 90433-KWB-601 90433-KWW-A01 90442-147-000 90451-KWW-B10 90452-KWW-B10 90453-KWW-B10 90454-KWW-B10 90455-GB2-000 90455-KWW-A01 90461-KWW-B10 90462-KWW-B10 90463-KWW-B10 90463-ML7-000 90465-KWW-B10 90475-KWB-600 90485-040-000 90501-GBL-730 90501-KPH-880 90501-KST-920 90501-KWW-A00 90502-KPH-900 90503-KBP-900 90505-425-000 90505-KPH-880 90543-MV9-670 90544-283-000 90544-KF0-000 90545-300-000 90601-KAF-003 90601-KWW-B10 90602-KWW-B10 90603-KWW-A01 90603-P0X-000 90605-166-720 90605-KWW-A01 90605-KWW-B10 90634-KPG-900 90651-MA5-671 90677-KAN-T00 90678-MN5-000 90701-KFM-900 90703-HC4-000 90741-003-010 Address Page Ref. D10 E4 D11 D4 E1 E4 E4 D8 D8 D8 D8 F3 E7 E4 E4 E7 D8 D8 E4 E4 E4 D4 E5 D4 D6 D10 D11 F6 H6 F6 G4 F6 F8 F14 F6 D1 F9 D4 F4 G10 E5 E5 D8 D8 D8 D8 E7 G4 F4 G6 G15 H4 H6 G8 D1 D2 D5 E1 E3 38 48 39 32 45 48 48 36 36 36 36 56 51 48 48 51 36 36 48 48 48 32 49 32 34 38 39 59 91 59 73 59 61 67 59 29 62 32 57 79 49 49 36 36 36 36 51 73 57 75 84 89 91 77 29 30 33 45 47 15 16 13 15 6 17 18 23 24 25 25 25 8 19 20 9 26 26 21 22 23 16 24 17 12 16 14 16 10 17 18 18 7 14 19 4 17 18 16 10 25 26 27 27 28 28 10 19 17 17 6 9 11 10 5 14 3 7 6 Part Number Address Page Ref. Part Number E5 G10 E1 F14 G13 D2 49 79 45 67 82 30 7 93892-03012-18 93892-04006-08 93892-04010-18 93892-04014-08 7 93892-05010-18 7 93892-05016-08 7 93893-04012-17 6 93901-24680 17 93903-24310 19 16 20 93903-24380 17 21 18 93903-24480 29 93903-25310 29 93903-25510 13 27 94000 8 22 94001-05070-0S 19 94001-06000-0S 22 19 18 94001-06070-0S 14 94001-08000-0S 19 15 94001-10000-0S 16 94002-10000-0S 14 94030-08000 6 94050-06000 15 94050-08000 15 94050-10000 6 94050-10080 18 94101-05000 12 94101-06000 20 94101-08000 94101-10000 94101-12000 94103-05700 28 94103-06000 11 9 94103-08000 15 94111-10000 12 94201-16150 16 94201-20150 E1 D2 D12 F3 F3 F3 G7 93600-04012-1G F4 93891-04012-07 F6 93891-04016-07 F6 45 30 40 56 56 56 76 57 59 59 10 17 6 26 27 28 12 18 21 22 90899-422-610 G15 84 E3 E3 E3 D15 F11 F16 G1 F16 G2 F16 G2 D9 D9 D6 E5 E1 F16 G2 F16 G2 F12 F13 F12 F13 F2 D6 D13 D2 D6 D16 F9 H6 F6 47 47 47 43 64 69 70 69 71 69 71 37 37 34 49 45 69 71 69 71 65 66 65 66 55 34 41 30 34 44 62 91 59 91000 91001-KPH-901 91001-KWB-601 91001-KWW-A01 91005-KWB-922 91052-KWB-601 91053-KWB-601 91054-KWB-601 91101-GB2-000 91101-KWW-A01 91202-KRS-971 91204-KWB-601 91208-KWB-601 91251-KGH-901 91251-KGH-902 91251-KPH-901 91251-KWB-601 91256-KK3-840 91303-001-000 91303-377-000 91304-GB1-900 91307-035-000 91309-KEE-630 91356-GM0-003 91422-KVB-900 91509-GE2-760 92000 92101-06010-0A 92101-06020-0A 92800-12000 92811-10000 92812-10000 92900-08032-0E 93000 93101-06014-0A 93404-06012-00 93500-05010-0A 93500-05010-0G 93500-05012-0G 93500-05025-0G 94201-30300 94301-08140 94510-16000 Address Page Ref. E9 D16 E9 E9 E9 D16 F4 G16 G6 H4 H6 G6 G15 H5 F6 F2 G7 53 44 53 53 53 44 57 85 75 89 91 75 84 90 59 55 76 27 7 28 29 30 8 19 13 18 10 13 19 8 11 23 17 13 F3 F14 F16 G2 G4 F14 G13 G14 G12 D6 F4 G9 D14 H3 G10 G11 G13 G14 G13 F3 G16 H5 G9 G13 G11 F14 G10 G13 G12 D6 D13 E7 56 67 69 71 73 67 82 83 81 34 57 78 42 88 79 80 82 83 82 56 85 90 78 82 80 67 79 82 81 34 41 51 29 16 23 20 20 17 13 7 7 16 20 12 4 11 12 12 14 5 15 30 14 13 13 16 13 18 13 17 8 17 7 11 G3 G8 G3 E9 72 9 77 11 72 10 53 31 95000 95001-55045-40 95002-02070 95002-02100 95002-02659 2010.01.10 E I 4 Part Number 95002-41300-08 95002-80000 95005-35110-20 95014-71102 95014-72102 95014-73100 95015-32001 95701-06008-00 95701-06012-00 Address Page Ref. G7 G7 G8 G12 G12 G10 G10 G8 E5 G3 G4 G15 G16 H1 H2 H1 H2 D4 E1 D10 D11 H1 H2 G10 F14 G9 G13 G4 G11 D4 H3 G9 G14 F7 H3 76 76 77 81 81 79 79 77 49 72 73 84 85 86 87 86 87 32 45 38 39 86 87 79 67 78 82 73 80 32 88 78 83 60 88 14 15 12 9 10 14 15 13 29 11 21 9 15 14 14 15 15 19 11 17 15 16 16 16 19 14 18 22 14 20 12 15 6 11 13 96001-06012-00 F8 96001-06014-00 F8 96001-06016-00 D12 D14 F6 G8 H6 96001-06018-00 G8 96001-06020-00 D14 96001-06022-00 D2 D12 F4 96001-06025-00 D13 F8 96001-06030-00 G4 96001-06032-00 D16 96001-06035-00 D13 96001-06040-00 D6 96001-06060-00 E1 96001-06075-00 E1 96001-06100-00 D2 61 61 40 42 59 77 91 77 42 30 40 57 41 61 73 44 41 34 45 45 30 8 9 7 5 24 14 14 15 6 18 8 21 8 10 23 9 9 18 12 13 19 95701-06014-00 95701-06016-00 95701-06018-00 95701-06020-00 95701-06025-00 95701-06035-00 95701-08012-00 95701-08014-07 95701-08018-00 95701-08025-00 95701-08032-00 95701-08045-00 95801-10035-00 95801-10045-00 95801-10110-08 Part Number Address Page Ref. 96100-60010-00 E5 96100-62000-00 D10 D11 96100-62010-00 E5 96100-62030-00 E5 96140-62010-10 F12 F16 G1 96140-62030-10 F16 G2 96140-63010-10 F16 G2 96150-62010-10 F13 96220-30100 E6 49 38 39 49 49 65 69 70 69 71 69 71 66 50 30 18 16 31 32 17 19 16 21 18 20 17 16 17 F16 F12 F16 F12 69 65 69 65 24 20 25 21 H1 H2 H1 H2 86 87 86 87 17 17 18 18 97000 97282-41158-P0 97338-31207-F0 97548-41157-P0 97551-31207-F0 98000 98200-40750 98200-41000 99000 99101-KSS-0880 E9 99103-KPH-0350 E9 53 32 53 33 96000 4 99 J 1 PART NAME INDEX Part name Address Page Ref. [A ] ADJUSTER, R. CHAIN ••••••••••• F14 F15 G1 ARM ASSY., KICK STARTER •••••• G10 ARM COMP., CAM CHAIN TENSIONER D4 ARM COMP., EX. VALVE ROCKER •• D3 ARM COMP., GEARSHIFT ••••••••• E6 ARM COMP., IN. VALVE ROCKER •• D3 ARM COMP., SHIFT DRUM STOPPER E6 ARM, RR. BRAKE ••••••••••••••• F14 ARM, RR. BRAKE STOPPER ••••••• G13 AXLE, FR. WHEEL •••••••••••••• F11 F13 AXLE, RR. WHEEL •••••••••••••• F15 G1 67 68 70 79 32 31 50 31 50 67 82 64 66 68 70 2 2 2 2 3 4 10 3 7 6 5 2 1 4 4 [B ] 92 92 60 BAND ••••••••••••••••••••••••• BAND A, AIR CLEANER CONNECTING TUBE BAND B1, WIRE •••••••••••••••• BAR COMP., SIDE STAND •••••••• BAR COMP., STEP •••••••••••••• BAR, L. PILLION STEP ••••••••• BAR, R. PILLION STEP ••••••••• BASE COMP., TAILLIGHT •••••••• BATTERY •••••••••••••••••••••• BEARING, NEEDLE, 20X26X18.2 •• BEARING, RADIAL BALL, 6001 ••• BEARING, RADIAL BALL, 6200 ••• G4 73 1 8 1 2 13 G7 H2 G12 G11 G11 G11 G16 G4 D15 E5 D10 D11 E5 F11 F12 F16 G1 F13 E5 F16 G2 F16 G2 E3 H3 E8 D2 F14 G13 F1 G9 F11 F13 76 87 81 80 80 80 85 73 43 49 38 39 49 64 65 69 70 66 49 69 71 69 71 47 88 52 30 67 82 54 78 64 66 10 8 5 1 5 4 4 1 6 30 18 16 31 17 17 19 16 16 32 21 18 20 17 7 6 25 17 15 12 8 10 15 12 BEARING, RADIAL BALL, 6201UU • BEARING, RADIAL BALL, 6203 ••• BEARING, RADIAL BALL, 6203U •• BEARING, RADIAL BALL, 6301U •• 5 100 BEARING, RADIAL BALL, 63/22 •• BODY COMP., FRAME •••••••••••• BODY SET, COCK ••••••••••••••• BOLT-WASHER, 6X12 •••••••••••• BOLT A, BRAKE STOPPER •••••••• BOLT A, STOPPER ARM •••••••••• BOLT, ADJUSTING •••••••••••••• BOLT, BODY COVER SETTING ••••• BOLT, BRAKE DISK, 8X24 ••••••• BOLT, BOLT, BOLT, BOLT, BOLT, BOLT, BOLT, BOLT, Address CLUTCH ADJUSTING•••••••• DRAIN PLUG, 12MM•••••••• FLANGE, 10X110 •••••••••• FLANGE, 10X35 ••••••••••• FLANGE, 10X45 ••••••••••• FLANGE, 10X50 ••••••••••• FLANGE, 5X12 •••••••••••• FLANGE, 6MM ••••••••••••• BOLT, FLANGE, 6X10 •••••••••••• BOLT, FLANGE, 6X100 ••••••••••• BOLT, FLANGE, 6X12 •••••••••••• BOLT, FLANGE, 6X14 •••••••••••• BAG, OWNERS MANUAL ••••••••••• H7 BAG, TOOL, 160MM ••••••••••••• H7 BALL SET, STEEL, ••••••••••••• F7 BEARING, RADIAL BALL, 6201 ••• BEARING, RADIAL BALL, 6201U •• Part name BOLT, FLANGE, 6X16 •••••••••••• BOLT, FLANGE, 6X18 •••••••••••• BOLT, FLANGE, 6X20 •••••••••••• BOLT, FLANGE, 6X22 •••••••••••• BOLT, FLANGE, 6X25 •••••••••••• BOLT, FLANGE, 6X30 •••••••••••• BOLT, FLANGE, 6X32 •••••••••••• BOLT, FLANGE, 6X35 •••••••••••• BOLT, BOLT, BOLT, BOLT, BOLT, FLANGE, FLANGE, FLANGE, FLANGE, FLANGE, 6X40 •••••••••••• 6X60 •••••••••••• 6X75 •••••••••••• 6X8 ••••••••••••• 8X12 •••••••••••• BOLT, FLANGE, 8X14 •••••••••••• BOLT, FLANGE, 8X18 •••••••••••• BOLT, FLANGE, 8X25 •••••••••••• BOLT, FLANGE, 8X32 •••••••••••• BOLT, FLANGE, 8X45 •••••••••••• 2010.01.10 D6 E1 H3 G14 F7 F6 D2 G7 G13 G15 F4 D2 E5 F8 G3 G4 G15 G16 F8 H1 H2 D12 D14 F6 G8 H1 H2 H6 D4 E1 G8 D10 D11 D14 H1 H2 D2 D12 F4 D13 F8 G10 G4 D2 D16 D13 F14 D6 E1 E1 G8 G9 G13 G4 G11 D4 F10 H3 G9 E Page Ref. 34 45 88 83 60 59 30 76 82 84 57 30 49 61 72 73 84 85 61 86 87 40 42 59 77 86 87 91 32 45 77 38 39 42 86 87 30 40 57 41 61 79 73 30 44 41 67 34 45 45 77 78 82 73 80 32 63 88 78 9 9 13 6 11 12 9 11 9 5 13 19 29 8 11 21 9 15 9 14 14 7 5 24 14 15 15 14 19 11 15 17 15 6 16 16 18 8 21 8 10 16 23 10 9 9 19 18 12 13 13 14 18 22 14 20 15 12 15 Part name BOLT, BOLT, BOLT, BOLT, BOLT, BOLT, BOLT, BOLT, BOLT, BOLT, BOLT, BOLT, BOLT, BOLT, BOLT, BOLT, BOLT, BOLT, BOLT, BOLT, BOLT, BOLT, Address HANDLE LEVER PIVOT•••••• HEAD COVER•••••••••••••• HEX., 6X10•••••••••••••• HEX., 6X14•••••••••••••• HEX., 6X20•••••••••••••• KNOCK, 5MM•••••••••••••• KNOCK, 6MM•••••••••••••• OIL, 10X22•••••••••••••• PIN••••••••••••••••••••• SEALING, 14MM••••••••••• SEAT HINGE•••••••••••••• SOCKET, 5X8••••••••••••• SOCKET, 6X14•••••••••••• SOCKET, 8MM••••••••••••• SOCKET, 8X16•••••••••••• SOCKET, 8X32•••••••••••• SPECIAL FLANGE, 5X16•••• SPECIAL FLANGE, 5X8••••• SPECIAL FLANGE, 6X16•••• SPECIAL, 6X30••••••••••• STUD, 7X180.5••••••••••• STUD, 8X18•••••••••••••• Page Ref. F4 D1 E5 E1 G10 D4 E6 F4 F10 D4 G4 H3 D15 F9 G11 G11 D11 D8 D10 G4 E1 F15 G1 D2 G13 F10 F4 F10 F11 F13 G4 F10 G13 D16 F1 G16 F1 F2 57 29 49 45 79 32 50 57 63 32 73 88 43 62 80 80 39 36 38 73 45 68 70 30 82 63 57 63 64 66 73 63 82 44 54 85 54 55 BULB, WINKER•••••••••••••••••• F1 G16 BUSH, 15MM•••••••••••••••••••• E4 BUSH, RUBBER•••••••••••••••••• G14 54 85 48 83 14 3 28 10 11 14 16 15 6 13 16 3 5 16 10 11 11 20 13 17 5 16 13 16 6 8 5 7 11 8 14 14 1 4 4 11 6 1 2 5 10 3 2 56 55 56 63 31 67 86 87 72 41 63 52 50 2 13 1 13 2 5 4 4 3 5 4 16 14 BOLT, STUD, 8X32•••••••••••••• BOLT, SWINGARM PIVOT•••••••••• BOOT B•••••••••••••••••••••••• BOOT COMP.•••••••••••••••••••• BOOT, PIN BUSH•••••••••••••••• BOX ASSY., SPEEDOMETER GEAR••• BOX COMP., LUGGAGE•••••••••••• BRACKET SUB ASSY., FR.•••••••• BRACKET, MUFFLER•••••••••••••• BRUSH SET••••••••••••••••••••• BULB, HEADLIGHT••••••••••••••• BULB, TAILLIGHT••••••••••••••• BULB, WEDGE BASE•••••••••••••• [C ] CABLE COMP., CHOKE•••••••••••• CABLE COMP., SPEEDOMETER•••••• CABLE COMP., THROTTLE••••••••• CALIPER SUB ASSY., R. FR.••••• CAMSHAFT COMP.•••••••••••••••• CAM, RR. BRAKE•••••••••••••••• CAP ASSY., NOISE SUPPRESSOR••• CAP COMP., FUEL FILLER•••••••• CAP, A.C. GENERATOR••••••••••• CAP, BLEEDER•••••••••••••••••• CAP, CABLE SEALING•••••••••••• CAP, CHANGE SWITCH CONTACT•••• F3 F2 F3 F10 D3 F14 H1 H2 G3 D13 F10 E8 E6 J 2 PART NAME INDEX Part name Address CAP, CHOKE DUST •••••••••••••• CAP, FRAME BODY END •••••••••• CAP, HANDLE COVER •••••••••••• CAP, LOCK NUT •••••••••••••••• CAP, MASTER CYLINDER ••••••••• CARBURETOR ASSY. ••••••••••••• CASE COMP., L. FR. BOTTOM •••• CASE COMP., R. FR. BOTTOM •••• CASE COMP., UNDER •••••••••••• CASE SUB ASSY., AIR CLEANER •• CASE, DRIVE CHAIN •••••••••••• CATCH COMP., SEAT •••••••••••• CENTER, CLUTCH ••••••••••••••• E8 H3 F6 F3 F4 E8 F9 F9 F2 G7 G13 G4 D10 D11 D4 G13 E8 F4 E5 E5 D8 E7 D8 F2 F4 F8 D13 G7 G4 G8 E6 F1 CHAIN, CAM ••••••••••••••••••• CHAIN, DRIVE ••••••••••••••••• CHAMBER SET, FLOAT ••••••••••• CIRCLIP •••••••••••••••••••••• CIRCLIP, 17MM •••••••••••••••• CIRCLIP, 20MM •••••••••••••••• CIRCLIP, 7MM ••••••••••••••••• CIRCLIP, EXTERNAL, 16MM •••••• CIRCLIP, INTERNAL, 45MM •••••• CLAMP •••••••••••••••••••••••• CLAMPER B, BRAKE HOSE •••••••• CLAMPER, BRAKE HOSE •••••••••• CLAMPER, OVER FLOW ••••••••••• CLAMP, TUBE •••••••••••••••••• CLIP, BATTERY COVER •••••••••• CLIP, FUEL HOSE •••••••••••••• CLIP, GEARSHIFT FORK GUIDE PIN CLIP, HEADLIGHT •••••••••••••• CLIP, HIGH TENSION CORD & SENSOR CORD D6 CLIP, OIL DRAIN TUBE ••••••••• G8 CLIP, PISTON PIN, 13MM ••••••• D6 E2 CLIP, SWITCH COVER ••••••••••• G10 CLIP, TUBE ••••••••••••••••••• E9 G3 G7 G8 CLIP, VALVE GUIDE •••••••••••• D2 CLUTCH ASSY., ONE WAY •••••••• D15 COIL ASSY., IGNITION ••••••••• H1 H2 COLLAR A, HANDLE SETTING ••••• F6 COLLAR B, HANDLE SETTING ••••• F6 COLLAR, 19X28X4 •••••••••••••• D8 COLLAR, 6.2X20 ••••••••••••••• G4 COLLAR, CAM CHAIN TENSIONER •• D4 COLLAR, CLUTCH OUTER ••••••••• D10 D11 COLLAR, FR. AXLE DISTANCE •••• F11 F13 COLLAR, FR. FENDER ••••••••••• F8 COLLAR, FR. WHEEL SIDE ••••••• F11 F13 COLLAR, HORN SETTING ••••••••• H1 Page Ref. 52 88 59 56 57 52 62 62 55 76 82 73 38 39 32 82 52 57 49 49 36 51 36 55 57 61 41 76 73 77 50 54 17 7 25 18 2 15 15 6 6 5 2 9 5 5 2 3 5 17 26 25 28 11 26 7 4 1 4 14 19 10 3 7 34 77 34 46 79 53 72 76 77 30 43 86 87 59 59 36 73 32 38 39 64 66 61 64 66 86 11 1 3 5 10 31 10 15 11 3 2 3 3 16 19 19 18 5 4 4 5 4 5 4 3 11 Part name COLLAR, COLLAR, COLLAR, COLLAR, HORN KICK LOCK MAIN Address SETTING •••••••••• SPRING ••••••••••• PLATE•••••••••••• SIDE COVER••••••• COLLAR, MUFFLER MOUNTING•••••• COLLAR, RR. AXLE DISTANCE ••••• COLLAR, RR. BRAKE PANEL SIDE•• COLLAR, RR. WHEEL SIDE•••••••• COLLAR, RUBBER BUSH ••••••••••• COLLAR, WINKER STAY ••••••••••• CONTACT ASSY., CHANGE SWITCH•• COTTER, VALVE••••••••••••••••• COUNTERSHAFT•••••••••••••••••• COVER A, MUFFLER •••••••••••••• COVER B, MUFFLER •••••••••••••• COVER COMP., CYLINDER HEAD •••• COVER COMP., L. RR. CRANKCASE • COVER COMP., R. CRANKCASE ••••• COVER SET, FR. TOP •••••••••••• COVER SET, L. BODY •••••••••••• COVER SET, L. CENTER SIDE ••••• COVER SET, L. MAIN PIPE SIDE•• COVER SET, R. BODY •••••••••••• COVER SET, R. CENTER SIDE ••••• COVER SET, R. MAIN PIPE SIDE•• COVER SUB ASSY., AIR CLEANER•• COVER, BATTERY •••••••••••••••• COVER, CENTER••••••••••••••••• COVER, FR. HANDLE••••••••••••• COVER, FR. MAIN PIPE •••••••••• COVER, FR. TOP •••••••••••••••• COVER, FR. UPPER•••••••••••••• COVER, HANDLE TOP ••••••••••••• COVER, L. BODY •••••••••••••••• COVER, L. CENTER SIDE••••••••• COVER, L. CRANKCASE ••••••••••• COVER, L. DUMMY••••••••••••••• COVER, L. MAIN PIPE SIDE •••••• COVER, L. RR. BODY •••••••••••• COVER, OIL FILTER••••••••••••• COVER, RR. HANDLE••••••••••••• COVER, RR. MAIN PIPE •••••••••• COVER, R. BODY •••••••••••••••• COVER, R. BODY LOWER •••••••••• COVER, R. CENTER SIDE••••••••• COVER, R. DUMMY••••••••••••••• COVER, R. MAIN PIPE SIDE •••••• COVER, R. RR. BODY •••••••••••• COVER, SEAT LOCK•••••••••••••• COVER, TAIL••••••••••••••••••• CRANKCASE COMP., L. ••••••••••• CRANKCASE COMP., R. ••••••••••• CRANKSHAFT COMP.•••••••••••••• CUP, FUEL STRAINER•••••••••••• CUSHION ASSY., RR. •••••••••••• 2010.01.10 H2 E7 E4 F6 F8 G9 F15 G1 F14 F15 G1 G14 G9 E1 D3 E4 G9 G9 D1 D13 D6 H4 G6 G5 H6 G6 G5 H6 G7 G4 G5 F5 H6 H4 H4 F5 G6 G5 D13 G16 H6 G6 D7 F5 H6 G5 G6 G6 G5 G16 H6 G6 G15 G5 E1 E1 E2 E8 G14 E Page Ref. 87 51 48 59 61 78 68 70 67 68 70 83 78 45 31 48 78 78 29 41 34 89 75 74 91 75 74 91 76 73 74 58 91 89 89 58 75 74 41 85 91 75 35 58 91 74 75 75 74 85 91 75 84 74 45 45 46 52 83 11 5 13 18 7 8 8 8 3 6 6 3 9 4 11 2 5 6 1 2 1 2 13 6 16 12 5 15 8 2 4 7 1 3 5 6 8 3 1 9 6 10 1 8 3 7 7 11 2 7 5 9 3 1 2 1 1 21 1 Part name Address CUSHION, C.D.I. UNIT•••••••••• H1 H2 CYLINDER COMP.•••••••••••••••• D5 CYLINDER SET, MASTER•••••••••• F4 CYLINDER SUB ASSY., FR. BRAKE MASTER F4 C.D.I. UNIT••••••••••••••••••• H1 H2 Page Ref. 86 87 33 57 1 1 1 11 57 86 87 6 2 2 68 70 57 38 38 39 64 66 45 34 41 29 30 33 92 50 65 66 69 71 65 66 67 60 1 1 9 7 6 6 14 11 7 17 7 5 14 3 2 4 18 14 22 19 19 15 9 8 76 2 61 61 84 84 77 68 70 64 68 52 42 62 62 50 72 86 3 4 2 1 2 7 7 10 15 3 1 14 1 1 6 17 18 [D ] DAMPER SET, WHEEL••••••••••••• F15 G1 DIAPHRAGM••••••••••••••••••••• F4 DISK B, CLUTCH FRICTION••••••• D10 DISK, CLUTCH FRICTION••••••••• D10 D11 DISK, FR. BRAKE••••••••••••••• F11 F13 DOWEL PIN, 10X14•••••••••••••• E1 DOWEL PIN, 8X14••••••••••••••• D6 D13 DOWEL PIN, SPECIAL, 8X14•••••• D1 D2 D5 DRIVER, SCREW••••••••••••••••• H7 DRUM, GEARSHIFT••••••••••••••• E6 DUST SEAL, 21X37X7•••••••••••• F12 F13 DUST SEAL, 27X40X4.5•••••••••• F16 G2 DUST SEAL, 42X54X7•••••••••••• F12 F13 DUST SEAL, BRAKE CAM•••••••••• F14 DUST SEAL, STEERING HEAD•••••• F7 [E ] ELEMENT COMP., AIR CLEANER•••• G7 [F ] FENDER A, FR.••••••••••••••••• FENDER B, FR.••••••••••••••••• FENDER SET, RR.••••••••••••••• FENDER, RR.••••••••••••••••••• FILTER COMP., AIR••••••••••••• FLANGE SUB ASSY., FINAL DRIVEN FLAP, TIRE•••••••••••••••••••• FLOAT SET••••••••••••••••••••• FLYWHEEL COMP.•••••••••••••••• FORK ASSY., L. FR.•••••••••••• FORK ASSY., R. FR.•••••••••••• FORK, GEARSHIFT••••••••••••••• FUEL UNIT••••••••••••••••••••• FUSE, MINI•••••••••••••••••••• F8 F8 G15 G15 G8 F15 G1 F11 F15 E8 D14 F9 F9 E6 G3 H1 5 101 J 3 PART NAME INDEX Part name Address FUSE, MINI ••••••••••••••••••• H2 Page Ref. 87 17 18 [G ] GASKET SET ••••••••••••••••••• E8 52 GASKET, AIR FEED PIPE •••••••• GASKET, CARBURETOR INSULATOR • GASKET, CYLINDER ••••••••••••• GASKET, CYLINDER HEAD •••••••• GASKET, EX. PIPE ••••••••••••• GASKET, FLOAT CHAMBER •••••••• GASKET, HEAD COVER ••••••••••• GASKET, L. CRANKCASE COVER ••• GASKET, OIL FILTER ••••••••••• GASKET, OIL PUMP BODY •••••••• GASKET, R. CRANKCASE COVER ••• GAUGE, OIL LEVEL ••••••••••••• GEAR COMP., PRIMARY DRIVE •••• GEAR COMP., STARTER REDUCTION GEAR, COUNTERSHAFT FIRST ••••• GEAR, COUNTERSHAFT FOURTH •••• GEAR, COUNTERSHAFT SECOND •••• GEAR, COUNTERSHAFT THIRD ••••• GEAR, MAINSHAFT FOURTH ••••••• GEAR, MAINSHAFT SECOND ••••••• GEAR, MAINSHAFT THIRD •••••••• GEAR, SPEEDOMETER •••••••••••• G8 D2 D5 D2 G9 E8 D1 D13 D7 D12 D6 D6 D8 D15 E4 E4 E4 E4 E4 E4 E4 F11 F13 D15 F2 H7 F3 F3 G6 F6 G16 H6 D10 D11 F8 D2 77 30 33 30 78 52 29 41 35 40 34 34 36 43 48 48 48 48 48 48 48 64 66 43 55 92 56 56 75 59 85 91 38 39 61 30 1 10 6 5 2 4 1 19 2 3 2 2 2 4 14 3 4 10 6 8 9 5 7 12 9 1 5 3 12 13 14 11 12 4 3 3 2 2 HARNESS, WIRE •••••••••••••••• H1 H2 HEADLIGHT UNIT ••••••••••••••• F1 HEAD COMP., CYLINDER ••••••••• D2 HEAD, CAM CHAIN TENSIONER PUSH ROD D4 HINGE, SEAT •••••••••••••••••• G4 HOLDER, L. PILLION STEP •••••• G11 HOLDER, MASTER CYLINDER •••••• F4 HOLDER, NEEDLE JET ••••••••••• E8 HOLDER, R. PILLION STEP •••••• G11 HOOK, MAIN STAND SPRING •••••• G12 HORN COMP. ••••••••••••••••••• H1 86 87 54 30 6 6 2 1 32 73 80 57 52 80 81 86 8 7 8 8 20 15 3 10 GEAR, STARTER DRIVEN ••••••••• GLASS •••••••••••••••••••••••• GRIP ••••••••••••••••••••••••• GRIP COMP., THROTTLE ••••••••• GRIP, L. HANDLE •••••••••••••• GROMMET, AIR CLEANER CASE •••• GROMMET, SIDE COVER •••••••••• GUARD, WATER ••••••••••••••••• GUIDE, CLUTCH OUTER •••••••••• GUIDE, FR. BRAKE CABLE ••••••• GUIDE, VALVE ••••••••••••••••• [H ] 5 102 Part name Address HORN COMP.•••••••••••••••••••• HOSE COMP., FR. BRAKE••••••••• HOSE, BREATHER •••••••••••••••• HOUSING, UNDER THROTTLE ••••••• HOUSING, UPPER THROTTLE ••••••• HUB SUB ASSY., FR. WHEEL•••••• HUB SUB ASSY., RR. •••••••••••• Page Ref. H2 F4 G7 F3 F3 F11 F15 87 57 76 56 56 64 68 10 3 1 15 14 6 9 INDICATOR, FR. BRAKE •••••••••• F14 INNER COMP., ONE-WAY CLUTCH••• D7 INSULATOR, CARBURETOR••••••••• D2 67 35 30 10 6 6 E9 E9 G10 G13 53 53 79 82 32 33 15 4 H3 H3 H3 E3 88 88 88 47 1 4 5 6 H8 H8 H8 G16 G16 G16 D6 E9 F3 F4 G16 G4 H4 93 93 93 85 85 85 34 53 56 57 85 73 89 2 3 1 8 2 3 5 26 3 12 1 12 4 E4 H10 H8 H9 H9 H10 F2 F3 F3 D16 G9 48 95 93 94 94 95 55 56 56 44 78 1 11 4 6 5 12 4 20 19 3 4 [I ] [J ] JET, MAIN,•••••••••••••••••••• JET, SLOW,•••••••••••••••••••• JOINT B, BRAKE ARM •••••••••••• JOINT, DRIVE CHAIN•••••••••••• [K ] KEY SET ••••••••••••••••••••••• KEY SET, SHUTTER •••••••••••••• KEY, BLANK•••••••••••••••••••• KEY, WOODRUFF, 4MM •••••••••••• [L ] LABEL, AIR CLEANER ELEMENT NOTICE LABEL, ENGINE STARTER ••••••••• LABEL, TIRE & DRIVE CHAIN ••••• LENS, L. WINKER ••••••••••••••• LENS, RR. COMBINATION LIGHT••• LENS, R. WINKER ••••••••••••••• LEVER COMP., CLUTCH ••••••••••• LEVER SET, COCK••••••••••••••• LEVER, CHOKE•••••••••••••••••• LEVER, R. STEERING HANDLE ••••• LIGHT ASSY., RR. COMBINATION•• LOCK ASSY., SEAT•••••••••••••• LOUVER, FR. TOP••••••••••••••• [M ] MAINSHAFT ••••••••••••••••••••• MARK•••••••••••••••••••••••••• MARK, DRIVE CAUTION ••••••••••• MARK, ELECTRIC STARTER •••••••• MARK, HONDA••••••••••••••••••• METER COMP., SPEED & FUEL ••••• MIRROR COMP., L. •••••••••••••• MIRROR COMP., R. •••••••••••••• MOTOR UNIT, STARTER ••••••••••• MUFFLER COMP., EX. •••••••••••• 2010.01.10 E Part name Address Page Ref. [N ] NEEDLE SET, JET••••••••••••••• E8 NUT B, LOCK, 14MM••••••••••••• D10 D11 NUT SET, SQUARE••••••••••••••• E8 NUT, ADJUST••••••••••••••••••• F1 NUT, BRAKE ROD ADJUSTING•••••• G10 NUT, CLIP, 4MM•••••••••••••••• F6 NUT, CLIP, 5MM•••••••••••••••• G6 G15 H4 H6 NUT, CLIP, 6MM•••••••••••••••• F8 NUT, FLANGE, 10MM••••••••••••• D14 H3 NUT, FLANGE, 6MM•••••••••••••• F4 NUT, FLANGE, 8MM•••••••••••••• G9 52 38 39 52 54 79 59 75 84 89 91 61 42 88 57 78 NUT, HEX. CAP, 10MM••••••••••• G14 NUT, HEX., 10MM••••••••••••••• G12 G14 NUT, HEX., 5MM•••••••••••••••• F3 NUT, HEX., 6MM•••••••••••••••• F14 F16 G2 G4 NUT, HEX., 7MM•••••••••••••••• D2 NUT, HEX., 8MM•••••••••••••••• D6 F14 G13 NUT, LOCK••••••••••••••••••••• F3 83 81 83 56 67 69 71 73 30 34 67 82 56 NUT, LOCK, 14MM••••••••••••••• D8 NUT, SPECIAL, 6MM••••••••••••• F14 F15 G1 NUT, SPRING, 4MM•••••••••••••• F6 H4 NUT, STEERING STEM LOCK••••••• F7 NUT, TAPPET ADJUSTING••••••••• D3 NUT, U, 10MM•••••••••••••••••• F6 NUT, U, 12MM•••••••••••••••••• F11 F13 F14 G13 NUT, U, 6MM••••••••••••••••••• F14 NUT, U, 8MM••••••••••••••••••• F16 G1 36 67 68 70 59 89 60 31 59 64 66 67 82 67 69 70 2 14 12 11 3 7 10 17 6 9 11 6 4 11 20 11 12 4 7 7 29 16 23 20 20 11 16 17 13 23 24 21 12 17 14 14 8 5 13 15 16 13 13 11 11 18 15 45 34 49 44 62 55 41 8 13 27 6 18 16 6 [O ] OIL SEAL, 11.6X22X7••••••••••• OIL SEAL, 13.8X24X5••••••••••• OIL SEAL, 17X29X5••••••••••••• O-RING•••••••••••••••••••••••• E1 D6 E5 D16 F9 O-RING, 10X1.5•••••••••••••••• F2 O-RING, 13.8X2.5•••••••••••••• D13 J 4 PART NAME INDEX Part name O-RING, O-RING, O-RING, O-RING, O-RING, Address 18X3 ••••••••••••••••• 1.3X4.3 •••••••••••••• 25X2.4 ••••••••••••••• 2.4X25 ••••••••••••••• 40.5X3 ••••••••••••••• Page Ref. D6 E8 D2 E8 F15 G1 O-RING, 8MM •••••••••••••••••• D6 OUTER ASSY., PRIMARY CLUTCH •• D7 34 52 30 52 68 70 34 35 OUTER COMP., CLUTCH •••••••••• D10 D11 38 39 15 14 15 13 11 10 14 11 12 2 2 [P ] PACKING •••••••••••••••••••••• D16 G16 PACKING, BASE •••••••••••••••• G3 PACKING, DRAIN COCK, 12.5X20 • E1 PACKING, FUEL FILLER CAP ••••• G3 PAD SET, FR. ••••••••••••••••• F10 PANEL COMP., RR. BRAKE ••••••• F14 PEDAL COMP., BRAKE ••••••••••• G10 PEDAL COMP., RR. BRAKE ••••••• G10 PEDAL, GEAR CHANGE ••••••••••• G10 PIN •••••••••••••••••••••••••• D8 PINION, KICK STARTER ••••••••• E7 PIN, GEARSHIFT DRUM •••••••••• E6 PIN, GEARSHIFT FORK GUIDE •••• E6 PIN, GUIDE ROLLER •••••••••••• D4 PIN, HANGER •••••••••••••••••• F10 PIN, PILLION STEP •••••••••••• G11 PIN, PISTON •••••••••••••••••• E2 PIN, SHIFT RETURN SPRING ••••• E6 PIN, SPLIT, 1.6X15 ••••••••••• G11 PIN, SPLIT, 2.0X15 ••••••••••• F14 G10 G13 PIN, SPLIT, 3.0X30 ••••••••••• G12 PIPE COMP., AIR FEED ••••••••• G8 PIPE COMP., FR. FORK ••••••••• F9 PIPE COMP., INLET •••••••••••• D2 PIPE COMP., STEERING HANDLE •• F5 PIPE, SEAT ••••••••••••••••••• F9 PISTON ••••••••••••••••••••••• E2 F10 PLATE ASSY., REFLECTING •••••• F2 PLATE COMP., CLUTCH LIFTER ••• D6 PLATE COMP., PRIMARY DRIVE ••• D7 PLATE SET, VALVE ••••••••••••• E8 PLATE, CLUTCH •••••••••••••••• D10 D11 PLATE, CLUTCH LIFTER ••••••••• D10 D11 PLATE, CLUTCH LIFTER CAM ••••• D6 PLATE, CLUTCH PRESSURE ••••••• D10 D11 PLATE, CLUTCH SIDE ••••••••••• D7 PLATE, DIAPHRAGM ••••••••••••• F4 PLATE, DRUM LOCK ••••••••••••• E4 44 85 72 45 72 63 67 79 79 79 36 51 50 50 32 63 80 46 50 80 67 79 82 81 77 62 30 58 62 46 63 55 34 35 52 38 39 38 39 34 38 39 35 57 48 2 5 7 6 5 2 4 8 8 1 18 1 6 2 10 10 9 4 13 13 18 13 17 8 5 3 7 1 12 3 12 9 8 5 9 8 7 10 9 6 9 8 10 10 15 Part name Address PLATE, FIXING••••••••••••••••• E4 PLATE, GEARSHIFT DRUM STOPPER• E6 PLATE, OIL SEPARATOR •••••••••• D10 D11 PLATE, OIL STOPPER•••••••••••• E1 PLATE, PILLION STEP SIDE •••••• G11 PLATE, PLUNGER •••••••••••••••• D2 PLUG, CONE TYPE••••••••••••••• G15 PLUG, SPARK••••••••••••••••••• D2 PLUNGER, CAM SETTING •••••••••• D2 PROTECTOR ••••••••••••••••••••• F4 PUMP ASSY., OIL••••••••••••••• D12 Page Ref. 48 50 38 39 45 80 30 84 30 30 57 40 12 5 1 1 3 6 12 7 8 20 7 1 60 60 60 60 73 51 86 87 87 55 34 72 51 36 31 68 64 46 62 58 62 62 62 63 79 32 32 50 37 32 40 40 58 85 73 36 59 88 90 91 59 79 73 29 4 7 3 6 3 2 5 5 12 11 10 8 4 16 9 12 1 2 5 4 11 8 10 5 6 7 9 17 29 4 3 4 3 6 8 13 9 9 12 7 17 3 15 4 [R ] RACE, STEERING BOTTOM BALL •••• RACE, STEERING BOTTOM CONE •••• RACE, STEERING TOP BALL••••••• RACE, STEERING TOP CONE••••••• RAIL, RR. GRAB •••••••••••••••• RATCHET, STARTER DRIVE•••••••• RECTIFIER COMP., REGULATOR •••• RELAY ASSY., STARTER •••••••••• RELAY COMP., WINKER ••••••••••• RETAINER COMP., BALL •••••••••• RETAINER, FUEL UNIT ••••••••••• RETAINER, KICK SPINDLE •••••••• RETAINER, SPRING•••••••••••••• RETAINER, VALVE SPRING•••••••• RIM, RR. WHEEL •••••••••••••••• RIM, WHEEL•••••••••••••••••••• RING SET, PISTON•••••••••••••• RING, BACK UP••••••••••••••••• RING, HANDLE WEIGHT SNAP •••••• RING, OIL SEAL STOPPER •••••••• RING, PISTON•••••••••••••••••• RING, STOPPER••••••••••••••••• ROD COMP., RR. BRAKE •••••••••• ROD COMP., TENSIONER PUSH ••••• ROLLER COMP., CAM CHAIN GUIDE• ROLLER, 3X10•••••••••••••••••• ROLLER, 5X8••••••••••••••••••• ROLLER, CAM CHAIN TENSIONER••• ROTOR, OIL PUMP INNER••••••••• ROTOR, OIL PUMP OUTER••••••••• RUBBER A, HANDLE WEIGHT••••••• RUBBER A, TAILLIGHT MOUNTING •• RUBBER B, SEAT SETTING •••••••• RUBBER, CLUTCH DAMPER ••••••••• RUBBER, CUSHION••••••••••••••• RUBBER, FR. TOP COVER••••••••• RUBBER, RUBBER, RUBBER, RUBBER, HANDLE MOUNTING ••••••• KICK STARTER •••••••••• LUGGAGE BOX MOUNTING •• MOUNTING•••••••••••••• 2010.01.10 F7 F7 F7 F7 G4 E7 H1 H2 H2 F2 D6 G3 E7 D8 D3 F15 F11 E2 F9 F5 F9 F9 F9 F10 G10 D4 D4 E6 D9 D4 D12 D12 F5 G16 G4 D8 F6 H3 H5 H6 F6 G10 G4 D1 E Part name RUBBER, RUBBER, RUBBER, RUBBER, RUBBER, RUBBER, RUBBER, RUBBER, RUBBER, RUBBER, Address MUFFLER MOUNTING•••••• PILLION STEP•••••••••• PROTECTOR••••••••••••• PROTECTOR MOUNTING•••• PROTECTOR PACKING••••• SEAL•••••••••••••••••• STAND STOPPER••••••••• STEP•••••••••••••••••• STOPPER ARM••••••••••• TAILLIGHT BRACKET••••• Page Ref. G9 G11 G15 G9 G9 G4 G12 G11 F14 H1 H2 78 80 84 78 78 73 81 80 67 86 87 7 3 4 3 2 5 4 2 7 9 9 E8 D12 E9 F2 E9 F4 F6 E9 F6 D16 E9 D16 F2 E8 52 40 53 55 53 57 59 53 59 44 53 44 55 52 SCREW, 6X12••••••••••••••••••• G6 G9 H4 H6 SCREW, BLEEDER•••••••••••••••• F10 SCREW, FLAT, 4X12••••••••••••• F4 SCREW, OVAL, 6X45••••••••••••• F6 SCREW, PAN, 5X10•••••••••••••• D12 F3 SCREW, PAN, 5X11.5•••••••••••• F6 SCREW, PAN, 5X12•••••••••••••• F3 SCREW, PAN, 5X25•••••••••••••• F3 G7 SCREW, SIDE STAND PIVOT••••••• G12 SCREW, SPECIAL PAN, 5MM••••••• H6 SCREW, SPECIAL, 5MM••••••••••• H6 SCREW, TAPPET ADJUSTING••••••• D3 SCREW, TAPPING, 4X12•••••••••• G6 75 78 89 91 63 57 59 40 56 59 56 56 76 81 91 91 31 75 G15 H4 H5 H6 F2 F6 G16 F2 G7 H3 G6 84 89 90 91 55 59 85 55 76 88 75 22 5 27 10 28 19 21 29 22 7 30 8 14 6 8 15 16 6 9 3 18 13 6 26 20 27 28 12 6 12 8 12 18 19 8 10 11 13 15 23 13 17 13 10 16 [S ] SCREEN, FUEL STRAINER••••••••• SCREEN, OIL FILTER•••••••••••• SCREW-WASHER, 3X12•••••••••••• SCREW-WASHER, 3X22•••••••••••• SCREW-WASHER, 4X10•••••••••••• SCREW-WASHER, 4X12•••••••••••• SCREW-WASHER, 4X14•••••••••••• SCREW-WASHER, 4X16•••••••••••• SCREW-WASHER, 4X6••••••••••••• SCREW-WASHER, 5X10•••••••••••• SCREW-WASHER, 5X16•••••••••••• SCREW-WASHER, SPECIAL, 4X10••• SCREW SET••••••••••••••••••••• SCREW, SCREW, SCREW, SCREW, SCREW, SCREW, SCREW, TAPPING, 4X14•••••••••• TAPPING, 4X16•••••••••• TAPPING, 4X25•••••••••• TAPPING, 5X16•••••••••• TAPPING, 5X25•••••••••• U-LOCK FLAT, 6X12•••••• VISOR SPECIAL SETTING•• 5 103 J 5 PART NAME INDEX Part name Address SCREW, VISOR SPECIAL SETTING • SEAL SET, FR. FORK ••••••••••• SEAL SET, PISTON ••••••••••••• SEAL, AIR CLEANER CASE ••••••• SEAL, AIR CLEANER COVER •••••• SEAL, DUST ••••••••••••••••••• SEAL, VALVE STEM ••••••••••••• SEAT ASSY., DOUBLE ••••••••••• SEAT B, SPRING ••••••••••••••• SEAT, CLUTCH SPRING •••••••••• SEAT, VALVE SPRING ••••••••••• SET RING, 20MM ••••••••••••••• SET RING, 23MM ••••••••••••••• SHAFT, REDUCTION GEAR •••••••• SHAFT, ROCKER ARM •••••••••••• SHAFT, RR. BRAKE PIVOT ••••••• SHOE SET, BRAKE •••••••••••••• SLEEVE, RR. WHEEL •••••••••••• SLIDER, CHAIN •••••••••••••••• SOCKET COMP. ••••••••••••••••• SOCKET COMP., HEADLIGHT •••••• SPANNER, 10X12 ••••••••••••••• SPANNER, 14X17 ••••••••••••••• SPEEDOMETER ASSY. •••••••••••• SPINDLE COMP., GEARSHIFT ••••• SPINDLE, CAM CHAIN GUIDE SPROCKET SPINDLE, KICK STARTER •••••••• SPOKE SET A, 10X158.5 •••••••• SPOKE SET A, 10X159.0 •••••••• SPOKE SET A, 11X183.5 •••••••• SPRING ASSY., RR. BRAKE RETURN SPRING A, BRAKE ROD •••••••••• SPRING A, MAIN STAND ••••••••• SPRING A, SIDE STAND ••••••••• SPRING, BRAKE SHOE ••••••••••• SPRING, CAM CHAIN TENSIONER •• SPRING, CAM PLATE SIDE ••••••• SPRING, CARBON BRUSH ••••••••• SPRING, CHANGE SWITCH CONTACT SPRING, CLUTCH ••••••••••••••• 5 104 SPRING, SPRING, SPRING, SPRING, SPRING, SPRING, SPRING, SPRING, SPRING, SPRING, SPRING, SPRING, SPRING, SPRING, SPRING, FR. FORK ••••••••••••• GEARSHIFT ARM •••••••• GEARSHIFT DRUM STOPPER GEARSHIFT FRICTION ••• GEARSHIFT RETURN ••••• KICK RETURN •••••••••• LOCK KEY SETTING ••••• ONE-WAY CLUTCH ••••••• ONE WAY RETAINER ••••• PAD •••••••••••••••••• PLUNGER •••••••••••••• PRIMARY CLUTCH ••••••• REBOUND •••••••••••••• SEAT LOCK •••••••••••• SIDE FRICTION •••••••• Page Ref. H4 F9 F10 G7 G7 F9 D3 G4 F9 D10 D3 E7 D8 D15 D3 G12 F14 F15 G1 G13 F2 F1 H7 H7 F2 E6 89 62 63 76 76 62 31 73 62 38 31 51 36 43 31 81 67 68 70 82 55 54 92 92 55 50 7 13 1 4 3 7 1 6 9 12 10 10 27 4 5 2 1 5 5 7 8 1 4 5 3 9 D4 E7 F16 F16 F12 32 51 69 69 65 G10 G10 G12 G12 F14 D4 D6 D16 E6 D10 D11 F9 E6 E6 E4 E6 E7 G4 D7 D7 F10 D2 D7 F9 G4 D7 79 79 81 81 67 32 34 44 50 38 39 62 50 50 48 50 51 73 35 35 63 30 35 62 73 35 12 3 25 24 20 21 9 14 9 10 8 6 7 1 15 11 10 2 11 8 14 12 7 4 4 4 9 21 7 4 10 9 Part name Address SPRING, STARTER PINION FRICTION SPRING, STOP SWITCH ••••••••••• SPRING, SUB GEAR•••••••••••••• SPRING, VALVE••••••••••••••••• SPROCKET COMP., CAM CHAIN GUIDE SPROCKET COMP., FINAL DRIVEN•• Page Ref. E7 G10 D8 D3 51 79 36 31 6 5 17 8 D4 F15 G1 D4 E4 G12 D14 G8 H3 H6 F7 F3 G3 H9 H9 H10 32 68 70 32 48 81 42 77 88 91 60 56 72 94 94 95 STRIPE, R. BODY COVER••••••••• H9 STRIPE, R. CENTER SIDE•••••••• H9 STRIPE, R. FR. TOP COVER•••••• H9 94 94 94 H10 SUB CORD, STARTER MOTOR••••••• D16 SUB GEAR •••••••••••••••••••••• D8 SUB HARNESS, BATTERY •••••••••• H1 H2 SUSPENSION•••••••••••••••••••• H2 SUSPENSION, WINKER RELAY•••••• F2 SWINGARM SET, RR. ••••••••••••• G13 SWITCH ASSY., COMBINATION & LOCK H3 SWITCH ASSY., FR. STOP•••••••• F4 SWITCH ASSY., RR. STOP•••••••• G10 SWITCH UNIT, DIMMER ••••••••••• F3 SWITCH UNIT, HORN••••••••••••• F3 SWITCH UNIT, STARTER •••••••••• F3 SWITCH UNIT, WINKER ••••••••••• F3 95 44 36 86 87 87 55 82 11 3 3 1 11 1 2 4 8 2 9 4 1 4 2 9 10 3 1 7 8 8 5 15 7 7 13 12 8 88 57 79 56 56 56 56 2 1 4 7 8 6 9 72 2 60 64 66 68 70 52 10 8 6 13 11 4 77 7 77 77 8 9 SPROCKET, CAM••••••••••••••••• SPROCKET, DRIVE••••••••••••••• STAND COMP., MAIN••••••••••••• STATOR COMP.•••••••••••••••••• STAY, AIR SUCTION VALVE••••••• STAY, FR. TOP COVER ••••••••••• STAY, LOWER COVER••••••••••••• STEM SUB ASSY., STEERING•••••• STOPPER, CABLE •••••••••••••••• STRAINER COMP., FUEL •••••••••• STRIPE, L. BODY COVER••••••••• STRIPE, L. CENTER SIDE•••••••• STRIPE, L. FR. TOP COVER•••••• [T ] TANK COMP., FUEL•••••••••••••• G3 THREAD COMP., STEERING HEAD TOP F7 TIRE, FR. ••••••••••••••••••••• F11 F13 TIRE, RR. ••••••••••••••••••••• F15 G1 TOP SET ••••••••••••••••••••••• E8 TUBE A, AIR INJECTION CONTROL VALVE G8 TUBE B, AIR INJECTION CONTROL VALVE G8 TUBE C, AIR SUCTION VALVE ••••• G8 2010.01.10 E Part name TUBE, TUBE, TUBE, TUBE, TUBE, TUBE, TUBE, TUBE, Address 3.5X110••••••••••••••••• AIR CLEANER CONNECTING•• AIR CLEANER DRAIN••••••• AIR VENT•••••••••••••••• FUEL, 5.3X45•••••••••••• FUEL, 5.3X580••••••••••• OVERFLOW•••••••••••••••• TIRE•••••••••••••••••••• G8 G7 G7 E8 G3 G3 E8 F11 F13 F15 G1 TUBE, VINYL, 11X15X35••••••••• G7 Page Ref. 77 76 76 52 72 72 52 64 66 68 70 76 12 9 7 24 9 4 23 9 7 14 12 6 G8 E8 E8 E8 D3 D3 77 52 52 52 31 31 3 18 12 7 7 6 D8 D8 E7 D14 D10 D11 D8 D8 E4 D2 D4 D6 F14 D4 D7 D8 E5 F4 G13 G14 G13 F3 G10 G11 G16 H5 G9 G13 D4 D4 G4 H6 F9 F11 F13 36 36 51 42 38 39 36 36 48 30 32 34 67 32 35 36 49 57 82 83 82 56 79 80 85 90 78 82 32 32 73 91 62 64 66 22 24 9 3 16 14 25 22 16 13 17 12 14 15 8 23 24 16 10 5 15 30 12 12 14 13 13 14 18 16 11 10 17 13 10 [V ] VALVE ASSY., AIR SUCTION•••••• VALVE COMP., FLOAT•••••••••••• VALVE SET, AIR CUT•••••••••••• VALVE SET, THROTTLE••••••••••• VALVE, EX.•••••••••••••••••••• VALVE, IN.•••••••••••••••••••• [W ] WASHER•••••••••••••••••••••••• WASHER B, LOCK•••••••••••••••• WASHER B, THRUST, 20MM•••••••• WASHER, 10X24••••••••••••••••• WASHER, 14MM•••••••••••••••••• WASHER, WASHER, WASHER, WASHER, WASHER, 17X23X1.5••••••••••••• 30X45X0.8••••••••••••• 6X19X2.3•••••••••••••• 7.2X16X2.5•••••••••••• 8MM••••••••••••••••••• WASHER, WASHER, WASHER, WASHER, WASHER, WASHER, WASHER, WASHER, WASHER, 8.5X26X2.3•••••••••••• CLUTCH SIDE••••••••••• LOCK•••••••••••••••••• LOCK, 20MM•••••••••••• OIL BOLT•••••••••••••• PIVOT BOLT•••••••••••• PLAIN, 10MM••••••••••• PLAIN, 12MM••••••••••• PLAIN, 5MM•••••••••••• WASHER, PLAIN, 6MM•••••••••••• WASHER, PLAIN, 8MM•••••••••••• WASHER, WASHER, WASHER, WASHER, WASHER, WASHER, SEALING, 14MM••••••••• SEALING, 6.5MM•••••••• SEAT LOCK••••••••••••• SEAT MOUNTING, 6MM•••• SPECIAL, 8MM•••••••••• SPEEDOMETER GEAR•••••• J 6 PART NAME INDEX Part name WASHER, WASHER, WASHER, WASHER, SPLINE, SPLINE, SPLINE, SPLINE, Address 12X23 •••••••• 14MM ••••••••• 17MM ••••••••• 20MM ••••••••• E4 E7 E4 E4 WASHER, SPRING, 10MM ••••••••• G13 WASHER, THRUST, 15MM ••••••••• E4 WASHER, THRUST, 17MM ••••••••• D10 D11 E4 WASHER, THRUST, 20MM ••••••••• E4 WASHER, WAVE ••••••••••••••••• F3 F10 WEIGHT A, STEERING HANDLE •••• F5 WEIGHT B, STEERING HANDLE •••• F5 WEIGHT SET, PRIMARY CLUTCH ••• D7 WHEEL SUB ASSY., FR. ••••••••• F11 F13 WHEEL SUB ASSY., RR. ••••••••• F15 G1 WRENCH, SPARK PLUG ••••••••••• H7 Page Ref. 48 51 48 48 82 48 38 39 48 48 56 63 58 58 35 64 66 68 70 92 Part name Address Page Ref. Part name Address Page Ref. 17 8 23 21 22 16 18 15 13 20 19 25 11 2 5 3 7 5 10 9 7 5 105 2010.01.10 E 1 FOREWORD INDEX 2 ENGINE GROUP 3 FRAME GROUP 4 PART NUMBER INDEX 5 PART NAME INDEX E.2010.01 Published by Honda Motor Co., Ltd. Printed in Japan