H: A - . L I IMPORTANT NOTICE C OPERATOR AND PASSENGER Ihls scooter ls designed to carry the operator and one passenger. Never exceed the velucle Capacny load as shown on the rim infonuauon label. 0 ON-ROAD USE ONLY This scooter is designed to be used only on lhc road. . READ THIS OWNER'S MANUAL CAREFULLY Pay special attentlon to slmtcments preceded by the following words‘ Indzmm a strong poislblllly afmm pmonal mfurv or In“ of 1m» 1f instruc- lions are not followed. CAUTION Indlwtc': a murmur; of pmwmz mull m wupmm Jarlmgl' mum/mm”: are no! ro/qu m, NOTE‘ GIVES helpful mfomlauon. Thls manual §hould he considered a permanent pull of the scooter and should remam with the scooter when resold. HONDA CHZSO ELITE 250 1985 OWNER’S MANUAL ‘ All informatiart in MB publication is bated on the latest praduct information available at the time of approval for win ting HONDA MOTOR C0., LTD. reservex the right to make change: at any time without "mice and wzthaut incurring any abligtztion. No part ofthix publication may be reproduced without wn‘tzzn permixsiml. (9 Honda Motor Co., Ltd‘ 1984 WELCOME The scooter presents you a challenge to master the machine, a challenge to adventure. You ride through the wind, linked to the road by a vehicle that responds to your com- mands as no other does, Unlike an automobile, there is no metal cage around you. Like an airplane, in pre-ride inspection and regular mzintenance are essential to your safety. Your reward is freedom. To meet the challenges safely, and to enjoy the adventure fully, you should become thoroughly familiar with this owner’s manual BEFORE YOU RIDE THE SCOOTER. When service is required, remember that your Honda dealer knows your scooter best. If you have the required mechanical “know-how" and tools, your dealer can supply you with an official Honda Shop Manual to help you perform many maintenance and repair tasks, Please riding, and thank you for choosing a Honda! OPERATION Page 1 mAbw mm 15 15 16 18 19 20 22 23 23 SCOOTER SAFETY Safe Riding Rules Protective Ayparel Modifications Loading and Accessories PARTS LOCATION Parts Function MAJOR COMPONENTS (Informa- tion you need to operate this scooter) Brakes Coolant Fuel Engine Oil Level Check Tubeless Tires Battery ESSENTIAL INDIVIDUAL COMPONENTS Ignition Switch Engine Stop Switch Page 24 Starter Button 1‘5 Left Handlebar Controls 26 Rear Brake Lock 27 Ignition Switch Light 28 FEATURES (Not required for opera- 29 30 31 31 32 36 37 40 41 41 tion) Steering Lock Seat Lock Helmet Holder Glove Box OPE RATIO N Pre-Iide Inspection Starting the Engine Break-In Riding Braking Parking Anti-theft Tips i E MAINTENANCE 42 MAINTENANCE 43 Maintenance Schedule Maintenance Record Tool Kit \ Serial Numbers Color Label Maintenance Precautions FILTERS/LUBRICATION Air Cleaner Belt Case Air Cleaner crankcase Breather Engine Oil and Filter Screen 56 ENGINE 56 Spark Plug 57 Idle Speed Page 58 58 59 60 60 6] 62 63 65 FRAME/BRAKES Brake Shoe Wear Side Stand ELECI'RICAL Fuse Replacement TRANSPORTING CLEANING STORAGE GUIDE SPECIFICATIONS SCOOTER SAFETY Read these WARNING LABELS before you ride! USE CAUTION SAFETY REMINDER RADIATOR CAUTION IMPORTANT INFORMATION FIEAFI CARRIER CAUTION “WARNING * Scooter riding requires special effort: on your part In ensure your safety. Know these requirementr before you ride, SAFE RIDING RULES 1. Always make a pre’ride inspection (page 31) before you ride die scooter. You may prevent an accident or equip- ment damage. . Many accidents involve inexperienced riders. Most states require a special riding test or license. Make sure you are qualified before you ride. NEVER lend your scooter to an inexperienced ‘ rider. 3. Many automobile/scooter accidents happen because the automobile driver does not “see" the rider. Make your- self conspicuous to help avoid the aocidenr that wasn‘t your fault: 0 Wear bright or reflective clothing. I Don’t ride in another motorist‘s “blind spot," N 4. Obey all federal, state, and local laws and regulations. 0 Excessive speed is a [actor in many accidents. Obey the speed limits, and NEVER travel faster than con- ditions warrant. 0 Signal before you make a tum or lane Change. Your size and maneu- verability can surprise other motor- ists. 5. Don‘t let other motorists surprise you. Use extra caution at intersections, parking lot entrances and exits, and driveways. -<—Irn-n>m :Um—lOOOw -<-Irn-n>¢n :Um-IOOom 6, Keep both hands on the handlebars and both feet on the fleet boards while riding. A passenger should hold onto the scooter or operator with both hands and keep both feet on the pas- senger footrestsl 7. Never leave your scooter unattended with the engine running, 8. Modente your speed when riding over bumpy roads. Avoid hitting road haz- arda, such as sharp bumps and holes in the road surface These hazards can cums loss of control or structunl damage to the vehicle. PROTECTIVE APPAREL l, Most scooter accident fatalities are due to head injuries: ALWAYS wear a helmet You should also wear a face shield or goggles as well as boots, gloves and protective clothing, 2. The exhaust system becomes very hot during operation, and it remains hot after operation. Never touch any part of the hot exhaust system‘ Wear cloth- ing that fully covers youx legs. 3. Do not wear loose clothing which could catch on the control levers, foot- Iests or wheels. MODIFICATIONS imam“; * Modification of the scooter or removal of original equipment may render the vehicle unsafe or illegal, Obey all federal, mm and local equipment regulations. IDADING AND ACCESSORIES WWARNING '* A scooter is serm'tive to changes in weight distribution. Improper loading of cargo and mounting of accesraries can impair the scooter's stability and performance. To prevent an nerident, use extreme care when mounting ac- cesrories and riding with cargo. These general guidelines may help you decide whether or how to equip your scooter, and how to load it safety. The vehicle load limit is 335 lbs (150 kg). The combined weight of the rider, pas- senger, and cargo must not exceed this limit. 1. Do not exceed these following weight limits for the luggage rack and gove box. Front (Glove box) Rear (Rack) 3lbs(l.5 kg) lSlbs(7 kg) Overloading the luggage rack and glove box will adversely affect stability and handling. . Keep cargo weight low and close to the center of the scooter. As weight is located farther from the scooter's cen- ter of gravity, handling is proportion- ally affected. Load weight equally on both sides of the glove box to mini~ mize imbalance. . All cargo and accessories must be se- cure for stable handling. Recheck security frequently. .Do not carry items that protrude through me rack or block the taillight. . Do not carry children or pets on the luggage rack. . DO not install another fairing or modi— fy the existing one. <4mm>w mmqooom PARTS LOCATION (9) Coolant temperzzure gauge (7; Fuel gauge (3) Speedometer and clock <6) Indicatex I1 his (10) Right rearview minor (5) Leftrearview mmor (11) Txipmelerleset ‘ -\ utlon N) Engine slop switch (13) Slartu hulton (l4) lgmuon switch light (4) Huang“ dimmer switch (3) Turn signal switch (2) Hum button (1) Rear brake lock levei (15) Ignition switch (1) Passenger fooues! {2) Real brake pedal {1) Glove box (2) Helmet holder (3) stsenger foouest PARTS FUNCTION Insirument and Indicaiors The indicatm's are youped between the handlebars. Their functions are described in the table on the following page. USA model: Odometer reads in miles. Canadian model: Odometer reads in kilometers. (1) Left turn signal indicator (2) Yuelgauge (3) Digilai clock (4) Speedometex (5) Coolant tempemture gauge (6] High beam indicamr Imp (7) Right tum signal indicator (8) Tlipmelei‘ reset button (9) Tripmeter (10) Digilal clock adjusting buttons (ll) Speedvmelcx (Km/h ~ MPH) select button (12) Odomeler (13) Maintenance indicator Refl No. Description Function 1 Left turn signal indicator Flashes when the left turn signal operates 2 Fuel gauge Shows approximate ruel supply available (see page 12). 3 Digital clock Shows the time (see page 14), 4 Speedometer Shows riding speed (see page 12). 5 Coolant temperature gauge Shows coolant temperature (see page 131 6 High beam indicator Lights when the headlight is on high beam. 7 Right turn signal indicator Tnpmeter reset button Flashes when the right turn signal operates. Press the button to reset tripmeter to zero (0). 9 Tripmeter Shows mileage per trip. Digital clock adjusting ’ 0 buttons Adjust the clock (see page 14). 10 Rel“ No. Description F unclion ll Speedometer (km/h MPH) Selects speedometer readout in km/h or select button MPH (see page 12). 12 Odometer Shows accumulated mileage, 13 Maintenance indicator Shows approaching specified maintenance interval for engine oil change (see page 13), 1| Fuel Gauge The fuel gauge shows the approximate fuel supply available. At F (Full) there are 8.0 liters (2.1 US gal, 1.7 Imp. gal), including the reserve supply. When the gauge needle enters the red hand (2), fuel will be low and you should refill the tank as soon as possible. The amount of fuel left in the tank when the needle enters the red band is approxi- mately 2.0 liters (0.52 US $31., 0.44 Imp. gal.) (l) Fuelgauge (2) Red band 12 Speedometer The speedometer display (1) shows riding speed. When the ignition switch is turned ON, the display changes from 100 to 199 in increments ofll (111, 122,133, 144, .,.) until it shows Zero (0). The speedometer readout can be changed to show either MPH or km/lt by pressing the display select button (2). The mode chosen will be displayed in the MPH kin/h display. (2) Display select button Coolant Temperature Gauge When the needle [1) begins to move above the C (Cold) mark (2), the engine is warm enough to operate. The normal operating temperature range is within the zone between the C and H marks. If the needle reaches the H (Hot) mark, stop the engine and check the reserve tank coolant level. Read pages 16-17 and do not ride the scooter until the problem has been corrected. CAUYION: * Exceeding maximum running tempera- ture may cause serious engine damage. (2) C mark { l ) Needle Maintenance Indicator When the mileage on your scooter ap- proaches the specified maintenance inter- val to change oil change, the maintenance indicator (1) will change from green to red. After replacing the enp'ne oil, reset the indicator by inserting the key (2) in the slot (3) below the indicator. NOTE: * The indicator changes from green to red after the scooter has been ridden about 1,200 miles. Therefore, after initial oil change (600 mile) has been made, be sure to reset the indicator so the next specified maintenance will be indicated at the proper mileage. (3) Slot \ (l) Maintenance indicator (2) Key Digital Clock The digital clock displays the time of day or night, and it has its Own power source. To adjust time, proceed as follows: Turn the ignition switch to the ON posi- tion, Hour. . . Press the Hour button (1) until the correct hour is dis» played. Be sure to select the AM or PM hour. Minute . Press the Min button (2) until the correct minute is displayed. The clock is now (1) Hour button 14 (2) Min button Battery Replacement The digital clock‘s battery compartment is located under the tripmeter reset but- ton. Remove the cover and install a new battery in the compartment. NOTE: * Do not reverse the battery polarity, ‘ The battery is SR44 or LR44H oxi- dized silver dry battery. (1) Battery MAJOR COMPONENTS (Information you need to operate this scooter) BRAKES Adjustment: 1, Measure the distance the from brake lever (l) and the rear brake pedal [2) move before the brake starts to take holdl Front brake lever free play should be 10720 mm (3/873/4 in) and rear brake pedal free play should be 20—30 mm (3/471-1/4 in) at the tips of the brake lever and pedal. 2. Make free play adjustments by turn- ing the adjusting nut (3) at the brake arm. 10—20 mm (3/8—3/4 in) _l_ (1) Front brake lever (2) Rear brake pedal Make sure the cut-out on the adjusting nut is seated on the brake arm pin (4) after making the final free play adjust- menL 3, Apply the brake several times and check for free wheel rotation when re- leased. NOTE: " If proper adjustment cannot be obtain- ed by this method, see your author- ized Honda scooter dealer. (From) (Rear) (3) Adjusting nut (4) Arm pin (A) Increases free play (B) Decreases free play 15 COOLANT Coolant Recommendation The owner must properly maintain the coolant to prevent freezing, overheating, and corrosion. Use only high quality ethylene glycol antifreeze containing cor- rosion protection inhibitors specifically recommended for use in aluminum en- gines. (SEE ANTIFREEZE CONTAINER LABELL CAUTION: " Use only low-mineral drinking water or distilled water as a pan of the anti- freeze mlurian. Water that is high in mineral content or salt may ‘be harm- ful to the aluminum engine The factory provides a 50/50 solution of antifreeze and water in this scooter. This coolant solution is recommended for most operating temperatures and provides good corrosion protection. A higher con- Cent‘ration of antifreeze decreases the 16 cooling system performance and is recom- mended only When additional protection against freezing is needed A concentra- tion of less than 40/60 (“0% antifreeze) will not provide proper corrosion protec- tion. During freezing temperatures, check the cooling system frequently and add higher concentrations of antifreeze (up to a maximum of 60% antifreeze) if re- Quired, (1) Screw Inspection Remove the screw (1) attaching the front cover. Raise the front cover. Check the coolant level in the reserve tank (3) while the engine is at the normal operating temperature. If the coolant level is low, remove the reserve tank cap (2) and add coolant mixture until it reaches the UPPER level mark. Do not remove the radiator cap. * Do not remove the radiator cap when the engine is hot. The coalantir under pressure and severe scalding could result. * Keep hands and clothing away from the cooling fan, as it start: automati- tally. If the reserve tank is empty, orif coolant loss is excessive, check for leaks and see your authorized Honda scooter dealer for repair. (2) Reserve tank cap (3) Reserve \ank 17 FUEL Fuel Tank The fuel tank is located under the seat. Fuel tank capacity is 8.0 )2 (2.1 US gal, l.7 Imp gal). Unlock and lift up the seat, then remove the fuel cap by tuming it counterclockwise. Any automotive gasoline with a pump octane number (“ g M) of 86 or higher, or a research octane number of 91 or higher may be used. If “knocking" or (1) Fuel cap 13 ”pinging" occurs, try a different brand of gasoline or a higher octane grade. After refueling. be sure to tighten the tank cap firmly by tuming it clockwise. ’ Gasoline is extremely flammable and i: explosive under certain conditions. Refuel in 11 well-ventilated and with the engine slapped. Do not smoke or allow flame: or sparks in the area where the scooter i: refueled or where gasoline is stored. Do not averfill the rank (there should be no fuel in the filler neck}. Arm refueling, make me (ht fuel cap is cloud securely. ENGINE OIL LEVEL CREEK Check the engine oil level each day be- fore riding the scooter. The level must be maintained between the upper (2) and lower (3) level marks on the dipstick (I). ll Stan the engine and let it idle for a few minutes. 2. Stop the engine and put the scooter on its center stand on level ground. 3. Remove the oil filler cap/dipstick (l), wipe it clean, and reinsert the dipstick without screwing it in The oil level should be between the upper (2) and lower (3) marks on the dipstick 4. If required, add the specified oil up to the upper level marks Do not overfill. 5. Replace the filler Cap/dipstick. Check for oil leaksi CAUTION: " Running the engine with inmfficx‘ent oil can cause seriou: engine damage. (3) Lower level mark (1) Fillercap/dipsiick (2) Upper level mark 19 TUBELESS TIRES This scooter is equipped with tubeless tires, valves, and wheel rims Use only tires maxked “TUBELESS” and tubeless Valves on rims marked “TUBELESS TIRE APPLICABL ." Proper air pressure will provide maximum stability, riding comfort and tire Life. Check tire pressure frequently and adjust if necessary. NOTE: ‘ The pressure should be checked when the tires are “Cold," before you ride. ‘ Tubeless tires have some degree of self~sealing ability if they are punc~ tured. and leakage is often very slow. inspect very closely for punctures, especially if the tire is not fully i11~ flated. 20 From Rear r , 4.00-l0r 4.0010- lre 5122 m2 4n: Cold Up to velrlcle 2‘ 36 me . (175. (250, pm ”WW 1°36 1,75) 250) sures 53,3 Up to 90 kg 24 28 kg/cgnr) (100 lbs) (175. (200‘ load 1.75) 2.00) Tire brand TUBELESS ONLY MLll MLB BRIDGESTONE Fll K627A DUNLOP Vehicle capacity lSO load kg (lbs) (335) Check the tires for cuts, imbedded nails or other Sharp objects. Check the rims for dents or deformation. If there is any dam- age see your authorized Honda scooter dealer for repair. replacement, and bal- ancmg. "' Improper lire inflaiion will cause ab» narmal tread wear and create a safety hazard. Underinflatioh may mat: in the tire slipping on, or coming off of the rim. ‘ Operanon with excessively worn tires is hazardous and will adversely affect Iranian and handling. Replace tires before [read depth at the center of the fire reaches the following limit: F MinimUm tread depth From: 1.5 mm(l/16 in) Rear: 2.0 mm (Ii/32111) Repair; Puncture of lubeless tires may be fixed externally for emergency. See your au~ Lhorlzed Honda Dealer for the correct method before you encounter actual failure on the road. it WARMNG * Da not run at speed above 60 km/h (40 MPH} after making an external repair. I! must be followed by an in- ternal repair a: the nearest Honda Dealer as soon as possible. Reglacement: See your authorized Honda Dealer. “WARNING “ The use of tires other than ihase listed on the tire infarmarian label may ad- versely affect handling. * Do not install tube-type tire: on rube- less rims. The beads may not real and the tires tauld slip on the rims, causing tire deflation. * Do not install a lube inside a mbeless tire. Excessive heal build-up may cause the tube to burst resulting in rapid tire deflation. 21 Foreign object intrusian of tire face will reduce the perfarmartce of any tire. Subtequertt repair may not re- store original safety factor. Replace the tire if the xidewall i: punc- tured or damaged. sidewall flexing may cause repair failure and tire defla- lion. CAUYION: * Do not try to remove tubeless tire: without special tool: and rim protec- tors. Yau may damage the rim sealing turface 0r disfigure the rim. 22 BATTERY It is not necessary to check battery elec- trolyte level or add distilled water as the battery is a sealed type. If any loss of electrolyte is experienced or if your bat- tery seems to be weak, causing slow start- ing or other electrical troubles, see your authorized Honda dealer. CAUTION * Do not attempt to remove the caps fram the cell:, " When the .rcaoter is to be stared for an extended period of time, remove the battery and charge is fully Then store it in a cool, dry place. If the battery it to be left in the scooter dis- connect the negative cable from the battery terminal. . Keep away from open flamex or xpllrks when handlinga ballery. ESSENTIAL INDIVIDUAL COMPON TS IGNITION SWITCH The ignition switch (I) is on the right side below the steering stem. (I) Ignition Switch Key Poxilion Function Key Removal LOCK The steering is locked. (Steeringlock) The engine and lights cannot be operated. Key ‘3“ be ’°m°"°d‘ OFF Engine and Lights cannot be operated. Key can be removed. Taillight, headlight and position lamp will ON be on and other lights can be operated. Key cannot be removed The engine can be started. 23 ENGINE STOP SWITCH The engine step switch (1) is next to the throttle g'ipr When the switch is in the RUN position the engine will operate. When the switch is in the OFF position the engine will not operate. This switch is intended primarily as a safety or emergency switch and should normally remain in the RUN position. NOTE: * If your scooter is stopped with the ignition switch ON and the engine stop switch OFF, the taillight, headlight and position lamp will still be on, re- sulting in battery discharge, 24 STARTER BUTTON The starter button {2) is below the engine stop switch (1). When the starter button is pressed, the starter motor cranks the engine. See page 32 for the starting procedure. NOTE: * The electric starter will only Work when the brake pedal is operated. {1) Engine stop swnch {2) Starter button LEFT HANDLEBAR CONTROLS The three controls next to the left han» dle bar grip are: Headligln Dimmer Switch (1) Seleci Hl for high beam, L0 for low beam. Turn Signal Switch (2) Move to L to signal a left turn, R m signal a right turn. Press to tum signal off. Horn Button (3) Press the button to sound the horn. (l) Headlight dimmer switch [2) Turn signal switch (3} Hum butlon 25 REAR BRAKE LOCK Be sure to keep the rear brake lock is applied while starting and warming up the engine To apply the brake lock: 1. Depress the rear brake pedal. 2. While holding the rear brake pedal dew/n, pull up on the rear brake lock lever (1). NOTE: ‘ The near brake lock will not be applied if the rear brake is not adjusted pro- perly (page 15) To release the brake lock: 1. Depress and hold .the rear brake pedal. 2. Pull the lock lever down. CAUYION 1 ’ Before riding, make .mre that the rear brake is released fldly and due: no! drug, 26 IGNITION SWITCH LIGHT An ignition switch light is provided to make it easier to find the switch when it is dark. To use this light, when the ignitjnn switch is OFF, simply push the horn button. NOTE: * When the ignition switch is ON, push~ ing the horn button will sound the ham. (1) Ignition switch light 27 FEATURES (Not required for operation) STEERING LOCK To look the steering, turn the handlebars all the way to the left, and turn the key (1) to LOCK while pushing in. Remove the key. * Do not turn the key 10 LOCK while riding the scooter. (1) Ignition key (A) Push in (a) Turnto LOCK 28 SEAT LOCK The seat lock (1) is below til: left side of the seat. To lift the seat, insert the igni- tion key (2) and turn it clockwise to un- lock. To lock the seat, lower and push down on it until it looks, Make sure the seat is secure before riding. (I) Scallock (2) lgnmonkey HELMET HOLDER The helmet holder (3) eliminates the need for carrying your helmet after puking your scooter, This scooter has two helmet holders. 1. Insert the ignition key (2) into the seat lock (l), and turn it clockwise to un- lock, 2‘ Hang your helmet on the hook at the seat hinge. 3. Lower the seat to lock, (1) Seal lock (2) Ign onkey To remove a helmet, unlock the seat. Lift the helmet off the holder and lower the seat, making sure it is securely locked before riding. WWARNVNG * The helmet holder is designed for he!- met security while parked. Do not operate the scooter with a helmet attached to the holder, (3) Helmet holders GLOVE BOX Opening To open the glove box“), insert the igni- Lion key (2} and turn it clockwise. Closing To close the glove box, insert the ignition key, turn it clockwise and close the glove box cover, Tum the key hack to lock the glove box. Remove the key, making sure the cover is securely closed. NOTE: * Do not stow articles that weigh more than 1.5 kg (3 lbs). * Do not direct water under pressure against the glove box as water will be forced inm the glove box compam menr. 30 (l) Glove box (2) Ignition key OPERATION PRERIDE INSPECTION * If the Prewide lnrpecrion i: not per- formed, serious damage or an accident may result. Inspect your scooter every day before you start the engine. The items listed here will only take a few minutes to check and, in the long run, can save time, ex- pense, and possibly your Life 1. Oil lcvel~check the level and, if neces— sary, add oil (page 19), Check for leaks. 2. Fuel level—fill the fuel tank when necessary (page 18). Check for leaks 3. Coolant levelilf required, add collant, Check for leaks (page 16) 4. Front and rear brakes»check opera» tion and if necessary, adjust free play (page 15) S. Tires—check condition and pressure (page 20). 6t Throttle—check for smooth opening and closing in all steering positions, 7. Lights and hom~check that the head- Light, tail/stoplight, tum signals, indi- cators and horn function properly. 8. Engine stop switchecheck for proper function (page 24)‘ Correct any discrepancy before you ride, Contact your authorized Honda scooter dealer for assistance if you cannot correct the problem. 31 STARTING THE ENGINE NOTE: a: n.— This scooter has an automatic fuel valve and choka; there is no manual operation. . Place the scooter on its center stand. l Lock the rear wheel by depressing the rear brake pedal (1) and pulling the lock lever (2) up all the way. (1) Rear brake pedal 32 NOTE: ‘ The electric starter will only work when the brake pedal (1) is operated. fiwmnmc ' The rear wheel will xpin ifnor remain- ed by the brake or contact with the ground, Accidental tonlact with a spinning rear wheel could cause per- sonal injury. (2) Lock lever 3. Make sure that the engine stop switch is at RUN. 4. Turn the ignition switch (3) to ON ”' Never run the engine in a clued area. The exhaurt mnmins paiwnous car- bon monoxide gas. NOTE: * The speedometer LlC. display changes from 100 to 199 in increments of 11 (100,111,122,133,144....)bef01eit shows “0". Have it inspected and re- paired by yam authorized Honda Sco- oter Dealer if it does not show as such. (3) Ignition switch 5. With the throttle closed, push the starter button (4), Release the starter button as soon as the engine starts. NOTE: ' Do not use the electric starter for more than 5 seconds at a timer Release the starter button for approximately 10 seconds before pressing it again, (4) Staxter button 33 NOTE: * If the engine fails to start after repeat- ed attempts, turn the engine stop switch OFF, open the throttle slightly and push the starter button {or 5 seconds. ends, * If the scooter has been left standing for a long time, or when the fuel tank has just been refilled, you may have to operate the starter button for slightly longer than usual without opening the throttle. (5) Throttle 34 6. Be sure to keep the throttle (5) closed and the rear brake pedal locked while starting and warming up the engine Allow the engine to warm up before riding (See RIDING THE SCOOTER), ” The rear wheel will spin if not restrain- ed by the bmke or contact with the ground. Accidental contact with the spinning rear wheel could cause personal injury Do not leave the scooter unattended while the engine is running. * Do notattempt to “BLIP" the throttle (open and date rapidly} at Ihe scooter will mm forward suddenly. causing possible loss of control 35 BREAK-1N During the first 600 miles (1,000 km), do not operate the scooter at more than 80% of the maximum speed. Avoid full throttle operation, and do not operate for along time at one speed. During initial breakin, newly machined wrfaces will be in contact with each other and these surfaces will wear in quickly. Break-in maintenance at 600 miles (1,000 km) is designed to compensate for this initial minor wear. Timely performance of the break-in maintenance will ensure optimum service life and performance from the engine, 36 RIDING “WARNING " The exhaust pipe and muffler became very hot during operation and remain sufficiently hat to inflict bums If touched, even after shutting aff the engine. Wear clothing which will com- [.7121er cover the legs while riding and avoid any canlact with unshielded portions of the exhaust Syuem‘ * Do not wear loose clothing which may catch on control levers, faatrests, wheels and tires. Ensure that all required equipment as specified by local laws and regulation: are installed on the scooter and opera- ble before riding it on pubIl'C streetx. Modificatian of the floater, or remov- al of original equipment, may render the vehicle unsafe or illegal. a. e 1. Make sure the throttle is closed and the rear brake is locked before moving the scooter off the center stand. erannwe “ The rear wheel must be locked when moving the scooter of the center :land or last af umrml may result. 37 2‘ Once off the center stand, unlock the rear Wheel releasing the rear brake lock (page 26). NOTE: ’ Before riding, make sure that the rear brake is Messed completely and does not drag. * Do not blip the throttle (open and close it rapidly) as the scooter will move forward suddenly, taming pas- :ihle [an of wrmoL 3. To accelerate, open the throttle (1) gradually; to accelerate, close the throttle. -' The scooter is equipped with an amo- matic clutch which engages as engine med is increased. 38 (1) Thmttle High Altitude Riding When operating this scooter at high alti- tude, the air-fuel mixture becomes over- ly rich. Above 5,500 feet (2,000 m), driveability and performance may be reduced and fuel consumption increased. The carburetor can be modified to com- pensate for this high altitude richness. However, the caxburetot must be return- ed to standard factory specifications when lower altitude riding is desired. See your authorized Honda scooter dealer for high altitude adjustments, O'AUHON: * Sustained operation at altitude: below 5,000 feet (1,500 m) with high am- tude carburetor modificatian: may cause engine overheating and damage. 39 BRAKING When slowing down the scooter, coordi- nzu‘on of the throttle and front and rear brakes are most important. Bath front and rear brakes should be applied together Independent use of only the frvnt or rear brake reduces stopping performance. Extestt've [Make application may cause either wheel to lock, reducing contra! nf the scooter. * When riding in we! or rainy umdfliort: or on loose surfaces, the ability to maneuver and “up will be reduced. For your safety, exercise extreme cau- liar! when braking, accelerating, or turning. CAUTDN: * When descending a steep grade, claxe the throttle fully and intermittently apply both brakes to slow the scooter down. Avoid continuous use of the brakes, which may result in overheat- ing and Ieductt‘un of braking efficien- Apply both the “on! and tea: btakes. PARKING 1. After stopping the scooter, turn the ignition switch OFF and remove the key. 2. Use the center stand to support the scooter while parked, CAUTION: * Park the scooter on firm, IeveIground to prevent overturning. 3. Lock the steering to help prevent theft (page 28). ANTI-THE]: T TIPS 1. Always look the steering and never leave the key in the ignition Switch. This sounds simple but people do forget. .Be sure the registration information for your scooter is accurate and cur- rent. . Park your scooter in a locked garage whenever pogible. . Use an additional anti—theft device of good quality. . Put your name, address, and phone number in this Owner‘s Manual and keep it on your scooter at all times. Many times stolen scooters are iden- tified by information in the Owner‘s Manuals which are still with them NAME: ADDRESS PHONE N 41 I x a I . l i i i 42 E MAINTENANCE The U.S. Environmental Protection Agency and California Air Resources Board (CARB) require that your scooter comply with applicable exhaust emissions standards during its useful life. when operated and maintained according to the instructions pro» vided, and that scooters built after January 1, 1983 comply with applicable noise emis~ sion standards for one year or 6,000 km (3,730 miles) alter the time of sale to the ulti- mate purchaser, when operated and maintained according to the instructions provided Compliance with the terms of die Distributor‘s Warranties for Honda Scooter Emission Control System is necessary in order to keep the emissions system warranty in effect. (USA ONLY) When service is required, remember that your authorized Honda scooter dealer knows your scooter best and is fully equipped to maintain and repair it. The scheduled main- tenance and the anticipated maintenance may also be performed by a qualified service facility that normally does this kind of work; or you may perform most of the work yourself if you are mechanically qualified and have the proper tools and service data These instructions are based on the assumption that the scooter will he used exclusive- ly for its designed purpose. Sustained high speed operation or operation in unusually wet or dusty conditions will require more frequent serw‘ce than specified in the MAIN- TENANCE SCHEDULE Consult your authorized Honda scooter dealer for recom- mendations applicable to your individual needs and use. MAINTENANCE SCHEDULE Yexform me Ere-nae Inspecxion (Page 31) at each scheduled mamtenanoe period. I: Inspect and clean adjust, lubricate or leplace if necessaxy. c: Clean. R: Replace; A: Adjust. L: Luhxicate. WI-IIcI-IEVERM ODOMETER READING [NOTE (4)] COMES FREQUENCY R T x a x «x <9 @ «“63 ITEM fig 3% @fig 0%” Refer EVERY Q‘ 5‘ Q Q to ~ FUEL LINES l I l * TH ROTTLE OPERATION I I I AIR CLEANER NOTEO) R 50 m CRANKCASE BREATHER NOTEQ) C C C 52 E SPARK PLUG R R R 56 E * VALVE CLEARANCE A A A A — D Replace every a ENGINE OIL YEAR R 1 250 mi (2 000 kmL 53 f] ENGINE OIL FILTER Clean Every 54 m SCREEN 1,250 mi(2,000 km) 9‘ Replace evexy é RADIATOR COOLANT I 16,000 mi 15 a (25,000 km) a * RADIATOR CORE I E , COOLING SYSTEM 1 HOSE & CONNECTIONS ‘ CARBURETOR-IDLE SPEED I l I I —- EVAPORATIVE EM ISSION ' CONTROL SYSTEM "0““) ‘ 43 WHICHEVER ODOMETER READING [NOTE(4)] FREQUENCY Eggs 5 ~ g \ s gs ITEM v ;S* 35* L R 3“? Refer EVERY *‘c‘ w w; ‘z‘ to TRANSMISSION OIL 2 YEARs R” A E " DRIVE BELT NOTE (5) I R A E BELT CASE AIR CLEANER c c C 51 E BRAKE SHOE I I I 58 If BRAKE SYSTEM I I I 1 — < ~ BRAKE LOCK LEVER I I I I — a: t | BRAKE LIGHT SWITCH I I I — 5 =4 * STARTER LIMIT SWITCH I I I — E, ; HEADLIGHT AIM I I I — g ** CLUTCH SHOE WEAR I I I — E SIDE STAND I I I 59 H5 * SUSPENSION I I I — g * NUTS, EULTS, FASTENERS I I I I 7 z " wHEELs I I I — M STEERING HEAD BEARINGS I _ ' SHOULD BE SERVICED BY AN AUTHORIZED HONDA SCOOTER DEALER, UNLESS THE OWNER HAS PROPER TOOLS AND SERVICE DATA ANDIS MECHANICALLY QUALIFIEDI REFER To THE OFFICIAL HONDA SHOP MAN UAL. ** IN THE INTEREST OF SAFETY. WE RECOMMEND THESE ITEMS EE SERVICED ONLY BY AN AUTHORIZED HONDA SCOOTER DEALER. NOTE: (I) Service mole frequenuy when riding in dust area; (2) Service mole frequenlly when riding in min or :1 full lhtolfle. (3) CuIIiomIa type only. (4) Fe. highel odomem reading, ”yell a! the frequency inlervzl established Inn. [5) Inspecl evrry 3.000 mm; (12,800 km) after repIacemenl. MAINTENANCE RECORD Miles Performed by 0d ometcr Date 600 4,000 8,000 l2 000 ' l I Make sure that whoever performs the maintenance completes this record. All scheduled maintenance including the 600 mile (1,000 km) break-in maintenance, is considered a normal owner operating cost and will be charged for by your authorized HONDA SCOOTER DEALER. a Detailed receipts verifying the performance of required maintenance should be retain» ed. These receipts should be transferred with the scooter to the new owner if the scooter is sold, 45 § 3 a v T00]. KIT The toolkit is in the storage compan- I ment in the glove box. Some roadside ' repairs, minor adjustments and pan re- placement can be performed with the tools contained in the kit. 46 10 x 12 Spanner No. 1 Screwdriver No. 2 Screwdriver No.3 Screwdriver No. 5 Screwdriver 18.5 x 17 mm Box wrench Tool bag SERIAL NUMBERS The frame and engine serial numbers are required when registering your scooter. They may also be required by your Honda scooter dealer when ordering re- placement parts. Record the numbers here for your reference. VN. (1) VIN The VIN, Vehicle Idenh'fication Number (1), is on the Safety Certification label, which is attached to Ian front cover. _ The frame serial number (2) is stamped : on the rear of fuel rank under rhe seals tank under the seat. FRAME N0. (2) Frame serial number 47 The engine serial number (3) is stamped on the back cf the crankcase near the rear wheel. ENGINE N0. (3} Engine senlal numbex 48 COLOR LABEL The color label is attached to the fuel tank below the seat. It is helpful when ordering replacement pans. Record me color and code here for your reference. COLOR CODE f/Tlé :lfl’ §/ 7 (1) Color label MAINTENANCE PRECAUTIONS * If your scooter is overturned or involv- ed in a collision, inspcotconttol levers and cables, switches and other vital parts for damage. Do not ride the sco— oter if damage impairs safe opemtion. Have your authorized Honda scooter dealer inspect the major components including frame, suspension, and steer» ing parts for misalignment and damage that you may not be able to detect. * Stop the engine and support the sea- oter securely on a level surface before performing any maintenance. * Use new, genuine Honda scooter ports or their equivalent for maintenante and repair. Parts which are rtar ofequt'valent qual- ity may impair the safety of your scooter and the effective opemtion of the emission control systems. The Vehicle Emission Control Informa- tion Label (1) is attached below the seat. l (USA ONLY) The Vacuum Hose Routing Diagxam Label (2) is located below the seat. (CALIFORNIA ONLY) (l) Vehicle Emission Control lnfonuafion Label (2) Vacuum Hose Routing Diagam Label (California only) 49 é AIR CLEANER % The air cleaner should be serviced at regu- E larintervals (page 43). 1, Remove the rear protector. > 2‘ Remove the left rear side cover ( l) by , removing the scmws. (I) Left rear side cover 50 3. Remove the alt cleaner cover (2) by removing the screws. 4‘ Remqve the air cleaner element (3) by removing the screw and replace it with a new one. 5. Reinstall the removed parts in the revexse order of removal, (2) Air cleaner cover (3) Air clunex element BELT CASE AIR CLEANER l. u 3»: Remove the left side rear cover from the frame. .Loosen the air cleaner duct band screw, and remove the CoVet (l). . Remove element (2). . Clean the element in non-flammable or high flash point solvent and allow to dry, an Never use gasoline or low flash palm solvent: for cleaning the belt use air cleaner elemtm. A fire or explosion tould resulll [1) Cover CAUYION: ‘ Allow the element to by throughly before installation. " Do not apply oil to the elemenr;dam- age to the drive belt will occur. 5. Install the filter element and element holder. 6. Install the cover and tighten the screw, 7. lnstall the left side cover. (2) Element CRANKCASE BREATHER L Remove the drain plug (1) from the _ drain tube to empty any deposits. ' 2. Install the drain plug. I NOTE: “ Service more frequently when riding in rain or at full throttle. 52 11) Dram plug ENGINE OIL Engine Oil Recommendation USE HONDA 4-STROKE OIL OR AN EQUIVALENT. Use only high detergent, premium quality motor oil certified to meet or exceed US automobile manufacturers’ requirements for Service Classification SE or SF. Motor oils intended for Service SE or SF will show this designation on the contain- er. The use of special oil additives is un- necessary and will only increase operating expenses, CAUTION: " Engine oil is a major factor uf/ecn'ng the performance and service life of the engine, Non-detngEnt, vegetable, or Castor based racing oils, are no! recom- mended, Recommended Oil Viscosity SAE 10W~40 . Other viscosifjes shown in the chart below may be used when the average temperature in your riding area is within the indicated range. o 20 40 so 80 [00 'F 53 Engine Oil and Filter Screen 1. Remove the oil filler cap from the right crankcase cover. 2. Place an oil drain pan under the crank- case and removc the oil drain plug (1), Engine oil quality is a chief factor affew ting engine service life. Change the engine . oil when specified by the maintenance schedule. NOTE * The oil filter screen (2) and spnng(3) will come out when the drain plug is removed. ' NOTE: " Change the engine oil with the engine warm and the scooter on its center stand to assure complete and rapid draining. (1) Oil drain plug (2) Oilfiltex scleen (3) Spring 54 3. Clean the oil filter screen (2). 4. Check that Lhe oil filter screen, sealing mbber and drain plug O-ring are in good condition. 5. Install the oil filter screen, Spring and drain plug. Torque: 18-22 Nam (1372.2 kg