NSC110CS NSC110CS D NSC110CS E NSC110CS G 2 18KZLDM2 © Honda Motor Co., Ltd. 2015 FOREWORD INDEX 1 ENGINE GROUP 2 FRAME GROUP 3 PART NUMBER INDEX 4 PART NAME INDEX 5 B1 CONTENTS Instruction for use of parts catalogue Page • This parts catalogue has been created as of August 20, 2015. • Since this date, the sales practice for repair parts may have been changed or the parts may have been eliminated (listed for those not for sale). • The modified information is reflected on the latest Electronic Parts Catalogue (EPC).  Also, refer to the parts catalogue news for any change. • See the parts catalogue news for any revision that is made after August 20, 2015. • Always specify the part number when ordering a part. • Check the model, type, serial numbers, color, maker, and the size as needed before ordering a part. • Note that the illustrations (part drawings) can differ from the actual parts in shape. They are given just to help you to refer to the parts. Address No. Instruction for use of parts catalogue ......................... 1 How to refer to the part information ............................ 2 Part catalogue structure ............................................. 3 When the parts were revised...................................... 5 Abbreviations used in the parts catalogue.................. 5 Part block and serial number check ........................... 6 Models, parts catalogue codes and applicable  B B B B B B 1 2 3 5 5 6 serial numbers ........................................................... 7 B 7 B 8 hose......................................................................... 17 C 1 C 5 C10 D 1 F 1 J 1 K 1 Color chart .................................................................. 8 Fuel hose, general purpose hoses and vinyl  FLAT RATE SERVICE TIME.................................... 21 Illustrated index ........................................................ 26 ENGINE GROUP..................................................... 32 FRAME GROUP...................................................... 54 PART NO. INDEX................................................... 103 PART NAME INDEX............................................... 107 1 1 2 3 4 5 • When modifications or additions to this parts catalogue are made, a revised edition will be issued at an appropriate time, with successively progressing revision numbers on the cover. We recommend obtaining such revisions in order to keep your parts catalogue up-to-date at all times. To check whether a parts catalogue revision has been issued, please contact your Honda distributor. Initial version issue date September 01, 2012 Honda Motor Co., Ltd. 1 2015.08.20 E B 2 Reference with “Illustrated index” How to refer to the part information 1 Reference with “Part number index” Reference with “Part name index” 2 2015.08.20 E B 3 Address number Part catalogue structure • Address No. is provided (in place of the page No.) to help you refer to the part with the part No. or part name. 1 Block title Block number Service item/Flat rate time Reference number • Title number marked with the parenthesis or parentheses indicates that it continues from the previous page. Part number Description Assemblies Honda color code • Sections framed with broken lines in the exploded view drawings are available as complete assemblies. (Their individual parts can also be obtained.) Color description Note • Notes are shown with the parentheses in the part name column. Required quantity • Reqd. QTY shown in the parenthesis or parentheses indicates the optional part. • Reqd. QTY marked with “N” indicates the optional part that should be selected as needed. • Reqd. QTY indicates the number of the part used in the block. Serial number Parts catalogue code • When the parts catalogue code column is blank, it indicates that the part is applicable to all codes. 3 2015.08.20 E B 4 • Parts enclosed within a dotted line different block. 1 15 16 18 19 are covered in a 17 • A hollow arrow indicates the block No. for the parts enclosed within a dotted line . • A solid arrow indicates the block No. the part in question is connected to. 18 Replacement Identification Information for Designated Part No. 19 Location of Replacement Identification Infor- mation for Designated Part No. • If an arrow mark is indicated in 19, the part is incompatible with a different part No. • Make sure to order the part of the same manufacture, including the component part. • To make an order, indicate the part No., which includes the symbol displayed on the applicable section of the part to be replaced. 4 2015.08.20 E B 5 When the parts were revised Abbreviations used in the parts catalogue 1 Be sure to check the serial number!! RIGHT is abbreviated as “R.” “L.” stands for LEFT * “L.” or “R.” in the description of a part stands for the LEFT hand side or the RIGHT hand side. Determine the left or right as if you were in the motorcycle seat. • The following abbreviations are used in this parts catalogue. The number has been When shown at the left side, When shown at the right side, used from the initial model it is applicable to the models it is applicable to the models without revision. o f N o . 1 0 0 8 0 0 1 a n d t h e up to No.1008000. subsequent numbers. • The parts listed with "###" at the end of the parts name have limited supply period (parts not for sale). A ........... Ampere ABS ....... Anti-lock brake system A.C. ....... Alternating current A.M. ...... Attaching mark ASSY. .... Assembly C.D.I. ..... Capacitive discharge ignition COMP. ... Complete D.C. ....... Direct current EX. ........ Exhaust FR. ........ Front G ........... Gram HEX. ..... Hexagonal IN. ......... Inlet KPH ...... Kilometers per hour L. ............Left L (100L) .Link (100 Links) L.E.D. .....Light emitted diode MM .........Millimeter MPH .......Miles per hour R. ...........Right RR. .........Rear STD. .......Standard T (22T) ...Tooth (22 Teeth) TCS ........Traction control system T.M. ........Transcript mark V ............Volt W ...........Watt WL .........With labelling WOL .......Without labelling 5 2015.08.20 E B 6 Part block and serial number check 1 Engine parts Carburetor parts Frame parts E-1~ E-21 F-1~ Required serial number Engine serial number Carburetor serial number Frame serial number Check point 1 Part block 2 3 3 1 2 6 2015.08.20 E B 7 Models, parts catalogue codes and applicable serial numbers Models, parts catalogue codes and applicable serial Nos. given in this parts catalogue can be identified as follows. Parts with parts catalogue codes are exclusive for models destined for countries designated. If no area codes are listed, parts are for common use. 1 Model Parts catalogue code Type Applicable engine serial No. Applicable frame serial No. Applicable carburetor serial No. NSC110CSD MA Malaysia JF44E-2000001~2099999 PMKJF4490DB000001~DB099999 AVK2DA A JF44E-2100001~ PMKJF44D0EB100001~ JF44E-2100001~ PMKJF4490EB100001~ 2MA NSC110CSE Malaysia MA AVK2DA A 2MA NSC110CSG 3MA Malaysia AVK2DA A MA * Of carburetor/throttle body identification numbers, only the portions underlined in the example below are used for registration. AVK2DA KC 7 2015.08.20 E B 8 Color chart 1 • When ordering a colored part, refer to the chart below and use a part number consisting of the relevant basic part number to which has been added a part color code. NSC110CS (NSC110CSD) MODEL No. NSC110CSD COLOR Pearl magellanic black Pearl metalloid white Euphoria red metallic Luminous orange CODE NH-A69P NH-A96P R-339M YR-308 Basic part No. NHA69 NHA96 R339 YR308 Name of colored parts Applicable model Applicable block No. Initial applicable model Ref. No. Final applicable model 1 COVER SET, FR. 64300-KZL-730 ZD ZE ZC ZA F-12 1 2 COVER SET, L. BODY 83605-KZL-730 ZE ZB ZC ZA F-15 3 3 COVER SET, L. FR. SIDE 64450-KZL-730 ZD ZE ZC ZA F-12 4 4 COVER SET, R. BODY 83505-KZL-730 ZD ZE ZC ZA F-15 2 5 COVER SET, R. FR. SIDE 64350-KZL-730 ZD ZE ZC ZA F-12 3 6 COVER, CENTER 80151-KZL-930 ZA ZA ZA ZA F-15 1 2 7 COVER, FR. HANDLE 53205-KZL-A00 ZQ ZP ZN ZM F-9 8 COVER, FR. LOWER 64308-KZL-930 ZA ZA ZA ZA F-12 2 9 COVER, HANDLE RR. 53206-KZL-730 ZA ZA ZA ZA F-9 3 10 COVER, INNER LOWER 81141-KZL-930 ZA ZA ZA ZA F-12 8 11 COVER, INNER UPPER 81131-KZL-A00 ZA ZA ZA ZA F-12 5 12 COVER, L. FLOOR SIDE 83620-KZL-930 ZA ZA ZA ZA F-14 4 13 COVER, R. FLOOR SIDE 83520-KZL-930 ZA ZA ZA ZA F-14 3 14 COVER, UNDER 50611-KZL-C00 ZB ZB ZB ZB F-14 1 15 FENDER, FR. 61100-KZL-930 YH YM YL YK F-11 2 16 GRIP, RR. 81200-KZL-A00 ZB ZB ZB ZB F-24 11 17 HOOK, LUGGAGE 81132-GAH-000 ZW ZW ZW ZW F-12 6 18 MARK, HONDA 87130-KVY-970 ZB ZA ZB ZA F-48 9 19 PLUG, HOLE 90656-GCC-000 ZC ZC ZC ZC F-24 17 20 STEP, FLOOR 64310-KZL-A00 ZA ZA ZA ZA F-14 2 8 2015.08.20 E B 9 NSC110CS (NSC110CSD) MODEL NSC110CSD COLOR Pearl magellanic black Pearl metalloid white Euphoria red metallic Luminous orange CODE NH-A69P NH-A96P R-339M YR-308 Basic part No. NHA69 NHA96 R339 YR308 1 Applicable model Initial applicable model Applicable block No. Ref. No. 6 Final applicable model No. Name of colored parts 21 STRIPE A, L. BODY COVER 86832-KZL-730 ZD ZB ZC ZA F-48 22 STRIPE A, R. BODY COVER 86831-KZL-730 ZD ZB ZC ZA F-48 5 23 STRIPE B, L. BODY COVER 86834-KZL-730 ZD ZB ZC ZA F-48 8 24 STRIPE B, R. BODY COVER 86833-KZL-730 ZD ZB ZC ZA F-48 7 25 STRIPE, L. FR. COVER 86644-KZL-730 ZD ZB ZC ZA F-48 4 26 STRIPE, L. FR. SIDE 86642-KZL-730 ZD ZB ZC ZA F-48 2 27 STRIPE, R. FR. COVER 86643-KZL-730 ZD ZB ZC ZA F-48 3 28 STRIPE, R. FR. SIDE 86641-KZL-730 ZD ZB ZC ZA F-48 1 29 WHEEL SUB ASSY., FR. 44650-KZL-730 ZA ZA ZA ZA F-20-40 5 30 WHEEL SUB ASSY., RR. 42650-KZL-930 ZA ZA ZA ZA F-22-30 2 9 2015.08.20 E B10 NSC110CS (NSC110CSE)............2MA MODEL 1 No. NSC110CSE COLOR Pearl magellanic black CODE NH-A69P Name of colored parts Basic part No. NHA69 Applicable model Initial applicable model Applicable block No. Ref. No. 1 Final applicable model 1 COVER SET, FR. 64300-K39-M10 ZA F-12 2 COVER SET, L. BODY 83605-K39-M10 ZA F-15 3 3 COVER SET, L. FR. SIDE 64450-K39-M10 ZA F-12 4 4 COVER SET, R. BODY 83505-K39-M10 ZA F-15 2 5 COVER SET, R. FR. SIDE 64350-K39-M10 ZA F-12 3 6 COVER, CENTER 80151-KZL-930 ZA F-15 1 7 COVER, FR. HANDLE 53205-KZL-A00 ZQ F-9 2 8 COVER, FR. LOWER 64308-KZL-930 ZA F-12 2 9 COVER, HANDLE RR. 53206-KZL-730 ZA F-9 3 10 COVER, INNER LOWER 81141-KZL-930 ZA F-12 8 11 COVER, INNER UPPER 81131-KZL-A00 ZA F-12 5 12 COVER, L. FLOOR SIDE 83620-KZL-930 ZA F-14 4 13 COVER, R. FLOOR SIDE 83520-KZL-930 ZA F-14 3 14 COVER, UNDER 50611-KZL-C00 ZB F-14 1 15 FENDER, FR. 61100-KZL-930 YH F-11 2 16 GRIP, RR. 81200-KZL-A00 ZB F-24 11 17 HOOK, LUGGAGE 81132-GAH-000 ZW F-12 6 18 MARK 86835-K39-M10 ZA F-48-2 11 19 MARK, FR. 86645-K39-M10 ZA F-48-2 6 20 MARK, HONDA 86101-K39-M10 ZA F-48-2 1 10 2015.08.20 E B11 NSC110CS (NSC110CSE)............2MA MODEL No. NSC110CSE COLOR Pearl magellanic black CODE NH-A69P Name of colored parts Basic part No. NHA69 1 Applicable model Initial applicable model Applicable block No. Ref. No. Final applicable model 21 PLUG, HOLE 90656-GCC-000 ZC F-24 17 22 STEP, FLOOR 64310-KZL-A00 ZA F-14 2 23 STRIPE A, L. BODY COVER 86832-K39-M10 ZA F-48-2 8 24 STRIPE A, R. BODY COVER 86831-K39-M10 ZA F-48-2 7 25 STRIPE B, L. BODY COVER 86834-K39-M10 ZA F-48-2 10 26 STRIPE B, R. BODY COVER 86833-K39-M10 ZA F-48-2 9 27 STRIPE, L. FR. COVER 86644-K39-M10 ZA F-48-2 5 28 STRIPE, L. FR. SIDE COVER 86642-K39-M10 ZA F-48-2 3 29 STRIPE, R. FR. COVER 86643-K39-M10 ZA F-48-2 4 30 STRIPE, R. FR. SIDE COVER 86641-K39-M10 ZA F-48-2 2 31 WHEEL SUB ASSY., FR. 44650-KZL-730 ZB F-20-40 5 32 WHEEL SUB ASSY., RR. 42650-KZL-930 ZD F-22-30 2 11 2015.08.20 E B12 NSC110CS (NSC110CSE)............MA MODEL 1 No. NSC110CSE COLOR Vital blue metallic Pearl metalloid white Vivacity red Extravagant gold metallic CODE B-206M NH-A96P R-331 Y-213M B206 NHA96 R331 Y213 Name of colored parts Basic part No. Applicable model Applicable block No. Initial applicable model Ref. No. Final applicable model 1 COVER SET, FR. 64300-K39-M00 ZC ZA ZD ZB F-12 1 2 COVER SET, L. BODY 83605-K39-M00 ZC ZA ZD ZB F-15 3 3 COVER SET, L. FR. SIDE 64450-K39-M00 ZC ZA ZD ZB F-12 4 4 COVER SET, R. BODY 83505-K39-M00 ZC ZA ZD ZB F-15 2 5 COVER SET, R. FR. SIDE 64350-K39-M00 ZC ZA ZD ZB F-12 3 6 COVER, CENTER 80151-KZL-930 ZA ZA ZA ZA F-15 1 7 COVER, FR. HANDLE 53205-KZL-A00 ZT ZP ZS ZR F-9 2 8 COVER, FR. LOWER 64308-KZL-930 ZA ZA ZA ZA F-12 2 9 COVER, HANDLE RR. 53206-KZL-730 ZA ZA ZA ZA F-9 3 10 COVER, INNER LOWER 81141-KZL-930 ZA ZA ZA ZA F-12 8 11 COVER, INNER UPPER 81131-KZL-A00 ZA ZA ZA ZA F-12 5 12 COVER, L. FLOOR SIDE 83620-KZL-930 ZA ZA ZA ZA F-14 4 13 COVER, R. FLOOR SIDE 83520-KZL-930 ZA ZA ZA ZA F-14 3 14 COVER, UNDER 50611-KZL-C00 ZB ZB ZB ZB F-14 1 15 FENDER, FR. 61100-KZL-930 YJ YM A3 A2 F-11 2 16 GRIP, RR. 81200-KZL-A00 ZF ZF ZF ZF F-24 11 17 HOOK, LUGGAGE 81132-GAH-000 ZW ZW ZW ZW F-12 6 18 PLUG, HOLE 90656-GCC-000 ZC ZC ZC ZC F-24 17 19 STEP, FLOOR 64310-KZL-A00 ZA ZA ZA ZA F-14 2 20 STRIPE, FR. COVER 86643-K39-M00 ZC ZA ZD ZB F-48-1 3 21 STRIPE, L. BODY COVER 86832-K39-M00 ZC ZA ZD ZB F-48-1 5 22 STRIPE, L. FR. SIDE COVER 86642-K39-M00 ZC ZA ZD ZB F-48-1 2 23 STRIPE, R. BODY COVER 86831-K39-M00 ZC ZA ZD ZB F-48-1 4 24 STRIPE, R. FR. SIDE COVER 86641-K39-M00 ZC ZA ZD ZB F-48-1 1 25 WHEEL SUB ASSY., FR. 44650-KZL-730 ZA ZA ZA ZA F-20-40 5 26 WHEEL SUB ASSY., RR. 42650-KZL-930 ZA ZA ZA ZA F-22-30 2 12 2015.08.20 E B13 NSC110CS (NSC110CSG)............2MA MODEL No. NSC110CSG COLOR Vital blue metallic Pearl metalloid white Vivacity red Extravagant gold metallic CODE B-206M NH-A96P R-331 Y-213M B206 NHA96 R331 Y213 Name of colored parts Basic part No. 1 Applicable model Applicable block No. Initial applicable model Ref. No. Final applicable model 1 COVER SET, FR. 64300-K39-M00 ZC ZA ZD ZB F-12 1 2 COVER SET, L. BODY 83605-K39-M00 ZC ZA ZD ZB F-15 3 3 COVER SET, L. FR. SIDE 64450-K39-M00 ZC ZA ZD ZB F-12 4 4 COVER SET, R. BODY 83505-K39-M00 ZC ZA ZD ZB F-15 2 5 COVER SET, R. FR. SIDE 64350-K39-M00 ZC ZA ZD ZB F-12 3 6 COVER, CENTER 80151-KZL-930 ZA ZA ZA ZA F-15 1 7 COVER, FR. HANDLE 53205-KZL-A00 ZT ZP ZS ZR F-9 2 8 COVER, FR. LOWER 64308-KZL-930 ZA ZA ZA ZA F-12 2 9 COVER, HANDLE RR. 53206-KZL-730 ZA ZA ZA ZA F-9 3 10 COVER, INNER LOWER 81141-KZL-930 ZA ZA ZA ZA F-12 8 11 COVER, INNER UPPER 81131-KZL-A00 ZA ZA ZA ZA F-12 5 12 COVER, L. FLOOR SIDE 83620-KZL-930 ZA ZA ZA ZA F-14 4 13 COVER, R. FLOOR SIDE 83520-KZL-930 ZA ZA ZA ZA F-14 3 14 COVER, UNDER 50611-KZL-C00 ZB ZB ZB ZB F-14 1 15 FENDER, FR. 61100-KZL-930 YJ YM A3 A2 F-11 2 16 GRIP, RR. 81200-KZL-A00 ZF ZF ZF ZF F-24 11 17 HOOK, LUGGAGE 81132-GAH-000 ZW ZW ZW ZW F-12 6 18 PLUG, HOLE 90656-GCC-000 ZC ZC ZC ZC F-24 17 19 STEP, FLOOR 64310-KZL-A00 ZA ZA ZA ZA F-14 2 20 STRIPE, FR. COVER 86643-K39-M00 ZC ZA ZD ZB F-48-1 3 21 STRIPE, L. BODY COVER 86832-K39-M00 ZC ZA ZD ZB F-48-1 5 22 STRIPE, L. FR. SIDE COVER 86642-K39-M00 ZC ZA ZD ZB F-48-1 2 23 STRIPE, R. BODY COVER 86831-K39-M00 ZC ZA ZD ZB F-48-1 4 24 STRIPE, R. FR. SIDE COVER 86641-K39-M00 ZC ZA ZD ZB F-48-1 1 25 WHEEL SUB ASSY., FR. 44650-KZL-730 ZA ZA ZA ZA F-20-40 5 26 WHEEL SUB ASSY., RR. 42650-KZL-930 ZA ZA ZA ZA F-22-30 2 13 2015.08.20 E B14 NSC110CS (NSC110CSG)............3MA MODEL 1 No. NSC110CSG COLOR Pearl magellanic black CODE NH-A69P Name of colored parts Basic part No. NHA69 Applicable model Initial applicable model Applicable block No. Ref. No. 1 Final applicable model 1 COVER SET, FR. 64300-K39-M10 ZA F-12 2 COVER SET, L. BODY 83605-K39-M10 ZA F-15 3 3 COVER SET, L. FR. SIDE 64450-K39-M10 ZA F-12 4 4 COVER SET, R. BODY 83505-K39-M10 ZA F-15 2 5 COVER SET, R. FR. SIDE 64350-K39-M10 ZA F-12 3 6 COVER, CENTER 80151-KZL-930 ZA F-15 1 7 COVER, FR. HANDLE 53205-KZL-A00 ZQ F-9 2 8 COVER, FR. LOWER 64308-KZL-930 ZA F-12 2 9 COVER, HANDLE RR. 53206-KZL-730 ZA F-9 3 10 COVER, INNER LOWER 81141-KZL-930 ZA F-12 8 11 COVER, INNER UPPER 81131-KZL-A00 ZA F-12 5 12 COVER, L. FLOOR SIDE 83620-KZL-930 ZA F-14 4 13 COVER, R. FLOOR SIDE 83520-KZL-930 ZA F-14 3 14 COVER, UNDER 50611-KZL-C00 ZB F-14 1 15 FENDER, FR. 61100-KZL-930 YH F-11 2 16 GRIP, RR. 81200-KZL-A00 ZB F-24 11 17 HOOK, LUGGAGE 81132-GAH-000 ZW F-12 6 18 MARK 86835-K39-M10 ZA F-48-2 11 19 MARK, FR. 86645-K39-M10 ZA F-48-2 6 20 MARK, HONDA 86101-K39-M10 ZA F-48-2 1 14 2015.08.20 E B15 NSC110CS (NSC110CSG)............3MA MODEL No. NSC110CSG COLOR Pearl magellanic black CODE NH-A69P Name of colored parts Basic part No. NHA69 1 Applicable model Initial applicable model Applicable block No. Ref. No. Final applicable model 21 PLUG, HOLE 90656-GCC-000 ZC F-24 17 22 STEP, FLOOR 64310-KZL-A00 ZA F-14 2 23 STRIPE A, L. BODY COVER 86832-K39-M10 ZA F-48-2 8 24 STRIPE A, R. BODY COVER 86831-K39-M10 ZA F-48-2 7 25 STRIPE B, L. BODY COVER 86834-K39-M10 ZA F-48-2 10 26 STRIPE B, R. BODY COVER 86833-K39-M10 ZA F-48-2 9 27 STRIPE, L. FR. COVER 86644-K39-M10 ZA F-48-2 5 28 STRIPE, L. FR. SIDE COVER 86642-K39-M10 ZA F-48-2 3 29 STRIPE, R. FR. COVER 86643-K39-M10 ZA F-48-2 4 30 STRIPE, R. FR. SIDE COVER 86641-K39-M10 ZA F-48-2 2 31 WHEEL SUB ASSY., FR. 44650-KZL-730 ZB F-20-40 5 32 WHEEL SUB ASSY., RR. 42650-KZL-930 ZD F-22-30 2 15 2015.08.20 E B16 NSC110CS (NSC110CSG)............MA MODEL 1 No. NSC110CSG COLOR Pearl magellanic black Pearl metalloid white Euphoria red metallic CODE NH-A69P NH-A96P R-339M Basic part No. NHA69 NHA96 R339 Name of colored parts Applicable model Initial applicable model Applicable block No. Ref. No. Final applicable model 1 COVER SET, FR. 64300-K39-M20 ZC ZB ZA F-12 1 2 COVER SET, L. BODY 83605-K39-M20 ZC ZB ZA F-15 3 3 COVER SET, R. BODY 83505-K39-M20 ZC ZB ZA F-15 2 4 COVER, CENTER 80151-KZL-930 ZE ZE ZE F-15 1 5 COVER, FR. HANDLE 53205-KZL-A00 ZQ ZP ZN F-9 2 6 COVER, FR. LOWER 64308-KZL-930 ZA ZA ZA F-12 2 7 COVER, HANDLE RR. 53206-KZL-730 ZB ZB ZB F-9 3 8 COVER, INNER LOWER 81141-KZL-930 ZD ZD ZD F-12 8 5 9 COVER, INNER UPPER 81131-KZL-E00 ZD ZK ZJ F-12 10 COVER, L. FLOOR SIDE 83620-KZL-E00 ZD ZK ZJ F-14 4 11 COVER, L. FR. SIDE 64401-KZL-930 ZY YE YD F-12 16 12 COVER, R. FLOOR SIDE 83520-KZL-E00 ZD ZK ZJ F-14 3 13 COVER, R. FR. SIDE 64301-KZL-930 ZY YE YD F-12 15 14 COVER, UNDER 50611-KZL-C00 ZB ZB ZB F-14 1 15 FENDER, FR. 61100-KZL-930 YH YM YL F-11 2 16 GRIP, RR. 81200-KZL-A00 ZB ZB ZB F-24 11 17 HOOK, LUGGAGE 81132-GAH-000 ZW ZW ZW F-12 6 18 MARK 86834-K39-M20 ZA ZB ZA F-48-3 3 19 MARK, BODY COVER 86833-K39-M20 ZA ZA ZA F-48-3 2 20 MARK, HONDA 86101-K39-M20 ZA ZB ZA F-48-3 1 21 PLUG, HOLE 90656-GCC-000 ZC ZC ZC F-24 17 22 STEP, FLOOR 64310-KZL-A00 ZB ZB ZB F-14 2 23 WHEEL SUB ASSY., FR. 44650-KZL-730 ZC ZC ZC F-20-40 5 24 WHEEL SUB ASSY., RR. 42650-KZL-930 ZE ZE ZE F-22-30 2 16 2015.08.20 E C 1 Fuel hose, general purpose hoses and vinyl hose 1 • The standard part fuel hose, general purpose hose and vinyl hose may be substituted by the coiled bulk part. • When ordering the standard part fuel hose, general purpose hose and vinyl hose use the bulk part number written in the parts catalogue in brackets ( ) underneath the part name, or use the catalogue below. (The bulk part standard length is 1 m, however, those displayed in the catalogue < > are available in 3 m and 8 m lengths.) • When exchanging the hose, cut and use at the specified length as mentioned in the part name. (For the method of cutting the bulk part, and method of filling out orders etc., please refer to the service manual and the instructions issued with the bulk part.) • The list below is a catalogue of the standard part numbers and bulk part numbers. Note that those numbers are applicable to the listed replacement parts only. Fuel hoses/Tubes Fuel hoses/Tubes Bulk part Standard part No. Bulk part No. Inner diameter (mm) 95001-30xxx-2x 95001-30xxx-3x 95001-30xxx-4x 95001-30001-20M 95001-30001-30M 95001-30001-40M 95001-35001-50M <95001-35003-50M> 95001-35001-60M <95001-35003-60M> 95001-35001-60M <95001-35003-60M> 95001-35001-50M <95001-35003-50M> 95001-35001-60M <95001-35003-60M> 95001-45001-50M <95001-45003-50M> 95001-45001-60M <95001-45003-60M> <95001-45008-60M> 95001-45001-60M <95001-45003-60M> <95001-45008-60M> 95001-45001-50M <95001-45003-50M> 95001-45001-60M <95001-45003-60M> <95001-45008-60M> 95001-55001-50M <95001-55003-50M> <95001-55008-50M> 3.0 3.0 3.0 95001-35xxx-2x 95001-35xxx-3x 95001-35xxx-4x 95001-35xxx-5x 95001-35xxx-6x 95001-45xxx-2x 95001-45xxx-3x 95001-45xxx-4x 95001-45xxx-5x 95001-45xxx-6x 95001-55xxx-2x 3.5 3.5 3.5 3.5 3.5 4.5 4.5 4.5 4.5 4.5 5.5 Bulk part Length (m) 1 1 1 1 3 1 3 1 3 1 3 1 3 1 3 1 3 8 1 3 8 1 3 1 3 8 1 3 8 Standard part No. 95001-55xxx-3x 95001-55xxx-4x 95001-55xxx-5x 95001-55xxx-6x 95001-75xxx-2x 95001-75xxx-3x 95001-75xxx-4x 95001-75xxx-5x 95001-75xxx-6x 95001-80xxx-2x 95001-80xxx-3x 95001-80xxx-4x 95001-80xxx-5x 95001-80xxx-6x Bulk part No. 95001-55001-60M <95001-55003-60M> <95001-55008-60M> 95001-55001-60M <95001-55003-60M> <95001-55008-60M> 95001-55001-50M <95001-55003-50M> <95001-55008-50M> 95001-55001-60M <95001-55003-60M> <95001-55008-60M> 95001-75001-50M <95001-75003-50M> 95001-75001-60M <95001-75003-60M> <95001-75008-60M> 95001-75001-60M <95001-75003-60M> <95001-75008-60M> 95001-75001-50M <95001-75003-50M> 95001-75001-60M <95001-75003-60M> <95001-75008-60M> 95001-80001-50M 95001-80001-60M 95001-80001-60M 95001-80001-50M 95001-80001-60M Inner diameter (mm) 5.5 5.5 5.5 5.5 7.5 7.5 7.5 7.5 7.5 8.0 8.0 8.0 8.0 8.0 Length (m) 1 3 8 1 3 8 1 3 8 1 3 8 1 3 1 3 8 1 3 8 1 3 1 3 8 1 1 1 1 1 17 2015.08.20 E C 2 Vinyl tube Vinyl tube Standard part No. 1 Bulk part No. Inner Outer dia- meter dia-meter (mm) (mm) Vinyl tube Bulk part Bulk part Length (m) Standard part No. Bulk part No. Inner Outer dia- meter dia-meter (mm) (mm) Bulk part Length (m) Standard part No. Bulk part No. 95003-01001-60M 95003-01xxx-3x <95003-01003-60M> 2.9 6.8 1 3 95003-14001-10M 95003-14xxx-1x <95003-14003-10M> 6.0 9.0 1 3 95003-01001-60M 95003-01xxx-60 <95003-01003-60M> 2.9 6.8 1 3 95003-14001-10M 95003-14xxx-20 <95003-14003-10M> 6.0 9.0 1 3 95003-03001-60M 95003-03xxx-3x <95003-03003-60M> 3.0 6.0 1 3 95003-14001-60M 95003-14xxx-3x <95003-14003-60M> 6.0 9.0 1 3 95003-03001-60M 95003-03xxx-60 <95003-03003-60M> 3.0 6.0 1 3 95003-17001-10M 95003-17xxx-1x <95003-17003-10M> 7.0 9.0 1 3 95003-05001-60M 95003-05xxx-3x <95003-05003-60M> <95003-05008-60M> 3.5 6.5 1 3 8 95003-19001-10M 95003-19xxx-1x <95003-19003-10M> <95003-19008-10M> 7.0 11.0 1 3 8 6.5 1 3 8 95003-19001-10M 95003-19xxx-20 <95003-19003-10M> <95003-19008-10M> 11.0 1 3 8 7.0 1 3 8 95003-19001-60M 95003-19xxx-3x <95003-19003-60M> <95003-19008-60M> 7.0 11.0 1 3 8 95003-39001-10M 95003-39xxx-1x <95003-39003-10M> 7.0 1 3 8 95003-19001-60M 95003-19xxx-60 <95003-19003-60M> <95003-19008-60M> 95003-39001-10M 95003-39xxx-20 <95003-39003-10M> 7.0 7.0 1 3 8 95003-21001-10M 95003-21xxx-1x <95003-21003-10M> 95003-05001-60M 95003-05xxx-60 <95003-05003-60M> <95003-05008-60M> 3.5 95003-07001-10M 95003-07xxx-1x <95003-07003-10M> <95003-07008-10M> 4.0 95003-07001-10M 95003-07xxx-20 <95003-07003-10M> <95003-07008-10M> 4.0 7.0 11.0 1 3 8 9.0 1 3 9.0 1 3 12.0 1 3 Inner Outer dia- meter dia-meter (mm) (mm) Length (m) 95003-36001-10M 95003-36xxx-1x <95003-36003-10M> <95003-36008-10M> 11.0 13.0 1 3 8 95003-36001-10M 95003-36xxx-20 <95003-36003-10M> <95003-36008-10M> 11.0 13.0 1 3 8 95003-37001-60M 95003-37xxx-3x 95003-37003-60M> 11.0 15.0 1 3 95003-37001-60M 95003-37xxx-60 <95003-37003-60M> 11.0 15.0 1 3 95003-38001-10M 95003-38xxx-1x <95003-38003-10M> 12.0 13.0 1 3 95003-38001-10M 95003-38xxx-20 <95003-38003-10M> 12.0 13.0 1 3 12.0 14.0 1 3 12.0 14.0 1 3 95003-40001-10M 95003-40xxx-20 <95003-40003-10M> 12.0 16.0 1 3 95003-40001-60M 95003-40xxx-3x <95003-40003-60M> 12.0 16.0 1 3 95003-40001-60M 95003-40xxx-60 <95003-40003-60M> 12.0 16.0 1 3 95003-43001-10M 95003-43xxx-1x <95003-43003-10M> <95003-43008-10M> 13.0 15.0 1 3 8 95003-43001-10M 95003-43xxx-20 <95003-43003-10M> <95003-43008-10M> 13.0 15.0 1 3 8 95003-45001-10M 95003-45xxx-1x <95003-45003-10M> <95003-45008-10M> 14.0 18.0 1 3 8 95003-07001-60M 95003-07xxx-3x <95003-07003-60M> <95003-07008-60M> 4.0 95003-07001-60M 95003-07xxx-60 <95003-07003-60M> <95003-07008-60M> 4.0 7.0 1 3 8 95003-07001-70M 95003-07xxx-7x <95003-07003-70M> <95003-07008-70M> 4.0 7.0 1 3 8 95003-23001-10M 95003-23xxx-20 <95003-23003-10M> 8.0 12.0 1 3 95003-23001-60M 95003-23xxx-3x <95003-23003-60M> <95003-23008-60M> 8.0 12.0 1 3 8 95003-23001-60M 95003-23xxx-60 <95003-23003-60M> <95003-23008-60M> 8.0 12.0 1 3 8 95003-25001-10M <95003-25003-10M> 9.0 11.0 1 3 95003-45001-10M 95003-45xxx-20 <95003-45003-10M> <95003-45008-10M> 14.0 18.0 1 3 8 95003-25001-10M 95003-25xxx-20 <95003-25003-10M> 9.0 11.0 1 3 95003-50001-10M 95003-50xxx-1x <95003-50003-10M> 16.0 19.0 1 3 95003-25001-60M 95003-25xxx-3x <95003-25003-60M> 9.0 11.0 1 3 95003-50001-10M 95003-50xxx-20 <95003-50003-10M> 16.0 19.0 1 3 95003-25001-70M 95003-25xxx-7x <95003-25003-70M> 9.0 11.0 1 3 95003-50001-60M 95003-50xxx-3x <95003-50003-60M> 16.0 19.0 1 3 95003-27001-10M 95003-27xxx-1x <95003-27003-10M> 9.0 13.0 1 3 95003-55001-10M 95003-55xxx-1x <95003-55003-10M> 17.5 20.5 1 3 95003-27001-10M 95003-27xxx-20 <95003-27003-10M> 9.0 13.0 1 3 95003-55001-10M 95003-55xxx-20 <95003-55003-10M> 17.5 20.5 1 3 95003-27001-60M 95003-27xxx-3x <95003-27003-60M> 9.0 13.0 1 3 95003-60001-10M 95003-60xxx-1x <95003-60003-10M> 22.0 27.0 1 3 95003-27001-60M 95003-27xxx-60 <95003-27003-60M> 9.0 13.0 1 3 95003-60001-10M 95003-60xxx-20 <95003-60003-10M> 22.0 27.0 1 3 14.0 1 3 95003-60001-60M 95003-60xxx-3x <95003-60003-60M> 22.0 27.0 1 3 14.0 1 3 95003-60001-60M 95003-60xxx-60 <95003-60003-60M> 22.0 27.0 1 3 95003-08001-10M 95003-08xxx-1x <95003-08003-10M> <95003-08008-10M> 4.5 6.5 1 3 8 95003-09001-60M 95003-09xxx-3x <95003-09003-60M> 4.5 8.0 1 3 95003-09001-60M 95003-09xxx-60 <95003-09003-60M> 4.5 8.0 1 3 95003-10001-10M 95003-10xxx-1x <95003-10003-10M> 5.0 8.0 1 3 8.0 1 3 8.0 1 3 8.0 1 3 95003-10001-10M 95003-10xxx-20 <95003-10003-10M> 95003-10001-60M 95003-10xxx-3x <95003-10003-60M> 95003-10001-60M 95003-10xxx-60 <95003-10003-60M> 5.0 5.0 5.0 95003-11001-60M 95003-11xxx-3x <95003-11003-60M> <95003-11008-60M> 5.0 9.0 1 3 8 95003-11001-60M 95003-11xxx-60 <95003-11003-60M> <95003-11008-60M> 5.0 9.0 1 3 8 95003-12001-10M 95003-12xxx-1x <95003-12003-10M> <95003-12008-10M> 5.0 7.0 1 3 8 7.0 1 3 8 95003-12001-10M 95003-12xxx-20 <95003-12003-10M> <95003-12008-10M> 5.0 95003-21001-10M 95003-21xxx-20 <95003-21003-10M> 95003-23001-10M 95003-23xxx-1x <95003-23003-10M> 95003-25xxx-1x 95003-33001-10M 95003-33xxx-1x <95003-33003-10M> 95003-33001-10M 95003-33xxx-20 <95003-33003-10M> 8.0 8.0 8.0 10.0 10.0 18 2015.08.20 E C 3 General purpose hoses General purpose hoses Bulk part Bulk part Standard part No. Bulk part No. Inner diameter (mm) Length (m) 95005-11xxx-3x 95005-11xxx-5x 95005-11001-30M 95005-11001-50M 95005-12001-10M <95005-12003-10M> 95005-12001-20M 95005-12001-30M 95005-12001-50M 95005-14001-10M 95005-14001-20M <95005-14003-20M> 95005-14001-30M 95005-14001-50M 95005-17001-10M 95005-17001-20M 95005-17001-30M 95005-17001-50M 95005-30001-30M 95005-30001-50M 95005-35001-10M <95005-35003-10M> <95005-35008-10M> 95005-35001-20M 95005-35001-30M 95005-35001-10M <95005-35003-10M> <95005-35008-10M> 95005-35001-50M 95005-45001-10M <95005-45003-10M> <95005-45008-10M> 95005-45001-20M 95005-45001-30M 11.0 11.0 1 1 1 3 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 3 8 1 1 1 3 8 1 1 3 8 1 1 95005-12xxx-1x 95005-12xxx-2x 95005-12xxx-3x 95005-12xxx-5x 95005-14xxx-1x 95005-14xxx-2x 95005-14xxx-3x 95005-14xxx-5x 95005-17xxx-1x 95005-17xxx-2x 95005-17xxx-3x 95005-17xxx-5x 95005-30xxx-3x 95005-30xxx-5x 95005-35xxx-1x 95005-35xxx-2x 95005-35xxx-3x 95005-35xxx-4x 95005-35xxx-5x 95005-45xxx-1x 95005-45xxx-2x 95005-45xxx-3x 12.0 12.0 12.0 12.0 14.0 14.0 14.0 14.0 17.0 17.0 17.0 17.0 3.0 3.0 3.5 3.5 3.5 3.5 3.5 4.5 4.5 4.5 Standard part No. 95005-45xxx-4x 95005-45xxx-5x 95005-50xxx-3x 95005-50xxx-5x 95005-55xxx-1x 95005-55xxx-2x 95005-55xxx-4x 95005-65xxx-1x 95005-65xxx-2x 95005-70xxx-3x 95005-70xxx-5x 95005-75xxx-1x 95005-75xxx-2x 95005-80xxx-1x 95005-80xxx-2x 95005-80xxx-3x 95005-80xxx-5x 95005-91xxx-3x 95005-91xxx-5x 95005-92xxx-3x 95005-92xxx-5x Bulk part No. 95005-45001-10M <95005-45003-10M> <95005-45008-10M> 95005-45001-50M 95005-50001-30M <95005-50003-30M> 95005-50001-50M 95005-55001-10M <95005-55003-10M> <95005-55008-10M> 95005-55001-20M <95005-55003-20M> 95005-55001-10M <95005-55003-10M> <95005-55008-10M> 95005-65001-10M <95005-65003-10M> 95005-65001-20M 95005-70001-30M <95005-70003-30M> 95005-70001-50M 95005-75001-10M <95005-75003-10M> 95005-75001-20M 95005-80001-10M <95005-80003-10M> 95005-80001-20M 95005-80001-30M 95005-80001-50M 95005-91001-30M 95005-91001-50M 95005-92001-30M 95005-92001-50M Inner diameter (mm) 4.5 4.5 5.0 5.0 5.3 5.3 5.3 6.5 6.5 7.0 7.0 7.3 7.3 8.0 8.0 8.0 8.0 12.0 12.0 12.0 12.0 1 Length (m) 1 3 8 1 1 3 1 1 3 8 1 3 1 3 8 1 3 1 1 3 1 1 3 1 1 3 1 1 1 1 1 1 1 NOTE: X is displayed to represent the omitted numerals and letters of the roman alphabet. CAUTION: It is DANGEROUS to confuse the fuel hose with the general purpose hose or vinyl hose. Never use a general purpose hose or vinyl hose in place of a fuel hose or vice versa. Always use the correct bulk part in the parts catalogue, according to the service manual or the instructions issued with the bulk part. 19 2015.08.20 E C 4 • Bulk part number of fuel hose, general purpose hose and vinyl hose. (Example) 1 95001-75001-50M Bulk part number: Refers to the bulk part. Marking code (hose type): (fuel hose and general purpose hose) Change code (for added hose): (Vinyl hose) • Indicates number mark or change sequence, however, the code for the bulk part must be strictly 0 (zero). Types of code: • Fuel hose 2: Red outside braid (3 mm inside dia. only) 5: Black inside braid 3: Red (3 mm inside dia. only) 4: Ash gray with red stripe (3 mm inside dia. only) 6: Black • Vinyl hose 1: Clear 2: Black 3: Light red 6: Light red 7: Pale black • General hose 1: Ash gray 2: Ash gray 3: Black 5: Black Lengths: 001: 1 m (standard) 003: 3 m 008: 8 m I.D code: (fuel hose and general purpose hose) 30: 3.0 mm 11: 11 mm 35: 3.5 mm 91: 12 mm (outside dia. 15) mm 45: 4.5 mm 92: 12 mm (outside dia. 16) mm 50: 5.0 mm 12: 12 mm (outside dia. 17) mm 55: 5.3 mm, 5.5 mm 14: 14 mm 65: 6.5 mm 17: 17 mm 70: 7.0 mm 75: 7.3 mm, 7.5 mm 80: 8.0 mm ID./OD. code: (vinyl hose) 01: ID. 2.9, OD. 6.8 mm 03: ID. 3.0, OD. 6.0 mm 05: ID. 3.5, OD. 6.5 mm 07: ID. 4.0, OD. 7.0 mm 08: ID. 4.5, OD. 6.5 mm 09: ID. 4.5, OD. 8.0 mm 12: ID. 5.0, OD. 7.0 mm 10: ID. 5.0, OD. 8.0 mm 11: ID. 5.0, OD. 9.0 mm 14: ID. 6.0, 17: ID. 7.0, 19: ID. 7.0, 21: ID. 8.0, 23: ID. 8.0, 25: ID. 9.0, 27: ID. 9.0, 33: ID. 10.0, 36: ID. 11.0, OD. 9.0 mm OD. 9.0 mm OD. 11.0 mm OD. 9.0 mm OD. 12.0 mm OD. 11.0 mm OD. 13.0 mm OD. 14.0 mm OD. 13.0 mm Hose type: 1: Fuel hose 3: Vinyl hose 5: General hose 20 2015.08.20 E 37: ID. 11.0, 38: ID. 12.0, 39: ID. 12.0, 40: ID. 12.0, 43: ID. 13.0, 45: ID. 14.0, 50: ID. 16.0, 55: ID. 17.5, 60: ID. 22.0, OD. 15.0 mm OD. 13.0 mm OD. 14.0 mm OD. 16.0 mm OD. 15.0 mm OD. 18.0 mm OD. 19.0 mm OD. 20.5 mm OD. 27.0 mm C 5 Editorial style FLAT RATE SERVICE TIME Flat rate service time (FRT) means the standard time required to service a MC, which is listed in this manual to help the dealers control the actual working process and calculate the service charge by using it as a guide. The service items shown in the text are listed with the exchange work time for the repair sales parts as the subject. Other representative service items not using repair parts (removal/ installation, adjustment, inspection/measuring, and other work) are listed collectively in the list in the preface, classified according to the work. FRT setting system FRT setting standard Net service time Removal, Disassembly/reassembly, Installation Inspection, Measurement, Adjustment, Confirmation Diagnosis/troubleshooting (Electric system) 1 • Decimal system (in unit of 0.1) is adopted to set FRT as it is convenient to calculate the wage. Example: (0.1) 6 minutes, (0.2) 12 minutes [Labor cost per hour] x [FRT] = [Wage] • FRT is set with a hand tool. • Service items and FRT can be subject to change depending on development of tools and service equipment and improvement in service procedure. Completion inspection Float time Preparation (Process check, Confirmation arrangement for necessary tools) Related work (Transfer of vehicles) * Float time is set by multiplying the net service time by a given coefficient. 21 2015.08.20 E C 6 1 Work procedure Service item whose FRT is not presented • As the work procedure is set with the work time according to the method in the separate Service Manual, refer to this Manual as required. • Accessories and service parts that are not listed to use in this manual. • Work methods permitting servicing in the shortest time still permitting assurance of safe work and product warranty are used for the setting of service items not listed in the Service Manual. • Work basically is to be performed by one person, and when two or more people are required, setting is done as the total time for the number of people. • Locations with little aging deterioration or breakage during normal use. • Service work that can be finished by one touch. • Service work that is seldom done (i.e. extremely small causes of trouble and service frequency). * When FRT is not presented, please calculate wages based on appropriate actual work time • The set value for the technological level of the workers uses a person with three years of experience in the repair of Honda vehicles as the standard. Operation not included of FRT • Special tools and service equipment used to set FRT are those specified or recommended in Service Manual. • Oil and coolant water draining, Waiting time for warming up operation and etc.. • Additional operation that involves removal/installation of standard exterior equipment. • Indirect time spent for service by visiting the customer, trade-in, and delivery of a MC. • Indirect time required for ordering and delivery of parts. • Cost for grease, adhesive agent, etc. used for service work. 22 2015.08.20 E C 7 Explanation of FRT by using an example (The example may differ from the actual presented items) Ref. No. L.O.N. (Relative ref. Number) Description F.R.T. (1, 3, 4, 7) 2 111118 CAMSHAFT • • • • • • • • • • • • • • 4.5 • Includes: Valve clearance adjustment 111118A Replace rocker arm add • • • • • • • • • • • • • • • • • • • • • • • • • 1.0 Reference No. of the illustration of part that shows location of the replacement work. FRT is an abbreviation of Flat Rate Time indicating the standard service time required for the replacement. Indicating work contents that are included in the service item. 1 Indicating a reference No. whose operation and time are the same as FRT4.5 for the camshaft.  (The application range is limited to the service items without an LON setting within a same block.) How to refer to the service item by using the sample (camshaft replacement) Open to the page of the block where the camshaft's spare part illustration is shown. Look for the camshaft illustration, and refer to the service item and FRT that agree with the reference No. LON is an abbreviation of Labor Operation Number, and it is a classification of the service items by the work unit code.  The same operation code is used regardless of the models.  Standard operation is indicated with 6 digits code, and additional operation is indicated with 7 digits code. Indicating the camshaft replacement and FRT4.5. Indicating FRT1.0 that will be added when additional operation (replace rocker arm) is done in association with camshaft replacement. 23 2015.08.20 E C 8 Indication mark for the listing of service items that continues to the following page Ref. 1 L.O.N. No. 2 111118 1 (Relative ref. Number) • • Code • • • 1 Engine 2 Transmission 3 Fuel & Exhaust 4 Frame & Body 5 Steering/Suspension 6 Electrical 7 Wheels/Brakes 8 Controls/instrument 9 - 0 - Indication of the block with no setting of FRT L.O.N. (Relative ref. Number) F.R.T. Description NO INFORMATION • • • • • • • • • • • • • • • • • • • • LON code system 1 11 1 18 A a b c d e A c • Mark indicated at the last line. No. 18 a) Category codes and classification CAMSHAFT • • • • • • • • • • • • • • • 4.5 + Ref. 1 a F.R.T. Description 11 Category c) Operation codes and classification Code Operation category 1 Replace, Removal/Installation, Change a) Category code..................... Engine 2 Overhaul b) Location/function code ........ Engine upper 3 Adjust, Balance c) Operation code.................... Replace 4 (Paint-related work: Top-coat) d) Operation sequence number (Unit code can be shown with alphabet) ......................... camshaft (No regular rule of code) 5 Test, Inspect/diagnose, Measurement, Check 6 (Overhaul-related work: Rebore) 7 (Overhaul-related work: Reseal) 8 (Resurface) 9 (Paint-related work: Refinish) 0 Repair, Cleaning, Air bleeding e) Additional code ................... replace rocker arm (No regular rule of code) 24 2015.08.20 E C 9 Major service items without using spare parts Removal/Installation, Adjustment, Inspection/Measurement, Overhaul, Other work E: Engine, F: Frame 1 * OPERATIONS OTHER THAN REPLACING PARTS • Removal/installation Set for the configuration with the parts removed from the vehicle. LON 1101E5 E 3111D6 1101E6 DESCRIPTION TILTING ENGINE ASSEMBLY- REMOVAL/INSTALLATION INCLUDES: All necessary adjustment CARBURETOR ASSEMBLY- REMOVAL/INSTALLATION CRANKCASE SEPARATION INCLUDES: Engine removal and installation FRT 1.7 E F DESCRIPTION E 0.4 3.7 • Adjustment LON • Inspection/Measurement FRT 3113A0 CARBURETOR IDLE-ADJUSTMENT 0.1 6143A1 SPARK PLUG-ADJUSTMENT/CLEANING 0.2 1113A0 VALVE CLEARANCE-ADJUSTMENT NOTE: For 1 vehicle 0.4 6163A0 HEADLIGHT-AIMING 0.1 7113A1 REAR BRAKE-ADJUSTMENT EXCLUDES: Rear brake shoe adjustment 0.1 3113A3 THROTTLE OPERATION-ADJUSTMENT 0.3 F LON DESCRIPTION FRT 1115A0 COMPRESSION PRESSURE-MEASUREMENT 0.2 3115A0 CARBURETOR FLOAT LEVEL- MEASUREMENT 1.0 6145A0 IGNITION TIMING-INSPECTION 0.2 6105A0 BATTERY-CHECKING OF ELECTROLYTE  LEVEL & CHARGE 0.2 • Overhaul Work condition: The required Measurements, inspections, adjustments, and cleaning/washing of each part are performed, including the main body removal/installation work and the replacement of defective parts. LON E 311200 DESCRIPTION CARBURETOR-OVERHAUL INCLUDES: All necessary adjustment FRT 1.3 • Other work LON DESCRIPTION FRT E 1130A1 OIL FILTER SCREEN-CLEANING 0.2 F 7110A0 FRONT BRAKE-AIR BLEEDING 0.4 25 2015.08.20 E ENGINE GROUP E-1 D 1 E-2 C10 D 2 E-3 CYLINDER HEAD COVER SHROUD/FAN COVER D 3 CYLINDER HEAD 2 E-4 D 5 E-5 CAMSHAFT/VALVE E-8 D 9 GENERATOR D 7 E-6 CAM CHAIN/TENSIONER E-11 D10 OIL PUMP E-12 D11 STARTING MOTOR 26 2015.08.20 D 8 CYLINDER E C11 ENGINE GROUP E-13 D12 E-16 LEFT CRANKCASE COVER D13 E-17 DRIVE FACE D14 DRIVEN FACE 2 E-17-10 D16 E-19-10 TRANSMISSION E-20 RIGHT CRANKCASE E 4 CRANKSHAFT/PISTON E 2 E-21 E-19-20 E 3 LEFT CRANKCASE E 5 CARBURETOR 27 2015.08.20 E FRAME GROUP F-1 F 1 F-1-1 F 2 F-2 HEADLIGHT(NSC110CSG) HEADLIGHT(NSC110CSD/E) F-3 C12 F 4 F-4 MIRROR F 3 SPEEDOMETER F 5 F-5 HANDLE LEVER/SWITCH/CABLE F 6 FRONT BRAKE MASTER CYLINDER 3 F-9 F 7 HANDLE PIPE/HANDLE COVER F-10 F 9 STEERING STEM F10 FRONT FENDER 28 2015.08.20 F-11 E C13 FRAME GROUP F-12 F11 F-14 FRONT COVER/INNER COVER F-15 F13 F-14-10 FLOOR STEP F15 F-17 BODY COVER F14 PILLION STEP G 1 F-18 FRONT FORK G 4 FRONT BRAKE CALIPER 3 F-20-40 G 5 FRONT WHEEL F-22-30 G 7 REAR WHEEL F-24 G 8 SEAT/LUGGAGE BOX 29 2015.08.20 E C14 FRAME GROUP F-26 G10 F-28 FUEL TANK F-30 G11 F-28-10 AIR CLEANER G14 F-35 EXHAUST MUFFLER G13 AIR SUCTION VALVE G15 F-36 STAND/KICK STARTER ARM G16 REAR CUSHION 3 F-37-10 H 1 FRONT WINKER F-38-10 H 2 REAR COMBINATION LIGHT 30 2015.08.20 E F-39 H 4 REAR FENDER C15 FRAME GROUP F-40 H 5 F-41 BATTERY F-46 H 6 F-42 WIRE HARNESS H 9 F-47 TOOLS H 8 FRAME BODY H10 F-48 CAUTION LABEL H11 MARK/STRIPE(1) 3 F-48-1 H13 MARK/STRIPE(2) F-48-2 H15 MARK/STRIPE(3) F-48-3 I 1 MARK/STRIPE(4) 31 2015.08.20 E E-1 D 1 SHROUD/FAN COVER (Relative ref. Number) Ref. L.O.N. Description No. 1 1151E0 COVER, FAN ••••••••••••••••••• 2 1111U9 SHROUD, ENGINE :UPPER •••••••• 4 1111V0 SHROUD, ENGINE :LOWER •••••••• 1111Y1 SHROUD, ENGINE :BOTH ••••••••• 2 Reqd. QTY Ref. No. Part No. 1 2 3 4 5 19610-KVY-900 19621-KZL-A00 19625-KVY-900 19631-KVY-900 19639-GBC-000 COVER COMP., FAN •••••••••••• SHROUD, IN. ••••••••••••••••• SEAL, SHROUD •••••••••••••••• SHROUD, EX. ••••••••••••••••• RUBBER, MOUNTING •••••••••••• 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 7 8 9 33715-GB0-900 93404-06020-00 93903-25380 96001-06025-00 COLLAR, TAILLIGHT SETTING ••• BOLT-WASHER, 6X20 ••••••••••• SCREW, TAPPING, 5X16 •••••••• BOLT, FLANGE, 6X25 •••••••••• 1 1 5 2 1 1 5 2 1 1 5 2 Description D NSC110CS E G Serial No. Parts catalogue code 32 2015.08.20 E F.R.T. 0.1 0.5 1.1 1.1 E-2 D 2 CYLINDER HEAD COVER (Relative ref. Number) Ref. L.O.N. Description No. 1 1111C4 COVER, CYLINDER HEAD ••••••••• 2 1111D2 GASKET, CYLINDER HEAD COVER •• F.R.T. 0.2 0.2 2 Reqd. QTY Ref. No. Part No. 1 2 3 4 12310-KVY-901 12391-KZL-A00 90017-GCC-000 90543-MV9-670 Description D COVER COMP., CYLINDER HEAD •• GASKET, HEAD COVER •••••••••• BOLT, HEAD COVER •••••••••••• RUBBER, MOUNTING •••••••••••• 1 1 2 2 NSC110CS E G 1 1 2 2 Serial No. Parts catalogue code 1 1 2 2 33 2015.08.20 E E-3 D 3 CYLINDER HEAD (Relative ref. Number) Ref. L.O.N. Description No. 1 111106 HEAD, CYLINDER ••••••••••••••• .INCLUDES: Engine removal and installation .INCLUDES: Valve adjust and reface 2 1111L9 GUIDE, INTAKE VALVE(ONE) ••••• .INCLUDES: Engine removal and installation .INCLUDES: Reaming .INCLUDES: Valve adjust and reface 1111M0 GUIDE, EXHAUST VALVE(ONE) •••• .INCLUDES: Engine removal and installation .INCLUDES: Reaming .INCLUDES: Valve adjust and reface 1111M9 GUIDE, VALVE :FOR 1 VEHICLE •• .INCLUDES: Engine removal and installation .INCLUDES: Reaming .INCLUDES: Valve adjust and reface + 4 111115 GASKET, CYLINDER HEAD •••••••• 2 Reqd. QTY Ref. No. Part No. 1 2 3 4 12200-KVY-900 12204-KVY-305 12206-KPL-900 12251-KVY-901 D 12252-KYT-305 5 16201-KVY-901 6 7 8 9 10 34 Description HEAD COMP., CYLINDER •••••••• GUIDE, VALVE(O.S.) •••••••••• CLIP, VALVE GUIDE ••••••••••• GASKET, CYLINDER HEAD  (STD/0.25/0.50) GASKET, CYLINDER HEAD  (OS 0.75/1.00) GASKET, CARBURETOR INSULATOR NSC110CS E G 1 2 2 1 2 2 1 2 2 1 1 1 Parts catalogue code (1) (1) (1) 1 1 1 16222-MV4-300 17110-KVY-900 17112-KZL-A00 17256-KZL-A00 17257-KVB-900 NUT, SQUARE, 5MM •••••••••••• PIPE, INLET ••••••••••••••••• INSULATOR, CARBURETOR ••••••• BAND A, INSULATOR ••••••••••• COLLAR •••••••••••••••••••••• 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 11 17258-KVY-900 12 31916-KRM-841 31926-KRM-841 31926-KYT-901 31928-MFF-D01 13 90001-KVY-900 14 90201-GCC-000 15 90401-KVY-900 BAND B, INSULATOR ••••••••••• PLUG, SPARK(CPR8EA-9)(NGK) •• PLUG, SPARK(CPR9EA-9)(NGK) •• PLUG, SPARK(U27EPR9)(DENSO) • PLUG, SPARK(U24EPR9)(DENSO) • BOLT, FLANGE, 6X10 •••••••••• NUT, HEX., 7MM •••••••••••••• PLATE, PLUNGER •••••••••••••• 1 1 (1) (1) 1 1 4 2 1 1 (1) (1) 1 1 4 2 1 1 (1) (1) 1 1 4 2 16 17 18 19 20 21 DOWEL PIN, SPECIAL, 8X14 •••• BOLT, STUD, 6X12 •••••••••••• BOLT, STUD, 6X28 •••••••••••• SCREW, PAN, 5X25 •••••••••••• NUT, FLANGE, 6MM •••••••••••• BOLT, FLANGE, 6X100 ••••••••• 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 90701-KFM-900 92900-06012-0B 92900-06028-0B 93500-05025-0H 94050-06000 95701-06100-00 Serial No. 2015.08.20 E F.R.T. 3.5 3.2 3.2 3.5 2.3 E-3 D 4 CYLINDER HEAD (Relative ref. Number) Ref. L.O.N. Description No. .INCLUDES: Engine removal and installation 7 111107 MANIFOLD, INTAKE ••••••••••••• 8 311131 INSULATOR, THROTTLE BODY/ CARBURETOR •••••••••••••••••• 12 614130 PLUG, SPARK •••••••••••••••••• F.R.T. + 4 0.4 0.4 0.2 2 35 2015.08.20 E E-4 D 5 CAMSHAFT/VALVE (Relative ref. Number) Ref. L.O.N. Description No. 2 111118 CAMSHAFT ••••••••••••••••••••• .INCLUDES: Engine removal and installation .INCLUDES: Valve adjustment 5 1111Q4 SPROCKET, CAM •••••••••••••••• 6 (8) 1111K8 ARM, INTAKE VALVE ROCKER(ONE) .INCLUDES: Engine removal and installation .INCLUDES: Valve adjustment 7 (8) 1111K9 ARM, EXHAUST VALVE ROCKER(ONE) .INCLUDES: Engine removal and installation .INCLUDES: Valve adjustment 1111L8 ARM, VALVE ROCKER :FOR 1 VEHICLE •••••••••••••• .INCLUDES: Engine removal and installation .INCLUDES: Valve adjustment 9 1111N0 VALVE, INTAKE(ONE) ••••••••••• .INCLUDES: Engine removal and installation .INCLUDES: Refacing +10 1111N1 VALVE, EXHAUST(ONE) •••••••••• 2 Ref. No. Reqd. QTY Part No. Description D 1 12209-GB4-681 2 14100-KVY-900 14100-KZL-A00 3 14125-KVY-900 4 14126-KPH-900 5 14321-KVY-900 SEAL, VALVE STEM(NOK) ••••••• CAMSHAFT COMP. •••••••••••••• •••••••••••••••••••••••••••• PLUNGER, CAM SETTING •••••••• SPRING, PLUNGER ••••••••••••• SPROCKET, CAM(34T) •••••••••• 6 14430-KVY-901 7 14440-KVY-901 8 14461-KVB-900 9 14711-KVY-900 10 14721-KVY-900 ARM COMP., ARM COMP., SHAFT, EX. (IN./EX.) VALVE, IN. VALVE, EX. 11 12 13 14 15 14751-KWP-900 14771-GB4-680 14775-KVY-900 14781-MA6-000 90012-333-000 SPRING, VALVE ••••••••••••••• RETAINER, VALVE SPRING •••••• SEAT, VALVE SPRING •••••••••• COTTER, VALVE ••••••••••••••• SCREW, TAPPET ADJUSTING ••••• 16 90083-GB6-911 17 90206-001-000 BOLT, KNOCK, 5MM •••••••••••• NUT, TAPPET ADJUSTING ••••••• NSC110CS E G 2 1 1 1 1 1 2 1 1 1 1 1 2 1 1 1 1 1 IN. VALVE ROCKER • 1 EX. VALVE ROCKER • 1 ROCKER ARM •••••••  2 •••••••••••••••••• 1 •••••••••••••••••• 1 1 1 1 1 2 1 1 2 1 1 2 2 2 4 2 2 2 2 4 2 2 2 2 4 2 2 2 2 2 2 2 Serial No. Parts catalogue code 36 2015.08.20 E F.R.T. 2.5 0.5 2.5 2.5 2.5 2.8 2.8 E-4 D 6 CAMSHAFT/VALVE (Relative ref. Number) Ref. L.O.N. Description No. +10 1111P0 11 1111P2 1111P3 1111Q2 .INCLUDES: Engine removal and installation .INCLUDES: Refacing VALVE :FOR 1 VEHICLE ••••••••• .INCLUDES: Engine removal and installation .INCLUDES: Refacing (1,12,13,14) INTAKE VALVE SPRING AND/OR STEM SEAL(ONE) •••••••••••••• .INCLUDES: Engine removal and installation EXHAUST VALVE SPRING AND/OR STEM SEAL(ONE) •••••••••••••• .INCLUDES: Engine removal and installation VALVE SPRING AND/OR STEM SEAL :FOR 1 VEHICLE •••••••••••••• .INCLUDES: Engine removal and installation F.R.T. 3.0 2.6 2.6 2 2.7 37 2015.08.20 E E-5 D 7 CAM CHAIN/TENSIONER (Relative ref. Number) Ref. L.O.N. Description No. 1 110140 CHAIN, CAM ••••••••••••••••••• .INCLUDES: Engine removal and installation 2 111130 TENSIONER, CAM CHAIN ••••••••• 3 (5) 111133 LIFTER, TENSIONER •••••••••••• 6 111139 GUIDE, CAM CHAIN ••••••••••••• .INCLUDES: Engine removal and installation 2 Ref. No. Reqd. QTY Part No. D 1 14401-KVB-901 2 14510-KVB-900 3 14520-GFC-771 14520-KVY-901 14520-K25-901 4 14531-KVY-900 5 14560-KCW-851 6 7 8 9 10 Description 14611-KVB-900 90005-KY7-000 91301-GR0-004 91306-MG3-000 95701-06022-00 NSC110CS E G CHAIN, CAM(90L)(DAIDO) •••••• TENSIONER, CAM CHAIN •••••••• LIFTER ASSY., TENSIONER ••••• LIFTER ASSY., TENSIONER  (NIPPON HATSUJO) •••••••••••••••••••••••••••• PIVOT, CAM CHAIN TENSIONER •• GASKET, TENSIONER LIFTER •••• 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 GUIDE, CAM CHAIN •••••••••••• SCREW, PAN, 6X6 ••••••••••••• O-RING, 15.2X1.5 •••••••••••• O-RING, 1.5X9.5 ••••••••••••• BOLT, FLANGE, 6X22 •••••••••• 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 Serial No. Parts catalogue code 38 2015.08.20 E F.R.T. 4.1 1.0 0.6 2.3 E-6 D 8 CYLINDER (Relative ref. Number) Ref. L.O.N. Description No. 1 1111A5 CYLINDER ••••••••••••••••••••• .INCLUDES: Engine removal and installation 2 111102 GASKET, CYLINDER ••••••••••••• .INCLUDES: Engine removal and installation F.R.T. 2.7 2.6 2 Ref. No. Reqd. QTY Part No. 1 12100-KVY-900 2 12191-KVY-901 3 90701-KFM-900 Description D CYLINDER COMP. •••••••••••••• GASKET, CYLINDER •••••••••••• DOWEL PIN, SPECIAL, 8X14 •••• 1 1 2 NSC110CS E G 1 1 2 Serial No. Parts catalogue code 1 1 2 39 2015.08.20 E E-8 D 9 GENERATOR (Relative ref. Number) Ref. L.O.N. Description No. 1 1151A6 FAN, COOLING ••••••••••••••••• 2 613105 ROTOR OR FLYWHEEL •••••••••••• 3 6131A3 STATOR ••••••••••••••••••••••• 2 Ref. No. Reqd. QTY Part No. Description D 1 19510-KVY-900 2 31110-KZL-A01 31110-KZL-A02 3 31120-KZL-A01 31120-KZL-A02 4 32907-KVY-900 5 32976-KZL-A00 NSC110CS E G FAN COMP., COOLING •••••••••• FLYWHEEL COMP.(MITSUBA) ••••• FLYWHEEL COMP.(DENSO) ••••••• STATOR COMP.(MITSUBA) ••••••• STATOR COMP.(DENSO) ••••••••• CLIP, A.C. GENERATOR CORD ••• PLATE, A.C. GENERATOR CORD •• 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 BOLT, FLANGE, 5X14 •••••••••• WASHER, 10MM •••••••••••••••• NUT, FLANGE, 10MM ••••••••••• BOLT, FLANGE, 6X16 •••••••••• BOLT, FLANGE, 6X16 •••••••••• 2 1 1 3 1 2 1 1 3 1 2 1 1 3 1 11 96001-06020-00 BOLT, FLANGE, 6X20 •••••••••• 2 2 2 6 7 8 9 10 90002-KGH-900 90410-HC4-000 94050-10000 95701-06016-00 96001-06016-00 Serial No. Parts catalogue code 40 2015.08.20 E F.R.T. 0.2 0.4 1.4 E-11 D10 OIL PUMP (Relative ref. Number) Ref. L.O.N. Description No. (4,5) 113105 PUMP ASSY., OIL •••••••••••••• 2 1131C4 GEAR, OIL PUMP DRIVEN •••••••• F.R.T. 1 1.5 1.3 2 Reqd. QTY Ref. No. Part No. 1 2 3 4 5 15100-KVB-900 15133-KVY-900 15135-KVY-900 15331-KVB-900 15332-KVB-900 PUMP ASSY., OIL ••••••••••••• GEAR, OIL PUMP DRIVEN(39T) •• SHAFT COMP., OIL PUMP ••••••• ROTOR, OIL PUMP INNER ••••••• ROTOR, OIL PUMP OUTER ••••••• 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 7 8 9 90002-GFC-900 90702-KFM-900 93901-34120 96220-30168 BOLT, HEX., 6X30 •••••••••••• DOWEL PIN, 8X12 ••••••••••••• SCREW, TAPPING, 4X8 ••••••••• ROLLER, 3X16.8 •••••••••••••• 2 2 1 1 2 2 1 1 2 2 1 1 Description D NSC110CS E G Serial No. Parts catalogue code 41 2015.08.20 E E-12 D11 STARTING MOTOR (Relative ref. Number) Ref. L.O.N. Description No. 2 6121A6 PINION, STARTER •••••••••••••• 3 612145 HOLDER, STARTER DRIVE GEAR ••• 6 (9) 612105 MOTOR, STARTING •••••••••••••• 7 (4,5) 6121B6 BRACKET, STARTING MOTOR FRONT 8 6111A5 SUB HARNESS, STARTER ••••••••• 2 Reqd. QTY Ref. No. Part No. 1 2 3 4 5 11205-GW3-931 28120-KVB-901 28150-KVB-900 31204-KG8-004 31206-GW3-004 BUSH, 8X12X6 •••••••••••••••• PINION ASSY., STARTER(14/40T) HOLDER COMP., STARTER PINION SPRING, CARBON BRUSH •••••••• PACKING ••••••••••••••••••••• 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 6 7 8 9 10 31210-KVY-961 31213-KEE-630 32410-KZL-A01 91309-KEE-630 93892-04006-08 MOTOR UNIT, STARTER(MITSUBA) BRACKET COMP., FR. •••••••••• SUB CORD, STARTER MOTOR ••••• O-RING •••••••••••••••••••••• SCREW-WASHER, 4X6 ••••••••••• 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 11 93892-05016-08 SCREW-WASHER, 5X16 •••••••••• 12 96001-06035-00 BOLT, FLANGE, 6X35 •••••••••• 3 2 3 2 3 2 Description D NSC110CS E G Serial No. Parts catalogue code 42 2015.08.20 E F.R.T. 0.3 0.2 0.6 0.8 1.1 E-13 D12 LEFT CRANKCASE COVER (Relative ref. Number) Ref. L.O.N. Description No. 2 1101A6 COVER, CRANKCASE :LEFT ••••••• 6 1101A3 GASKET, CRANKCASE COVER :LEFT 10 2101F0 BEARING, DRIVESHAFT :LEFT •••• 2101J1 BEARING, DRIVESHAFT :BOTH •••• 11 112105 OIL SEAL, KICK STARTER SPINDLE F.R.T. 0.5 0.2 0.4 1.2 0.2 2 Ref. No. Reqd. QTY Part No. D 1 11230-KVB-900 2 11340-KYT-940 11340-KVY-900 3 11342-KVY-900 4 11343-KVG-900 5 11344-GW3-980 6 7 8 9 10 Description 11395-KVY-901 16236-KVG-900 90601-KZL-930 90702-KFM-900 91005-KVB-N50 91005-KVB-S50 11 91211-PE9-003 91212-K44-V01 12 93903-34120 13 95002-80000 14 96001-06035-00 15 96001-06085-00 NSC110CS E G COVER, VENT HOLE •••••••••••• COVER COMP., L. SIDE •••••••• COVER COMP., L. ••••••••••••• PLATE, L. COVER ••••••••••••• TUBE, DRAIN ••••••••••••••••• RUBBER, STARTER PINION HOLDER 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 GASKET, L. COVER •••••••••••• CLAMPER, DRAIN TUBE ••••••••• CIRCLIP, INTERNAL, 32MM ••••• DOWEL PIN, 8X12 ••••••••••••• BEARING COMP.(6002UU)(SKF) •• BEARING COMP.(6002UU)(NSK) •• 1 1 1 2 1 1 1 1 1 2 1 1 1 1 1 2 1 - OIL SEAL, 16X26X6(ARAI) ••••• OIL SEAL, 16X26X6 ••••••••••• SCREW, TAPPING, 4X8 ••••••••• CLIP, TUBE(C12) ••••••••••••• BOLT, FLANGE, 6X35 •••••••••• BOLT, FLANGE, 6X85 •••••••••• Serial No. Parts catalogue code 1 1 - - 1 5 5 5 1 1 1 13 13 13 1 1 1 43 2015.08.20 E E-16 D13 DRIVE FACE (Relative ref. Number) Ref. L.O.N. Description No. 2 5 7 10 11 14 (6) 2111A0 FACE, DRIVE •••••••••••••••••• (3) 2111A1 FACE, MOVABLE DRIVE •••••••••• (1,8) 2111A4 ROLLER, WEIGHT ••••••••••••••• (9) 1121A9 GEAR, KICK STARTER DRIVEN •••• 1121A2 SPINDLE, KICK STARTER •••••••• (12) 112103 SPRING, KICK STARTER RETURN •• 2 Reqd. QTY Ref. No. Part No. 1 2 3 4 5 22011-KVB-T00 22102-KVY-900 22105-KVY-900 22109-KVY-900 22110-KVY-900 PIECE SET, SLIDE •••••••••••• FACE, DRIVE(66T) •••••••••••• BOSS, DRIVE FACE •••••••••••• RATCHET, STARTER •••••••••••• FACE COMP., MOVABLE DRIVE ••• 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 7 8 9 10 22113-KVY-900 22123-KVY-900 22131-KVY-900 28223-GCC-000 28230-KVB-T00 FIN, DRIVE FACE ••••••••••••• ROLLER SET, WEIGHT •••••••••• PLATE, RAMP ••••••••••••••••• SPRING, KICK DRIVEN GEAR •••• GEAR COMP., KICK STARTER  SPINDLE(7T) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Description D NSC110CS E G 11 12 13 14 15 28250-KVB-T02 28253-KVB-900 28255-GS6-000 28281-GCC-000 90412-KZL-840 SPINDLE COMP., KICK STARTER • BUSH, KICK SPINDLE •••••••••• COLLAR, KICK BOSS ••••••••••• SPRING, KICK RETURN ••••••••• WASHER, THRUST, 10MM •••••••• 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 16 17 18 19 90426-KZL-840 90439-443-740 94030-14200 94511-16000 WASHER, SPECIAL, 14MM ••••••• WASHER, 16X22 ••••••••••••••• NUT, HEX., 14MM ••••••••••••• CIRCLIP, EXTERNAL, 16MM ••••• 1 1 1 1 1 1 1 1 1 1 1 1 Serial No. Parts catalogue code 44 2015.08.20 E F.R.T. 0.4 0.4 0.4 0.2 0.4 0.4 E-17 D14 DRIVEN FACE (Relative ref. Number) Ref. L.O.N. Description No. 1 2121A0 OUTER, CLUTCH •••••••••••••••• 4 (2,3) 2121A6 WEIGHT SET, CLUTCH ••••••••••• 6 2111B2 BELT, DRIVE •••••••••••••••••• 7 (9,10,12) 2111A2 FACE, DRIVEN ••••••••••••••••• 8 (20,21,22) 2111A3 FACE, MOVABLE DRIVEN ••••••••• 11 (13) 2111A7 SPRING, DRIVEN FACE •••••••••• 19 (18) 2111A8 BEARING, DRIVEN FACE ••••••••• 2111A8A .Replace 1 bearing add ••••••• F.R.T. 0.3 0.6 0.4 0.5 0.5 0.5 0.6 0.1 2 Reqd. QTY Ref. No. Part No. 1 2 3 4 5 22100-KVY-900 22350-KVY-900 22401-KVY-900 22535-KZL-A00 22804-148-000 OUTER COMP., CLUTCH ••••••••• PLATE COMP., DRIVE •••••••••• SPRING, CLUTCH •••••••••••••• WEIGHT SET, CLUTCH •••••••••• RUBBER, CLUTCH DAMPER ••••••• 1 1 3 1 3 1 1 3 1 3 1 1 3 1 3 6 7 8 9 10 23100-KVY-901 23205-KVY-960 23224-KVY-900 23225-KSY-900 23226-KVB-900 BELT, DRIVE ••••••••••••••••• FACE SET, DRIVEN •••••••••••• FACE SET, MOVABLE DRIVEN •••• PIN, ROLLER GUIDE ••••••••••• ROLLER, GUIDE ••••••••••••••• 1 1 1 3 3 1 1 1 3 3 1 1 1 3 3 11 12 13 14 15 23233-KZL-A00 23237-GCC-C50 23238-GCC-000 90202-KN7-670 90441-GY6-940 SPRING, DRIVEN FACE ••••••••• COLLAR, SEAL •••••••••••••••• COLLAR, SPRING •••••••••••••• NUT, SPECIAL, 28MM •••••••••• WASHER, 12.2X29X2.5 ••••••••• 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 3 3 3 3 3 1 1 1 91109-KVY-902 20 91211-GK8-013 WASHER, THRUST, 6MM ••••••••• CIRCLIP, 6MM •••••••••••••••• BEARING, RADIAL BALL, 6902U  (NSK) BEARING, NEEDLE, 20X29X18  (SCHAEFFLER) •••••••••••••••••••••••••••• OIL SEAL, 34X39X3(ARAI) ••••• 1 2 1 2 1 2 21 91351-642-000 22 91351-GR1-000 O-RING, PINION CAP •••••••••• O-RING, 38.5X2 •••••••••••••• 1 1 1 1 1 1 Description D 16 90442-044-000 17 90454-GB2-000 18 91009-KVY-961 19 91109-KVY-901 NSC110CS E G Serial No. Parts catalogue code 45 2015.08.20 E E-17 D15 DRIVEN FACE 2 Ref. No. Reqd. QTY Part No. 23 94030-12200 24 94520-28000 Description D NUT, HEX., 12MM ••••••••••••• CIRCLIP, INTERNAL, 28MM ••••• 1 1 NSC110CS E G 1 1 Serial No. Parts catalogue code 1 1 46 2015.08.20 E E-17-10 D16 TRANSMISSION (Relative ref. Number) Ref. L.O.N. Description No. 4 5 6 7 8 9 11 2101A2 2101A3 2101E9 210142 2101A5 210170 2101C8 2101C9 12 2101E6 2101J0 13 2101F1 2101J1 CASE, TRANSMISSION ••••••••••• GASKET, TRANSMISSION CASE •••• SHAFT, DRIVE ••••••••••••••••• COUNTERSHAFT, TRANSMISSION ••• GEAR, COUNTER •••••••••••••••• SHAFT, FINAL GEAR •••••••••••• BEARING, COUNTERSHAFT :RIGHT • BEARING, COUNTERSHAFT :BOTH •• (15) BEARING, FINAL GEAR SHAFT :RIGHT •••••••••••••••••••••• BEARING, FINAL GEAR SHAFT :BOTH ••••••••••••••••••••••• BEARING, DRIVESHAFT :RIGHT ••• BEARING, DRIVESHAFT :BOTH •••• F.R.T. 1.1 0.8 1.1 0.8 0.8 0.8 1.0 1.1 1.0 1.1 1.1 1.2 2 Reqd. QTY Ref. No. Part No. 1 2 3 4 5 11108-KZL-930 11204-KGF-900 11211-KZL-930 21200-KZL-A00 21395-KVB-901 PLATE, MISSION BEARING SETTING SLEEVE, RR. BRAKE CAM ••••••• TUBE, MISSION BREATHER •••••• CASE COMP., TRANSMISSION •••• GASKET, MISSION CASE •••••••• 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 7 8 9 10 23411-KVY-900 23421-KVB-900 23422-KVG-900 23430-KVB-900 90702-KFM-900 SHAFT, DRIVE(18T) ••••••••••• SHAFT, COUNTER(12T) ••••••••• GEAR, COUNTER(51T) •••••••••• GEAR COMP., FINAL(45T) •••••• DOWEL PIN, 8X12 ••••••••••••• 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 Description D NSC110CS E G 1 1 1 1 1 1 14 91201-434-003 15 91255-KVB-901 91255-KVB-902 BEARING, RADIAL BALL, 6201  (FUJIKOSHI) BEARING, RADIAL BALL, 6201  (NSK) BEARING, RADIAL BALL, 60/22 UU  (SKF) BEARING, RADIAL BALL, 60/22 UU  (NSK) BEARING, RADIAL BALL, 6204 •• BEARING, RADIAL BALL, 6204 C3  (NSK) OIL SEAL, 14X20X3.2 ••••••••• OIL SEAL, 29X44X7(NOK) •••••• OIL SEAL, 29X44X7(ARAI) ••••• 1 2 1 1 1 2 1 1 1 2 1 1 16 94510-20000 17 95002-50000 CIRCLIP, EXTERNAL, 20MM ••••• CLIP, TUBE(C9) •••••••••••••• 1 1 1 1 1 1 11 91007-KVB-902 91007-KVB-S51 12 91009-KVB-902 91009-KZL-931 13 91015-KVB-901 91104-GGC-901 Serial No. Parts catalogue code 47 2015.08.20 E E-17-10 E 1 TRANSMISSION 2 Ref. No. Reqd. QTY Part No. Description 18 95701-06014-00 BOLT, FLANGE, 6X14 •••••••••• 19 95701-06030-00 BOLT, FLANGE, 6X30 •••••••••• 20 95701-06040-00 BOLT, FLANGE, 6X40 •••••••••• D 2 2 6 NSC110CS E G 2 2 6 Serial No. Parts catalogue code 2 2 6 48 2015.08.20 E E-19-10 E 2 RIGHT CRANKCASE (Relative ref. Number) Ref. L.O.N. Description No. 1 110120 CRANKCASE :RIGHT ••••••••••••• .INCLUDES: Engine removal and installation 1101A2 CRANKCASE :BOTH •••••••••••••• .INCLUDES: Engine removal and installation 9 110132 OIL SEAL, CRANKSHAFT :RIGHT •• .INCLUDES: Engine removal and installation 1101H3 OIL SEAL, CRANKSHAFT :BOTH ••• .INCLUDES: Engine removal and installation F.R.T. 4.0 5.1 3.8 4.2 2 Ref. No. Reqd. QTY Part No. Description D 1 11100-KZL-A00 2 11103-KVB-901 11103-KVB-930 11216-GGC-900 3 11205-GBC-300 4 11361-KVY-900 5 15651-KZL-930 NSC110CS E G CRANKCASE COMP., R. ••••••••• BUSH, ENGINE HANGER RUBBER  (HOKUSHIN) BUSH, ENGINE HANGER RUBBER •• •••••••••••••••••••••••••••• BUSH, MAINSTAND ••••••••••••• COVER, OIL PUMP ••••••••••••• GAUGE, OIL LEVEL •••••••••••• 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 7 8 9 10 90031-KVB-900 90131-883-000 90702-KZL-930 91201-GCC-771 91307-035-000 BOLT A, STUD, 7X193.5 ••••••• BOLT, DRAIN PLUG, 12X15 ••••• PIN, SPECIAL DOWEL, 6.3X10X12 OIL SEAL, 16X26X7 ••••••••••• O-RING, 18X3 •••••••••••••••• 2 1 2 1 1 2 1 2 1 1 2 1 2 1 1 11 12 13 14 15 91307-639-000 94109-12000 95701-06022-00 95701-06055-00 95701-06080-00 O-RING, 64X2 •••••••••••••••• WASHER, DRAIN PLUG, 12MM •••• BOLT, FLANGE, 6X22 •••••••••• BOLT, FLANGE, 6X55 •••••••••• BOLT, FLANGE, 6X80 •••••••••• 1 1 1 3 3 1 1 1 3 3 1 1 1 3 3 16 95701-06085-07 BOLT, FLANGE, 6X85 •••••••••• 17 95701-06115-00 BOLT, FLANGE, 6X115 ••••••••• 1 1 1 1 1 1 Serial No. Parts catalogue code 49 2015.08.20 E E-19-20 E 3 LEFT CRANKCASE (Relative ref. Number) Ref. L.O.N. Description No. 2 110115 CRANKCASE :LEFT •••••••••••••• .INCLUDES: Engine removal and installation 1101A2 CRANKCASE :BOTH •••••••••••••• .INCLUDES: Engine removal and installation 7 (6,8,14) 1131B5 SCREEN, OIL FILTER ••••••••••• 11 1101B6 BEARING, CRANKSHAFT :LEFT •••• .INCLUDES: Engine removal and installation 12 2101E7 OIL SEAL, DRIVESHAFT ••••••••• 13 110131 OIL SEAL, CRANKSHAFT :LEFT ••• .INCLUDES: Engine removal and installation 1101H3 OIL SEAL, CRANKSHAFT :BOTH ••• .INCLUDES: Engine removal and installation 17 2101C7 BEARING, COUNTERSHAFT :LEFT •• 2101C9 BEARING, COUNTERSHAFT :BOTH •• 18 2101E5 BEARING, FINAL GEAR SHAFT :LEFT ••••••••••••••••••••••• 2101J0 BEARING, FINAL GEAR SHAFT :BOTH ••••••••••••••••••••••• 2 Ref. No. Reqd. QTY Part No. D NSC110CS E G BUSH, ENGINE HANGER RUBBER  (HOKUSHIN) BUSH, ENGINE HANGER RUBBER •• CRANKCASE COMP., L. ••••••••• BUSH, RR. CUSHION UNDER RUBBER BUSH, RR. CUSHION UNDER RUBBER  (HOKUSHIN) BUSH, MAINSTAND ••••••••••••• BUSH, 8X12X6 •••••••••••••••• 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 12361-035-000 7 15421-107-000 15421-KPL-900 8 15426-KVB-900 9 90032-KVB-900 10 90474-333-000 CAP, TAPPET ADJUSTING HOLE •• SCREEN, OIL FILTER •••••••••• •••••••••••••••••••••••••••• SPRING, OIL FILTER SCREEN ••• BOLT B, STUD, 7X198.5 ••••••• WASHER, SEALING, 8MM •••••••• 1 1 1 1 2 2 1 1 1 1 2 2 1 1 1 1 2 2 11 91002-KVY-901 BEARING, RADIAL BALL, 6007  (FUJIKOSHI) BEARING, RADIAL BALL, 6007  (SKF) OIL SEAL, 20X32X6 ••••••••••• OIL SEAL, 20.8X52X6X7.5 ••••• O-RING, 30.8MM •••••••••••••• CIRCLIP, INTERNAL, 52MM ••••• 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1 1 2 1 1 1 11103-KVB-901 11103-KVB-930 2 11200-KZL-A00 3 11203-GC7-300 11203-KVB-901 4 11205-GBC-300 5 11205-GW3-980 91002-KZL-A01 12 13 14 15 50 Description 91202-KJ9-003 91202-KVB-901 91302-001-020 94520-52150 16 95701-08012-00 BOLT, FLANGE, 8X12 •••••••••• 17 96100-63010-00 BEARING, RADIAL BALL, 6301 •• 18 96100-63020-00 BEARING, RADIAL BALL, 6302 •• Serial No. 2015.08.20 Parts catalogue code E F.R.T. 4.9 5.1 0.2 4.1 1.1 4.1 4.2 1.0 1.1 1.0 1.1 E-20 E 4 CRANKSHAFT/PISTON (Relative ref. Number) Ref. L.O.N. Description No. 1 1101B5 CRANKSHAFT ••••••••••••••••••• .INCLUDES: Engine removal and installation 3 (2,4,5) 111103 PISTON RING AND/OR PISTON(ONE) .INCLUDES: Engine removal and installation F.R.T. 4.3 2.8 2 Ref. No. Reqd. QTY Part No. Description D 1 13000-KZL-A00 2 13011-KVY-700 13012-KVY-700 3 13101-KVY-900 13102-KVY-305 13103-KVY-305 13104-KVY-305 13105-KVY-305 4 13111-087-000 5 13115-GN5-910 CRANKSHAFT COMP. •••••••••••• RING SET, PISTON(STD.)(RIKEN) RING SET, PISTON(STD.)  (TEIKOKU) RING SET, PISTON(0.25)(RIKEN) RING SET, PISTON(0.25)  (TEIKOKU) RING SET, PISTON(0.50)(RIKEN) RING SET, PISTON(0.50)  (TEIKOKU) RING SET, PISTON(0.75)(RIKEN) RING SET, PISTON(0.75)  (TEIKOKU) RING SET, PISTON(1.00)(RIKEN) RING SET, PISTON(1.00)  (TEIKOKU) PISTON(STD.) •••••••••••••••• PISTON(0.25) •••••••••••••••• PISTON(0.50) •••••••••••••••• PISTON(0.75) •••••••••••••••• PISTON(1.00) •••••••••••••••• PIN, PISTON ••••••••••••••••• CLIP, PISTON PIN, 13MM •••••• 6 90741-KVY-900 KEY, WOODRUFF ••••••••••••••• 13021-KVY-700 13022-KVY-700 13031-KVY-700 13032-KVY-700 13041-KVY-700 13042-KVY-700 13051-KVY-700 13052-KVY-700 NSC110CS E G 1 1 1 1 Serial No. Parts catalogue code 1 1 1 1 1 (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) 1 (1) (1) (1) (1) 1 2 (1) 1 (1) (1) (1) (1) 1 2 (1) 1 (1) (1) (1) (1) 1 2 1 1 1 51 2015.08.20 E E-21 E 5 CARBURETOR (Relative ref. Number) Ref. L.O.N. Description No. 2 3111A3 NEEDLE, JET •••••••••••••••••• 3 (17) 311120 FLOAT OR FLOAT VALVE ••••••••• 4 3111A6 CHAMBER, FLOAT ••••••••••••••• 8 (16,23) 3111B1 BYSTARTER, AUTO •••••••••••••• 11 3111B5 CARBURETOR ASSEMBLY •••••••••• 13 311109 PISTON, VACUUM ••••••••••••••• 31 (19,20) 3111D4 JET, MAIN •••••••••••••••••••• 2 52 Reqd. QTY Ref. No. Part No. 1 2 3 4 5 16010-KGF-911 16012-KZL-732 16013-KRP-981 16015-KVY-901 16016-KRP-981 GASKET SET •••••••••••••••••• NEEDLE SET, JET ••••••••••••• FLOAT SET ••••••••••••••••••• CHAMBER SET, FLOAT •••••••••• SCREW SET A ••••••••••••••••• 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 7 8 9 10 16028-KVB-901 16037-KCW-000 16046-KZL-A01 16050-KVY-901 16075-GHB-640 SCREW SET B ••••••••••••••••• PLATE SET, VALVE •••••••••••• BYSTARTER ASSY., AUTO ••••••• SPRING, COMPRESSION COIL •••• O-RING, 1.3X4.3 ••••••••••••• 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 11 12 13 14 15 16100-KZL-732 16107-GCC-000 16111-KVB-902 16119-KZL-A01 16131-ZW9-801 CARBURETOR ASSY.(AVK2DA A) •• TOP ••••••••••••••••••••••••• PISTON COMP., VACUUM •••••••• STAY, WIRE •••••••••••••••••• PLATE, SETTING •••••••••••••• 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 16 17 18 19 20 16140-GFC-901 16155-KJ9-751 16163-KGF-911 16165-KVB-901 16180-KGH-971 BODY COMP., BYSTARTER ••••••• VALVE COMP., FLOAT •••••••••• GASKET, FLOAT CHAMBER ••••••• HOLDER, NEEDLE JET •••••••••• JET, SLOW, #35 •••••••••••••• 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 21 22 23 24 25 16190-GEE-003 16199-KZL-A01 16423-KGH-901 93500-04008-1H 93500-04012-0H CAP, HOLDER ••••••••••••••••• TUBE, AIR VENT •••••••••••••• GASKET, BYSTARTER ••••••••••• SCREW, PAN, 4X8 ••••••••••••• SCREW, PAN, 4X12 •••••••••••• 1 1 1 2 3 1 1 1 2 3 1 1 1 2 3 Description D NSC110CS E G Serial No. 2015.08.20 Parts catalogue code E F.R.T. 1.2 1.0 0.9 1.0 0.9 1.1 1.0 E-21 E 6 CARBURETOR 2 Reqd. QTY Ref. No. Part No. 26 27 28 29 30 93892-04008-18 93892-05012-18 93892-05014-18 95002-02089 95005-45240-50 Description D SCREW-WASHER, 4X8 ••••••••••• SCREW-WASHER, 5X12 •••••••••• SCREW-WASHER, 5X14 •••••••••• CLIP, TUBE(B8) •••••••••••••• TUBE, 4.5X240(95005-45001-50M) 31 99101-KTB-0980 JET, MAIN, #98 •••••••••••••• NSC110CS E G 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 Serial No. Parts catalogue code 53 2015.08.20 E F-1 F 1 HEADLIGHT(NSC110CSD/E) (Relative ref. Number) Ref. L.O.N. Description No. 1 6161A7 HEADLIGHT UNIT ••••••••••••••• 3 6161B1 SOCKET, HEADLIGHT •••••••••••• 4 616118 BULB, HEADLIGHT •••••••••••••• 3 Reqd. QTY Ref. No. Part No. 1 2 3 4 5 33101-KZL-A01 33113-KWR-003 33130-KZL-A01 34901-KPH-901 53209-GAH-000 HEADLIGHT UNIT •••••••••••••• PIPE, CP •••••••••••••••••••• SOCKET COMP., HEADLIGHT ••••• BULB, HEADLIGHT(12V 30/30W) • CLIP, HEADLIGHT ••••••••••••• 1 2 1 1 2 1 2 1 1 2 - 6 90101-KZL-930 BOLT, ADJUSTING ••••••••••••• 1 1 - Description D NSC110CS E G Serial No. Parts catalogue code 54 2015.08.20 E F.R.T. 0.3 0.2 0.2 F-1-1 F 2 HEADLIGHT(NSC110CSG) (Relative ref. Number) Ref. L.O.N. Description No. 1 6161A7 HEADLIGHT UNIT ••••••••••••••• 4 (2) 616118 BULB, HEADLIGHT •••••••••••••• F.R.T. 0.3 0.2 Reqd. QTY Ref. No. Part No. 1 2 3 4 5 33101-KZL-841 33102-KZL-841 33113-KWR-003 34901-KZL-841 53209-GAH-000 HEADLIGHT UNIT •••••••••••••• COVER, RUBBER ••••••••••••••• PIPE, CP •••••••••••••••••••• BULB, HEADLIGHT(12V 35/35W) • CLIP, HEADLIGHT ••••••••••••• - - 1 1 2 1 2 6 90101-KZL-930 BOLT, ADJUSTING ••••••••••••• - - 1 Description D NSC110CS E G Serial No. Parts catalogue code 3 55 2015.08.20 E F-2 F 3 SPEEDOMETER (Relative ref. Number) Ref. L.O.N. Description No. 1 4 5 6 7 8 10 12 Ref. No. 3 Reqd. QTY Part No. Description D 1 34908-GA7-701 34909-KVR-600 2 34908-KVE-900 34908-MB9-871 3 37121-ML7-671 4 37200-KZL-A01 37200-K39-M21 5 37210-KZL-A01 56 (2) 6161G3 BULB, METER •••••••••••••••••• .NOTE: Same time for two units or more 8121A1 METER ASSY., COMBINATION ••••• 8121A2 METER, COMBINATION ••••••••••• 8121B7 LENS, METER •••••••••••••••••• 8121B3 CASE, METER •••••••••••••••••• 4131A3 PLATE, REFLECTING •••••••••••• 6161G4 SOCKET ASSY., METER BULB ••••• 811160 CABLE, SPEEDOMETER ••••••••••• BULB, WEDGE BASE(T10)  (12V 3.4W)(NIPPON SEIKI)  (TURN) BULB, WEDGE BASE(T10)  (12V 3.4W)(TOSHIBA)  (TURN) BULB, WEDGE BASE(T10)  (12V 1.7W)(TOSHIBA) BULB, WEDGE BASE(T10)  (12V 1.7W)(STANLEY) CLAMP ••••••••••••••••••••••• METER ASSY., COMBINATION •••• •••••••••••••••••••••••••••• SPEEDOMETER COMP. ••••••••••• NSC110CS E G 1 1 1 1 1 1 3 3 3 3 1 1 1 3 1 1 1 3 1 1 1 6 7 8 9 10 37211-KZL-931 37212-KZL-A01 37214-KZL-931 37215-KS3-901 37224-KZL-A01 37224-K39-M21 LENS •••••••••••••••••••••••• CASE ASSY. •••••••••••••••••• REFLECTING ASSY., PLATE ••••• CLAMP ••••••••••••••••••••••• SOCKET COMP., HEADLIGHT ••••• SOCKET ASSY., HEADLIGHT ••••• 1 1 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 11 12 13 14 15 37305-KE5-008 44830-KVY-721 90035-166-008 90109-MZ5-008 91256-KK3-840 SCREW-WASHER, 3X22 •••••••••• CABLE COMP., SPEEDOMETER •••• SCREW-WASHER, SPECIAL, 4X10 • SCREW, TAPPING, 4X14 •••••••• O-RING, 10X1.5 •••••••••••••• 3 1 2 2 1 3 1 2 2 1 3 1 2 2 1 SCREW, TAPPING, 5X16 •••••••• 3 3 3 16 93903-35320 Serial No. 2015.08.20 Parts catalogue code E F.R.T. 0.2 1.0 0.7 0.6 0.6 0.6 1.0 0.4 F-3 F 4 MIRROR (Relative ref. Number) Ref. L.O.N. Description No. F.R.T. NO INFORMATION ••••••••••••••• Reqd. QTY Ref. No. Part No. 1 2 3 4 5 88113-GCC-J71 88114-KVB-900 88115-KZL-930 88210-GFM-971 88220-GFM-971 BOOT, MIRROR •••••••••••••••• CAP, LOCK NUT ••••••••••••••• BOLT, ADAPTER, 10MM ••••••••• MIRROR COMP., R. •••••••••••• MIRROR COMP., L. •••••••••••• 2 2 2 1 1 2 2 2 1 1 2 2 2 1 1 6 90301-GFC-B41 NUT, LOCK(LEFT HAND THREAD) • 2 2 2 Description D NSC110CS E G Serial No. Parts catalogue code 3 57 2015.08.20 E F-4 F 5 HANDLE LEVER/SWITCH/CABLE (Relative ref. Number) Ref. L.O.N. Description No. 1 3 4 5 6 7 8 10 11 13 14 16 17 3 811100 615116 615117 6151A3 615118 6151B3 6151B6 811130 810150 8101C0 810155 8101C8 8101C6 8101F5 810170 CABLE, THROTTLE •••••••••••••• SWITCH, STARTER •••••••••••••• SWITCH, DIMMER ••••••••••••••• SWITCH, HORN ••••••••••••••••• SWITCH, WINKER ••••••••••••••• SWITCH, REAR STOP :LEVER SIDE SWITCH, STOP :BOTH ••••••••••• CABLE, REAR BRAKE •••••••••••• GRIP, THROTTLE ••••••••••••••• GRIP, HANDLE :LEFT ••••••••••• HOUSING, THROTTLE •••••••••••• BRACKET, HANDLE LEVER :LEFT •• LEVER, HANDLE :LEFT •••••••••• LEVER, HANDLE :BOTH •••••••••• LEVER, PARKING LOCK •••••••••• Reqd. QTY Ref. No. Part No. 1 2 3 4 5 17910-KZL-730 30158-GW3-980 35160-KWW-A01 35170-KWW-A02 35180-KWW-A01 CABLE COMP., THROTTLE ••••••• E-RING, 3MM ••••••••••••••••• SWITCH UNIT, STARTER •••••••• SWITCH UNIT, DIMMER ••••••••• SWITCH UNIT, HORN ••••••••••• 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 7 8 9 10 35200-KWW-A01 35340-KPH-901 43450-KZL-941 43455-KZL-930 53140-KVB-900 SWITCH UNIT, WINKER ••••••••• SWITCH ASSY., FR. STOP •••••• CABLE COMP., RR. BRAKE •••••• CLAMPER, RR. BRAKE CABLE •••• GRIP COMP., THROTTLE •••••••• 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 11 53166-KVB-900 12 53167-KFM-900 13 53168-KFM-900 53168-KFM-902 14 53172-KZL-940 15 53173-GFM-970 GRIP, L. HANDLE ••••••••••••• HOUSING, UPPER THROTTLE ••••• HOUSING, UNDER THROTTLE ••••• •••••••••••••••••••••••••••• BRACKET, L. HANDLE LEVER •••• BAND, HANDLE BRACKET •••••••• 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 16 17 18 19 20 LEVER, L. STEERING HANDLE ••• LEVER COMP., BRAKE LOCK ••••• SPRING, LEVER RETURN •••••••• PIN, PARKING LEVER PIVOT •••• SCREW, HANDLE LEVER PIVOT ••• 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 21 90302-KVB-T01 NUT, U, 5MM ••••••••••••••••• 22 93401-06020-00 BOLT-WASHER, 6X20 ••••••••••• 23 93500-05025-0A SCREW, PAN, 5X25 •••••••••••• 1 1 1 1 1 1 1 1 1 Description D 53178-KZL-940 53181-KZL-940 53182-KVB-900 53183-KVB-900 90116-GFM-900 NSC110CS E G Serial No. Parts catalogue code 58 2015.08.20 E F.R.T. 1.1 0.3 0.3 0.3 0.3 0.4 0.5 0.6 0.4 0.1 0.4 0.5 0.3 0.4 0.3 F-5 F 6 FRONT BRAKE MASTER CYLINDER (Relative ref. Number) Ref. L.O.N. Description No. 1 6151B2 SWITCH, FRONT STOP ••••••••••• 6151B6 SWITCH, STOP :BOTH ••••••••••• 2 7121A0 HOSE, FRONT BRAKE •••••••••••• .INCLUDES: Bleed brakes 6 712105 CYLINDER, FRONT BRAKE MASTER • .INCLUDES: Bleed brakes 10 7121G6 DIAPHRAGM, FRONT BRAKE MASTER CYLINDER •••••••••••••••••••• 12 7121G9 PISTON SET, FRONT BRAKE MASTER .INCLUDES: Bleed brakes 13 8101C7 LEVER, HANDLE :RIGHT ••••••••• 8101F5 LEVER, HANDLE :BOTH •••••••••• F.R.T. 0.3 0.5 0.7 0.5 0.2 0.5 0.3 0.4 Reqd. QTY Ref. No. Part No. 1 2 3 4 5 35340-KWB-601 45126-KZL-A01 45156-KZL-940 45157-KZL-940 45504-410-003 Description D NSC110CS E G SWITCH ASSY., FR. STOP •••••• HOSE COMP., FR. BRAKE ••••••• CLAMPER A, BRAKE HOSE ••••••• CLAMPER B, BRAKE HOSE ••••••• BOOT COMP. •••••••••••••••••• 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 45510-KZL-A01 45510-KZL-A02 7 45512-MA6-006 8 45513-HA2-006 9 45517-GW0-751 10 45520-MG7-006 45520-GE2-006 CYLINDER SUB ASSY., FR. MASTER •••••••••••••••••••••••••••• PROTECTOR ••••••••••••••••••• CAP, MASTER CYLINDER •••••••• HOLDER, MASTER CYLINDER ••••• DIAPHRAGM ••••••••••••••••••• •••••••••••••••••••••••••••• 1 1 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 11 45521-HA2-006 45521-K21-901 12 45530-KVY-911 13 53175-KRS-T80 14 90114-KGH-900 15 90145-KPH-B30 PLATE, DIAPHRAGM •••••••••••• •••••••••••••••••••••••••••• CYLINDER SET, MASTER •••••••• LEVER, R. STEERING HANDLE ••• BOLT, HANDLE LEVER PIVOT •••• BOLT, OIL, 10X22(NISSIN) •••• 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 16 17 18 19 20 WASHER, OIL BOLT •••••••••••• CIRCLIP ••••••••••••••••••••• SCREW, FLAT, 4X12 ••••••••••• SCREW-WASHER, 4X12 •••••••••• NUT, FLANGE, 6MM •••••••••••• 4 1 2 1 1 4 1 2 1 1 4 1 2 1 1 21 95701-06012-00 BOLT, FLANGE, 6X12 •••••••••• 22 96001-06022-00 BOLT, FLANGE, 6X22 •••••••••• 2 2 2 2 2 2 90545-300-000 90651-MA5-671 93600-04012-1G 93893-04012-17 94050-06000 Serial No. Parts catalogue code 3 59 2015.08.20 E F-9 F 7 HANDLE PIPE/HANDLE COVER (Relative ref. Number) Ref. L.O.N. Description No. 1 810100 PIPE, STEERING HANDLE •••••••• 2 4131B5 COVER, HANDLE :FRONT ••••••••• 3 4131B6 COVER, HANDLE :REAR •••••••••• 4131U1 COVER, HANDLE :BOTH •••••••••• Ref. No. 3 Reqd. QTY Part No. Description D 1 53100-KZL-730 PIPE COMP., STEERING HANDLE • 2 53205-KZL-A00ZP COVER, FR. HANDLE  *NHA96P*PEARL METALLOID WHITE 53205-KZL-A00ZN *R339M*.EUPHORIA RED METALLIC 53205-KZL-A00ZM *YR308*.......LUMINOUS ORANGE 53205-KZL-A00ZQ *NHA69P*  PEARL MAGELLANIC BLACK Serial No. Parts catalogue code 1 1 1 1 1 1 - 1 - 1 - 1 1 1 - - - - - -------- -------- 2MA  - -------- -------- MA - -------- -------- MA - -------- -------- MA  1 -------- -------- 2MA 1 -------- -------- 2MA 1 -------- -------- 2MA 1 -------- -------- 2MA,MA  1 -------- -------- 3MA,MA 53206-KZL-730ZB *YR321R*....MACCHIATO BEIGE R 4 90102-KZL-930 BOLT, FLANGE, 10X48 ••••••••• 5 90302-KWW-A00 NUT, SPRING, 4MM •••••••••••• 1 1 2 1 1 2 1 -------- -------- 2MA,3MA 1 -------- -------- MA 1 2 6 90304-KGH-901 7 90501-KPH-880 8 90505-KPH-880 1 1 1 1 1 1 1 1 1 53205-KZL-A00ZR *Y213M*  EXTRAVAGANT GOLD METALLIC 53205-KZL-A00ZS *R331*...........VIVACITY RED 53205-KZL-A00ZT *B206M*...VITAL BLUE METALLIC 53205-KZL-A00ZR *Y213M*  EXTRAVAGANT GOLD METALLIC 53205-KZL-A00ZS *R331*...........VIVACITY RED 53205-KZL-A00ZT *B206M*...VITAL BLUE METALLIC 53205-KZL-A00ZP *NHA96P*PEARL METALLOID WHITE 53205-KZL-A00ZQ *NHA69P*  PEARL MAGELLANIC BLACK 3 53206-KZL-730ZA COVER, HANDLE RR.  *NH1*...................BLACK 60 NSC110CS E G NUT, U, 10MM •••••••••••••••• COLLAR A, HANDLE SETTING •••• COLLAR B, HANDLE SETTING •••• 1  - -------- -------- MA 1 -------- -------- MA - 2015.08.20 E F.R.T. 1.3 0.3 0.5 0.6 F-9 Ref. No. F 8 HANDLE PIPE/HANDLE COVER Reqd. QTY Part No. 9 91422-GFM-970 10 93903-34480 Description D SCREW, SPECIAL PAN, 5MM ••••• SCREW, TAPPING, 4X16 •••••••• 1 8 NSC110CS E G 1 8 Serial No. Parts catalogue code 3 1 8 61 2015.08.20 E F-10 F 9 STEERING STEM (Relative ref. Number) Ref. L.O.N. Description No. 3 5101A0 4 5101A1 5101C9 6 5101A9 7 5101B0 9 510100 10 5101B2 Ref. No. 3 (1) RACE, STEERING BALL :UPPER ••• RACE, STEERING BALL :LOWER ••• RACE, STEERING BALL :BOTH •••• RACE, STEERING TOP CONE •••••• (2,8) RACE, STEERING BOTTOM CONE ••• STEM OR SHAFT ASSY., STEERING THREAD, STEERING HEAD TOP •••• Reqd. QTY Part No. 1 06530-GBG-B20 2 06531-GBG-B20 3 50301-GN5-901 50301-KRS-830 4 50302-GN5-900 50302-KRS-830 5 50306-GN5-900 6 53211-GN5-900 53211-KRS-830 7 53212-GN5-900 53212-KRS-830 8 53214-GN5-900 9 53219-KZL-C00 53219-K39-M20 10 53220-GN5-850 Description D NSC110CS E G BALL SET, STEEL, #6X23 •••••• BALL SET, STEEL, #6X29 •••••• RACE, STEERING TOP BALL ••••• •••••••••••••••••••••••••••• RACE, STEERING BOTTOM BALL •• •••••••••••••••••••••••••••• NUT, STEERING STEM LOCK ••••• 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 RACE, STEERING TOP CONE ••••• •••••••••••••••••••••••••••• RACE, STEERING BOTTOM CONE •• •••••••••••••••••••••••••••• DUST SEAL, STEERING HEAD •••• STEM SUB ASSY., STEERING •••• •••••••••••••••••••••••••••• THREAD COMP., STEERING HEAD  TOP 1 1 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 1 4 4 4 11 95801-10045-08 BOLT, FLANGE, 10X45 ••••••••• Serial No. Parts catalogue code 62 2015.08.20 E F.R.T. 2.1 2.3 2.3 2.1 2.3 2.1 1.9 F-11 F10 FRONT FENDER (Relative ref. Number) Ref. L.O.N. Description No. 2 4131B7 FENDER, FRONT •••••••••••••••• Ref. No. F.R.T. 0.3 Reqd. QTY Part No. Description 1 45451-471-000 GROMMET, WIRE ••••••••••••••• 2 61100-KZL-930YM FENDER, FR.  *NHA96P*PEARL METALLOID WHITE 61100-KZL-930YL *R339M*.EUPHORIA RED METALLIC 61100-KZL-930YH *NHA69P*  PEARL MAGELLANIC BLACK 61100-KZL-930YK *YR308*.......LUMINOUS ORANGE 61100-KZL-930YH *NHA69P*  PEARL MAGELLANIC BLACK 61100-KZL-930A2 *Y213M*  EXTRAVAGANT GOLD METALLIC 61100-KZL-930A3 *R331*...........VIVACITY RED 61100-KZL-930YJ *B206M*...VITAL BLUE METALLIC 61100-KZL-930A2 *Y213M*  EXTRAVAGANT GOLD METALLIC 61100-KZL-930A3 *R331*...........VIVACITY RED 61100-KZL-930YJ *B206M*...VITAL BLUE METALLIC 61100-KZL-930YM *NHA96P*PEARL METALLOID WHITE 61100-KZL-930YH *NHA69P*  PEARL MAGELLANIC BLACK 3 90111-KZL-A00 BOLT, SPECIAL, 6MM •••••••••• D NSC110CS E G Serial No. Parts catalogue code 1 1 1 1 1 -  - -------- -------- MA 1 -------- -------- MA 1 1 - - - 1 - 1 1 1 - - 3 3 3 1  - -------- -------- 2MA  - -------- -------- MA - -------- -------- MA - -------- -------- MA  1 -------- -------- 2MA 1 -------- -------- 2MA 1 -------- -------- 2MA 1 -------- -------- 2MA,MA  1 -------- -------- 3MA,MA 3 63 2015.08.20 E F-12 F11 FRONT COVER/INNER COVER (Relative ref. Number) Ref. L.O.N. Description No. 1 4111E3 COVER, 2 413130 COVER, 3 (15) 4111U8 COVER, 4 (16) 4111U7 COVER, 4111U9 COVER, 5 4111H5 PANEL, 8 4111H6 PANEL, 4111E6 PANEL, Ref. No. 3 64 FRONT ••••••••••••••••• FRONT LOWER ••••••••••• 0.1 0.3 FRONT :RIGHT •••••••••• 0.3 FRONT FRONT INNER INNER INNER 0.3 0.4 0.6 0.6 0.6 Reqd. QTY Part No. Description 1 64300-KZL-730ZA COVER SET, FR.(WL)  *TYPE4*...................... 64300-KZL-730ZC *TYPE2*...................... 64300-KZL-730ZD *TYPE1*...................... 64300-KZL-730ZE *TYPE3 1*................ 64300-K39-M10ZA *TYPE1*...................... 64300-K39-M00ZA *TYPE4*...................... 64300-K39-M00ZB *TYPE3*...................... 64300-K39-M00ZC *TYPE2*...................... 64300-K39-M00ZD *TYPE1*...................... 64300-K39-M00ZA *TYPE4*...................... 64300-K39-M00ZB *TYPE3*...................... 64300-K39-M00ZC *TYPE2*...................... 64300-K39-M00ZD *TYPE1*...................... 64300-K39-M10ZA *TYPE1*...................... 64300-K39-M20ZA *TYPE3*...................... 64300-K39-M20ZB *TYPE2*...................... 64300-K39-M20ZC *TYPE1*...................... 2 64308-KZL-930ZA COVER, FR. LOWER  *NH1*...................BLACK 3 64350-KZL-730ZA COVER SET, R. FR. SIDE(WL)  *TYPE4*...................... 64350-KZL-730ZC *TYPE2*...................... 64350-KZL-730ZD *TYPE1*...................... 64350-KZL-730ZE *TYPE3 1*................ 64350-K39-M10ZA *TYPE1*...................... 64350-K39-M00ZA *TYPE4*...................... 64350-K39-M00ZB *TYPE3*...................... 64350-K39-M00ZC *TYPE2*...................... D NSC110CS E G 1 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 1 - Serial No. Parts catalogue code -------------------------------------------------------------------------------------------- -------- 2MA -------- MA -------- MA -------- MA -------- MA -------- 2MA -------- 2MA -------- 2MA -------- 2MA -------- 3MA -------- MA -------- MA -------- MA ----------------------------- -------- 2MA -------- MA -------- MA -------- MA 2015.08.20 E F.R.T. :LEFT ••••••••••• :BOTH ••••••••••• :UPPER •••••••••• :LOWER •••••••••• :BOTH ••••••••••• F-12 Ref. No. Reqd. QTY Part No. Description D (3) 64350-K39-M00ZD COVER SET, R. FR. SIDE(WL)  *TYPE1*...................... 64350-K39-M00ZA *TYPE4*...................... 64350-K39-M00ZB *TYPE3*...................... 64350-K39-M00ZC *TYPE2*...................... 64350-K39-M00ZD *TYPE1*...................... 64350-K39-M10ZA *TYPE1*...................... 4 64450-KZL-730ZA COVER SET, L. FR. SIDE(WL)  *TYPE4*...................... 64450-KZL-730ZC *TYPE2*...................... 64450-KZL-730ZD *TYPE1*...................... 64450-KZL-730ZE *TYPE3 1*................ 64450-K39-M10ZA *TYPE1*...................... 64450-K39-M00ZA *TYPE4*...................... 64450-K39-M00ZB *TYPE3*...................... 64450-K39-M00ZC *TYPE2*...................... 64450-K39-M00ZD *TYPE1*...................... 64450-K39-M00ZA *TYPE4*...................... 64450-K39-M00ZB *TYPE3*...................... 64450-K39-M00ZC *TYPE2*...................... 64450-K39-M00ZD *TYPE1*...................... 64450-K39-M10ZA *TYPE1*...................... 5 81131-KZL-A00ZA COVER, INNER UPPER  *NH1*...................BLACK CLIP, SNAP FITTING(PO)  (NATURAL) 90683-GAZ-003 CLIP, TRIM •••••••••••••••••• 90683-GAZ-980 •••••••••••••••••••••••••••• 90683-GFC-T11 •••••••••••••••••••••••••••• 93903-34480 SCREW, TAPPING, 4X16 •••••••• 93903-35220 SCREW, TAPPING, 5X12 •••••••• 64301-KZL-930YD COVER, R. FR. SIDE  *R339M*.EUPHORIA RED METALLIC 64301-KZL-930YE *NHA96P*PEARL METALLOID WHITE 64301-KZL-930ZY *NHA69P*  PEARL MAGELLANIC BLACK 13 14 15 Serial No. Parts catalogue code 1 - 1 1 1 1 1 -------------------------------------------  -------- MA -------- 2MA -------- 2MA -------- 2MA -------- 2MA -------- 3MA 1 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 ----------------------------------------------------------------------- -------- 2MA -------- MA -------- MA -------- MA -------- MA -------- 2MA -------- 2MA -------- 2MA -------- 2MA -------- 3MA 1 - 1 - 1 -------- -------- 2MA,3MA  1 -------- -------- MA 1 -------- -------- MA 1 -------- -------- MA 1 1 1 1 1 1 8 1 -------- -------- 2MA,3MA 1 -------- -------- MA 1 8 6 81132-GAH-000ZW HOOK, LUGGAGE  *NH1*...................BLACK 1 7 81133-KZL-A00 COVER, COMBINATION SWITCH ••• 1 8 81141-KZL-930ZA COVER, INNER LOWER  *NH1*...................BLACK 1 81141-KZL-930ZD *YR321R*....MACCHIATO BEIGE R 9 90107-KVB-900 BOLT, SPECIAL, 6MM •••••••••• 1 10 90302-KWW-A00 NUT, SPRING, 4MM •••••••••••• 8 11 90666-SDA-A01 NSC110CS E G - 81131-KZL-E00ZD *NHA69P*  PEARL MAGELLANIC BLACK 81131-KZL-E00ZJ *R339M*.EUPHORIA RED METALLIC 81131-KZL-E00ZK *NHA96P*PEARL METALLOID WHITE - 12 F12 FRONT COVER/INNER COVER 3 2 2 2 3 3 3 3 - - 3 19 19 19 2 2 2 - - - - 16 64401-KZL-930YD COVER, L. FR. SIDE  *R339M*.EUPHORIA RED METALLIC 64401-KZL-930YE *NHA96P*PEARL METALLOID WHITE 64401-KZL-930ZY *NHA69P*  PEARL MAGELLANIC BLACK - -  1 -------- -------- MA 1 -------- -------- MA  1 -------- -------- MA  1 -------- -------- MA 1 -------- -------- MA  1 -------- -------- MA 65 2015.08.20 E F-14 F13 FLOOR STEP (Relative ref. Number) Ref. L.O.N. Description No. 1 2 3 4 Ref. No. 3 COVER, UNDER ••••••••••••••••• STEP, FLOOR •••••••••••••••••• COVER, FLOOR SIDE :RIGHT ••••• COVER, FLOOR SIDE :LEFT •••••• COVER, FLOOR SIDE :BOTH •••••• Reqd. QTY Part No. Description D 1 50611-KZL-C00ZB COVER, UNDER  *NH1*...................BLACK 1 2 64310-KZL-A00ZA STEP, FLOOR  *NH1*...................BLACK 1 64310-KZL-A00ZB *YR321R*....MACCHIATO BEIGE R 3 83520-KZL-930ZA COVER, R. FLOOR SIDE  *NH1*...................BLACK 1 83520-KZL-E00ZD *NHA69P*  PEARL MAGELLANIC BLACK 83520-KZL-E00ZJ *R339M*.EUPHORIA RED METALLIC 83520-KZL-E00ZK *NHA96P*PEARL METALLOID WHITE 4 83620-KZL-930ZA COVER, L. FLOOR SIDE  *NH1*...................BLACK 1 83620-KZL-E00ZD *NHA69P*  PEARL MAGELLANIC BLACK 83620-KZL-E00ZJ *R339M*.EUPHORIA RED METALLIC 83620-KZL-E00ZK *NHA96P*PEARL METALLOID WHITE 5 90302-KWW-A00 NUT, SPRING, 4MM •••••••••••• 8 66 4131B4 4131D2 4131J6 4131J5 4131X0 6 90683-GAZ-003 90683-GAZ-980 90683-GFC-T11 7 93401-06012-08 8 93404-06012-00 9 93404-06020-07 10 93903-34480 CLIP, TRIM •••••••••••••••••• •••••••••••••••••••••••••••• •••••••••••••••••••••••••••• BOLT-WASHER, 6X12 ••••••••••• BOLT-WASHER, 6X12 ••••••••••• BOLT-WASHER, 6X20 ••••••••••• SCREW, TAPPING, 4X16 •••••••• 2 2 2 2 4 4 NSC110CS E G Serial No. Parts catalogue code 1 1 1 - 1 -------- -------- 2MA,3MA 1 -------- -------- MA 1 - 1 -------- -------- 2MA,3MA  1 -------- -------- MA 1 -------- -------- MA 1 -------- -------- MA 1 8 1 -------- -------- 2MA,3MA  1 -------- -------- MA 1 -------- -------- MA 1 -------- -------- MA 8 2 2 2 2 4 4 2 2 2 4 4 2015.08.20 E F.R.T. 0.2 0.7 0.1 0.1 0.2 F-14-10 F14 PILLION STEP (Relative ref. Number) Ref. L.O.N. Description No. (1) 4101C8 BAR, PILLION STEP :RIGHT ••••• 3 (1) 4101C7 BAR, PILLION STEP :LEFT •••••• 4101P4 BAR, PILLION STEP :BOTH •••••• F.R.T. 2 0.1 0.1 0.2 Reqd. QTY Ref. No. Part No. 1 2 3 4 5 50710-KWB-600 50711-KBP-900 50712-KBP-900 50715-KE8-000 94101-06000 Description D 6 94201-16150 7 95015-81000 NSC110CS E G RUBBER, PILLION STEP •••••••• BAR, R. PILLION STEP •••••••• BAR, L. PILLION STEP •••••••• PLATE, PILLION STEP SIDE •••• WASHER, PLAIN, 6MM •••••••••• 2 1 1 2 2 2 1 1 2 2 2 1 1 2 2 PIN, SPLIT, 1.6X15 •••••••••• PIN A, PILLION STEP ••••••••• 2 2 2 2 2 2 Serial No. Parts catalogue code 3 67 2015.08.20 E F-15 F15 BODY COVER (Relative ref. Number) Ref. L.O.N. Description No. 1 4131R6 COVER, BODY 2 4131J0 COVER, BODY 3 4131H9 COVER, BODY 4131J1 COVER, BODY Ref. No. 3 68 Reqd. QTY Part No. Description D 1 80151-KZL-930ZA COVER, CENTER  *NH1*...................BLACK 1 80151-KZL-930ZE *YR321R*....MACCHIATO BEIGE R 2 83505-KZL-730ZA COVER SET, R. BODY(WL)  *TYPE4*...................... 1 83505-KZL-730ZC *TYPE2*...................... 1 83505-KZL-730ZD *TYPE1*...................... 1 83505-KZL-730ZE *TYPE3 1*................ 1 83505-K39-M10ZA *TYPE1*...................... 83505-K39-M00ZA *TYPE4*...................... 83505-K39-M00ZB *TYPE3*...................... 83505-K39-M00ZC *TYPE2*...................... 83505-K39-M00ZD *TYPE1*...................... 83505-K39-M00ZA *TYPE4*...................... 83505-K39-M00ZB *TYPE3*...................... 83505-K39-M00ZC *TYPE2*...................... 83505-K39-M00ZD *TYPE1*...................... 83505-K39-M10ZA *TYPE1*...................... 83505-K39-M20ZA *TYPE3*...................... 83505-K39-M20ZB *TYPE2*...................... 83505-K39-M20ZC *TYPE1*...................... 3 83605-KZL-730ZA COVER SET, L. BODY(WL)  *TYPE4*...................... 1 83605-KZL-730ZB *TYPE3*...................... 1 83605-KZL-730ZC *TYPE2*...................... 1 83605-KZL-730ZE *TYPE1 1*................ 1 83605-K39-M10ZA *TYPE1*...................... 83605-K39-M00ZA *TYPE4*...................... - NSC110CS E G Serial No. Parts catalogue code 1 - 1 -------- -------- 2MA,3MA 1 -------- -------- MA 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 - -------- -------- 2MA - -------- -------- MA -------------------------------------------------------------------------------------------- -------- 2MA -------- MA -------- MA -------- MA -------- MA -------- 2MA -------- 2MA -------- 2MA -------- 2MA -------- 3MA -------- MA -------- MA -------- MA 2015.08.20 E :CENTER •••••••••• :RIGHT ••••••••••• :LEFT •••••••••••• :BOTH •••••••••••• F.R.T. 0.1 0.7 0.7 0.7 F-15 Ref. No. F16 BODY COVER Reqd. QTY Part No. Description (3) 83605-K39-M00ZB COVER SET, L. BODY(WL)  *TYPE3*...................... 83605-K39-M00ZC *TYPE2*...................... 83605-K39-M00ZD *TYPE1*...................... 83605-K39-M00ZA *TYPE4*...................... 83605-K39-M00ZB *TYPE3*...................... 83605-K39-M00ZC *TYPE2*...................... 83605-K39-M00ZD *TYPE1*...................... 83605-K39-M10ZA *TYPE1*...................... 83605-K39-M20ZA *TYPE3*...................... 83605-K39-M20ZB *TYPE2*...................... 83605-K39-M20ZC *TYPE1*...................... 4 90302-KWW-A00 NUT, SPRING, 4MM •••••••••••• 5 93903-34480 SCREW, TAPPING, 4X16 •••••••• D 8 4 NSC110CS E G 1 1 1 8 4 1 1 1 1 1 1 1 1 8 4 Serial No. ------------------------------------------------------------------------------ Parts catalogue code 3  -------- MA -------- MA -------- MA -------- 2MA -------- 2MA -------- 2MA -------- 2MA -------- 3MA -------- MA -------- MA -------- MA 69 2015.08.20 E F-17 G 1 FRONT FORK (Relative ref. Number) Ref. L.O.N. Description No. 1 5111C3 FORK ASSY., FRONT :RIGHT ••••• 2 5111C5 SPRING, FRONT FORK :LEFT ••••• 5111C6 SPRING, FRONT FORK :RIGHT •••• 5111C7 SPRING, FRONT FORK :BOTH ••••• 3 (4,9,14) 5111G2 PIPE, FRONT FORK :LEFT ••••••• 5111G3 PIPE, FRONT FORK :RIGHT •••••• 5111G4 PIPE, FRONT FORK :BOTH ••••••• 7 (6) 5111D2 CASE, BOTTOM :RIGHT •••••••••• 15 5111E7 SEAL SET, FRONT FORK :LEFT ••• 5111E8 SEAL SET, FRONT FORK :RIGHT •• 5111E9 SEAL SET, FRONT FORK :BOTH ••• 16 5111C2 FORK ASSY., FRONT :LEFT •••••• 5111C4 FORK ASSY., FRONT :BOTH •••••• 17 (6) 5111D1 CASE, BOTTOM :LEFT ••••••••••• 5111D3 CASE, BOTTOM :BOTH ••••••••••• Ref. No. 3 Reqd. QTY Part No. Description D 1 51400-KZL-732 51400-KZR-701 51400-KZL-732 51400-KZR-701 51400-K16-911 51400-K39-M01 51400-K16-911 51400-K39-M01 51400-KZL-732 51400-KZR-701 2 51401-KZL-732 51401-KZR-701 3 51410-KWW-641 51410-KWW-662 4 51412-GN5-901 51412-KWW-662 5 51412-KWB-601 51413-KWW-662 FORK ASSY., R. FR.  (CHUANNAN ABSORBER) FORK ASSY., R. FR.(SHOWA) ••• FORK ASSY., R. FR.  (CHUANNAN ABSORBER) FORK ASSY., R. FR.(SHOWA) ••• •••••••••••••••••••••••••••• FORK ASSY., R. FR.  (CHUANNAN ABSORBER) FORK ASSY., R. FR.(SHOWA) ••• FORK ASSY., R. FR.  (CHUANNAN ABSORBER) •••••••••••••••••••••••••••• FORK ASSY., R. FR.(SHOWA) ••• SPRING, FR. FORK ••••••••••••  (CHUANNAN ABSORBER) ••••••••••••••••••••••••••••  (SHOWA) PIPE COMP., FR. FORK(SHOWA) • PIPE COMP., FR. FORK  (CHUANNAN ABSORBER) SPRING, REBOUND(SHOWA) •••••• SPRING, REBOUND  (CHUANNAN ABSORBER) RING, BACK UP •••••••••••••••  (SHOWA) RING, BACK UP  (CHUANNAN ABSORBER) NSC110CS E G Serial No. Parts catalogue code 1 1 - - - 1 1 1 - 1 - - -  - -------- -------- 2MA - -------- -------- 2MA - -------- -------- MA  - -------- -------- MA 1 -------- -------- 2MA  1 -------- -------- 2MA 1 -------- -------- 3MA,MA 1 -------- -------- 3MA,MA 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 70 2015.08.20 E F.R.T. 0.4 0.6 0.6 0.9 0.8 0.8 1.3 0.9 0.9 0.9 1.5 0.4 0.5 0.9 1.5 F-17 Ref. No. G 2 FRONT FORK Reqd. QTY Part No. Description D 6 51414-KWW-662 7 51420-KZL-732 51420-KZL-E01 51420-KZL-732 51420-KZL-E01 51420-K16-911 51420-K39-M01 51420-K16-911 51420-K39-M01 51420-KZL-732 51420-KZL-E01 8 51425-GN5-901 51425-KWW-662 9 51437-KWB-601 51437-KWW-662 10 51454-KEV-881 11 51454-KWW-662 12 51456-KPH-901 13 51466-065-901 51466-KWW-662 14 51470-KZL-732 51470-KZR-701 15 51490-KGH-901 51490-KWW-662 16 51500-KZL-732 51500-KZR-701 51500-KZL-732 51500-KZR-701 51500-K16-911 51500-K39-M01 51500-K16-911 51500-K39-M01 51500-KZL-732 BUSH, GUIDE(CHUANNAN ABSORBER) CASE, R. BOTTOM •••••••••••••  (CHUANNAN ABSORBER) CASE COMP., R. BOTTOM •••••••  (SHOWA) CASE, R. BOTTOM •••••••••••••  (CHUANNAN ABSORBER) CASE COMP., R. BOTTOM •••••••  (SHOWA) CASE COMP., R. FR. BOTTOM  (SHOWA) CASE, R. BOTTOM  (CHUANNAN ABSORBER) CASE COMP., R. FR. BOTTOM  (SHOWA) CASE, R. BOTTOM  (CHUANNAN ABSORBER) CASE, R. BOTTOM •••••••••••••  (CHUANNAN ABSORBER) CASE COMP., R. BOTTOM •••••••  (SHOWA) SEAL, DUST(SHOWA) ••••••••••• SEAL, DUST(CHUANNAN ABSORBER) RING, PISTON ••••••••••••••••  (SHOWA) RING, PISTON  (CHUANNAN ABSORBER) SEAT B, SPRING ••••••••••••••  (SHOWA) BOLT, FR. FORK  (CHUANNAN ABSORBER) RING, STOPPER •••••••••••••••  (SHOWA) RING, OIL SEAL STOPPER(SHOWA) RING, OIL SEAL STOPPER  (CHUANNAN ABSORBER) PIPE, SEAT ••••••••••••••••••  (CHUANNAN ABSORBER) ••••••••••••••••••••••••••••  (SHOWA) SEAL SET, FR. FORK(SHOWA) ••• SEAL SET, FR. FORK  (CHUANNAN ABSORBER) FORK ASSY., L. FR.  (CHUANNAN ABSORBER) FORK ASSY., L. FR.(SHOWA) ••• FORK ASSY., L. FR.  (CHUANNAN ABSORBER) FORK ASSY., L. FR.(SHOWA) ••• •••••••••••••••••••••••••••• FORK ASSY., L. FR.  (CHUANNAN ABSORBER) FORK ASSY., L. FR.(SHOWA) ••• FORK ASSY., L. FR.  (CHUANNAN ABSORBER) •••••••••••••••••••••••••••• NSC110CS E G Serial No. Parts catalogue code 2 2 2 1 - - 1 - - - 1 - 1 - 1 - 1 - - - - - - 2 2 2 2  - -------- -------- 2MA  - -------- -------- 2MA  - -------- -------- MA  - -------- -------- MA  1 -------- -------- 2MA  1 -------- -------- 2MA  1 -------- -------- 3MA,MA  1 -------- -------- 3MA,MA 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1 1 - - - 1 1 1 - 1 - - - 3  - -------- -------- 2MA - -------- -------- 2MA - -------- -------- MA  - -------- -------- MA 1 -------- -------- 2MA  1 -------- -------- 2MA 1 -------- -------- 3MA,MA 2015.08.20 E 71 F-17 Ref. No. 3 Reqd. QTY Part No. Description D 16) 51500-KZR-701 17 51520-KZL-732 51520-KZL-E01 51520-KZL-732 51520-KZL-E01 51520-K16-911 51520-K39-M01 51520-K16-911 51520-K39-M01 51520-KZL-732 51520-KZL-E01 18 90116-KV3-701 90116-KWW-662 19 90544-283-000 90544-KRF-H71 20 91356-GM0-003 91356-KWW-662 72 G 3 FRONT FORK FORK ASSY., L. FR.(SHOWA) ••• CASE, L. BOTTOM •••••••••••••  (CHUANNAN ABSORBER) CASE COMP., L. BOTTOM •••••••  (SHOWA) CASE, L. BOTTOM •••••••••••••  (CHUANNAN ABSORBER) CASE COMP., L. BOTTOM •••••••  (SHOWA) CASE COMP., L. FR. BOTTOM  (SHOWA) CASE, L. BOTTOM  (CHUANNAN ABSORBER) CASE COMP., L. FR. BOTTOM  (SHOWA) CASE, L. BOTTOM  (CHUANNAN ABSORBER) CASE, L. BOTTOM •••••••••••••  (CHUANNAN ABSORBER) CASE COMP., L. BOTTOM •••••••  (SHOWA) BOLT, SOCKET, 8MM(SHOWA) •••• BOLT, SOCKET, 8MM  (CHUANNAN ABSORBER) WASHER, SPECIAL, 8MM(SHOWA) • WASHER, SPECIAL, 8MM  (CHUANNAN ABSORBER) O-RING, 15.8X2.4(SHOWA) ••••• O-RING, 15.8X2.85  (CHUANNAN ABSORBER) NSC110CS E G Serial No. Parts catalogue code - - 1 -------- -------- 3MA,MA 1 - - 1 - - - 1 - 1 - 1 - 1 - - - - - - 2 2  - -------- -------- 2MA  - -------- -------- 2MA  - -------- -------- MA  - -------- -------- MA  1 -------- -------- 2MA  1 -------- -------- 2MA  1 -------- -------- 3MA,MA  1 -------- -------- 3MA,MA 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2015.08.20 E F-18 G 4 FRONT BRAKE CALIPER (Relative ref. Number) Ref. L.O.N. Description No. 2 711115 SHOE(PAD) SET, BRAKE :FRONT •• 10 711130 CALIPER, FRONT BRAKE ••••••••• .INCLUDES: Bleed brakes 11 7111G0 BRACKET, FRONT CALIPER ••••••• 14 (1) 7111D1 PISTON, FRONT BRAKE CALIPER •• .INCLUDES: Bleed brakes 0.1 0.6 0.2 0.7 Reqd. QTY Ref. No. Part No. 1 2 3 4 5 06451-961-405 06455-KVB-T01 43352-568-003 43353-461-771 45108-KVB-T01 SEAL SET, PISTON •••••••••••• PAD SET, FR. BRAKE •••••••••• SCREW, BLEEDER(NISSIN) •••••• CAP, BLEEDER •••••••••••••••• SPRING, PAD ••••••••••••••••• 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 7 8 9 10 45111-MAJ-G41 45131-GZ0-006 45132-166-016 45133-MA3-006 45150-KZL-A01 1 1 1 1 1 1 1 1 1 1 1 1 45150-KZL-A02 RING, STOPPER ••••••••••••••• BOLT, PIN ••••••••••••••••••• BOOT, PIN BUSH(NISSIN) •••••• BOOT B •••••••••••••••••••••• CALIPER SUB ASSY., L. FR.  (NISSIN) •••••••••••••••••••••••••••• 1 - 1 - 1 45190-KZL-A01 45215-KPH-951 45216-166-006 45218-KWB-601 90131-KGH-900 BRACKET SUB ASSY., FR. CALIPER PIN, HANGER ••••••••••••••••• WASHER, WAVE •••••••••••••••• PISTON •••••••••••••••••••••• BOLT, FLANGE, 8X25 •••••••••• 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 11 12 13 14 15 F.R.T. Description D NSC110CS E G Serial No. Parts catalogue code 3 73 2015.08.20 E F-20-40 G 5 FRONT WHEEL (Relative ref. Number) Ref. L.O.N. Description No. 2 5 6 7 10 13 Ref. No. 3 1 2 3 4 5 (14,15) AXLE, FRONT WHEEL •••••••••••• FRONT WHEEL •••••••••••••••••• FRONT TIRE(ONE) •••••••••••••• GEARBOX ASSY., SPEEDOMETER ••• DISC, FRONT BRAKE •••••••••••• BEARING, FRONT WHEEL(ONE) •••• .Replace 1 bearing add ••••••• Reqd. QTY Part No. Description D 42753-KBN-902 44301-KVG-950 44311-KVB-910 44620-KVB-910 44650-KZL-730ZA 44650-KZL-730ZB 44650-KZL-730ZA 44650-KZL-730ZB 44650-KZL-730ZC 6 44711-KZL-731 7 8 9 10 710151 7101D4 710139 710145 711120 710115 710115G 44711-KZL-931 44800-KVB-910 44806-KVB-911 44809-KFM-900 45351-KVB-931 45351-KVB-961 45351-KVB-S01 45351-KVB-S02 11 90105-KGH-900 12 90306-KGH-901 VALVE, RIM(CHENG SHIN) •••••• AXLE, FR. WHEEL ••••••••••••• COLLAR, FR. WHEEL SIDE •••••• COLLAR, FR. DISTANCE •••••••• WHEEL SUB ASSY., FR.  *NH303M*  MAT AXIS GRAY METALLIC *YR112MU*  SUPER GOLD METALLIC-U *NH303M*  MAT AXIS GRAY METALLIC *YR112MU*  SUPER GOLD METALLIC-U *NH364M*SHEEN SILVER METALLIC NSC110CS E G Serial No. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - -------- - 1 - -------- - - 1 -------- - - 1 -------1 -------- TIRE, FR.(CHENG SHIN)  (80/90-14 M/C 40P) •••••••••••••••••••••••••••• BOX ASSY., SPEEDOMETER GEAR • GEAR, SPEEDOMETER(21T) •••••• WASHER, SPEEDOMETER GEAR •••• DISK, FR. BRAKE(YUTAKA) ••••• DISK, FR. BRAKE(NISSIN) ••••• DISK, FR. BRAKE(NHK PRECISION) DISK, FR. BRAKE(SUNSTAR) •••• 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 BOLT, BRAKE DISK, 8X24 •••••• NUT, U, 12MM(FUJI SEIMITSU) • 4 1 4 1 4 1 Parts catalogue code   -------- MA  -------- 2MA  -------- 2MA  -------- 3MA -------- MA 74 2015.08.20 E F.R.T. 0.2 0.6 0.5 0.2 0.3 0.4 0.1 F-20-40 Ref. No. G 6 FRONT WHEEL Reqd. QTY Part No. Description D 13 91052-KVB-901 91052-KVB-S51 91052-KWB-601 14 91251-KPH-901 15 91258-KM1-004 BEARING, RADIAL BALL, 6201U  (FUJIKOSHI) BEARING, RADIAL BALL, 6201U  (NSK) BEARING, RADIAL BALL, 6201U  (NTN) DUST SEAL, 21X37X7(ARAI) •••• SEAL, SPEEDOMETER GEAR BOX  (NOK) NSC110CS E G 2 2 2 2 2 2 2 1 2 1 2 1 1 1 1 Serial No. Parts catalogue code 3 75 2015.08.20 E F-22-30 G 7 REAR WHEEL (Relative ref. Number) Ref. L.O.N. Description No. 1 2 3 5 7 Ref. No. 3 SHOE(PAD) SET, BRAKE :REAR ••• REAR WHEEL ••••••••••••••••••• REAR TIRE(ONE) ••••••••••••••• CAM, BRAKE :REAR ••••••••••••• ARM, BRAKE :REAR ••••••••••••• Reqd. QTY Part No. Description D 1 06430-KWN-900 SHOE SET, BRAKE(JB) ••••••••• 06430-KZL-930 SHOE SET, BRAKE(ASK) •••••••• 2 42650-KZL-930ZA WHEEL SUB ASSY., RR.  *NH303M*  MAT AXIS GRAY METALLIC 42650-KZL-930ZD *YR112MU*  SUPER GOLD METALLIC-U 42650-KZL-930ZA *NH303M*  MAT AXIS GRAY METALLIC 42650-KZL-930ZD *YR112MU*  SUPER GOLD METALLIC-U 42650-KZL-930ZE *NH364M*SHEEN SILVER METALLIC 3 42711-KZL-731 TIRE, RR.(CHENG SHIN)  (90/90-14 M/C 46P) 42711-KZL-931 •••••••••••••••••••••••••••• 4 42753-KBN-902 VALVE, RIM(CHENG SHIN) •••••• 5 43141-KZL-940 CAM, RR. BRAKE •••••••••••••• 6 7 8 9 10 711140 710118 710142 7111B4 7111C4 NSC110CS E G Serial No. 1 1 1 1 1 1 1 1 - -------- - 1 - -------- - - 1 -------- - - 1 -------1 -------- 1 1 1 1 1 1 1 1 1 1 1 1 43151-329-000 43410-KVB-900 43472-KVB-900 90112-KVB-900 90305-KVB-901 SPRING, BRAKE SHOE •••••••••• ARM, RR. BRAKE •••••••••••••• SPRING, RR. BRAKE ARM ••••••• BOLT, FLANGE, 6X32 •••••••••• NUT, U, 16MM •••••••••••••••• 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 11 90501-KBN-900 12 95015-32001 13 95015-42000 WASHER, 16MM •••••••••••••••• JOINT B, BRAKE ARM •••••••••• NUT B, BRAKE ROD ADJUSTING •• 1 1 1 1 1 1 1 1 1 Parts catalogue code   -------- MA  -------- 2MA  -------- 2MA  -------- 3MA -------- MA 76 2015.08.20 E F.R.T. 0.4 0.6 0.6 0.5 0.5 F-24 G 8 SEAT/LUGGAGE BOX (Relative ref. Number) Ref. L.O.N. Description No. 3 6 8 9 11 13 Ref. No. SEAT :DOUBLE ••••••••••••••••• CATCH, SEAT :REAR SIDE ••••••• KEY, SEAT LOCK ••••••••••••••• CABLE, SEAT LOCK ••••••••••••• RAIL, GRAB :REAR ••••••••••••• BOX, LUGGAGE ••••••••••••••••• 0.2 0.6 0.8 0.8 0.1 0.2 Reqd. QTY Part No. Description D 1 75581-GN8-920 2 77115-KZL-930 3 77200-KZL-730 SPRING, LOCK KEY SETTING •••• RUBBER, SEAL •••••••••••••••• SEAT COMP., DOUBLE •••••••••• 77200-K39-M20 4 77215-KW7-900 5 77215-KZL-930 NSC110CS E G Serial No. Parts catalogue code •••••••••••••••••••••••••••• RUBBER C, SEAT SETTING •••••• PIN, SEAT HINGE ••••••••••••• 1 1 1 2 1 1 1 1 2 1 1 1 1 -------- -------- 2MA,3MA 1 -------- -------- MA 2 1 CATCH COMP., SEAT ••••••••••• SPRING, SEAT LOCK ••••••••••• KEY, SEAT LOCK •••••••••••••• CABLE, SEAT LOCK •••••••••••• STAY, SEAT LOCK CABLE ••••••• 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 11 81200-KZL-A00ZB GRIP, RR.  *NH364M*SHEEN SILVER METALLIC 1 81200-KZL-A00ZF *NH1*...................BLACK 81200-KZL-A00ZB *NH364M*SHEEN SILVER METALLIC 12 81251-KZL-930 MAT, LUGGAGE BOX •••••••••••• 1 13 81253-KZL-730 BOX ASSY., LUGGAGE •••••••••• 1 14 83642-171-000 BAG, OWNERS MANUAL •••••••••• 1 15 89012-KZL-930 BAND, TOOL •••••••••••••••••• 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 2 1 2 6 7 8 9 10 4131E4 4131E8 4131F2 811175 4131F6 412102 F.R.T. 77230-KZL-930 77234-GN2-000 77239-KZL-A01 77240-KZL-930 77242-KZL-930 16 90111-162-000 BOLT, FLANGE, 6MM ••••••••••• 2 17 90656-GCC-000ZC PLUG, HOLE  *NH1*...................BLACK 1 18 93404-06010-00 BOLT-WASHER, 6X10 ••••••••••• 2 ----------------------------- 3 -------- 2MA -------- MA -------- 2MA -------- 3MA,MA 77 2015.08.20 E F-24 Ref. No. 3 G 9 SEAT/LUGGAGE BOX Reqd. QTY Part No. Description D NSC110CS E G 19 93406-08040-00 BOLT-WASHER, 8X40 ••••••••••• 20 94101-08000 WASHER, PLAIN, 8MM •••••••••• 2 1 2 1 2 1 21 94201-16180 PIN, SPLIT, 1.6X18 •••••••••• 22 95701-06012-00 BOLT, FLANGE, 6X12 •••••••••• 23 95701-08022-00 BOLT, FLANGE, 8X22 •••••••••• 1 2 1 1 2 1 1 2 1 Serial No. Parts catalogue code 78 2015.08.20 E F-26 G10 FUEL TANK (Relative ref. Number) Ref. L.O.N. Description No. 1 3101A3 COCK, FUEL AUTO •••••••••••••• 2 (3) 310115 SCREEN, FUEL STRAINER •••••••• 6 310100 TANK, FUEL ••••••••••••••••••• 13 (14) 617105 FUEL TANK SENDING UNIT ••••••• F.R.T. 0.8 0.8 0.9 0.3 Reqd. QTY Ref. No. Part No. 1 2 3 4 5 16950-KZL-A01 16952-KJ9-752 16958-397-771 17260-KZL-A00 17505-KZL-930 COCK ASSY., FUEL AUTO ••••••• SCREEN SET, FUEL STRAINER ••• O-RING, 9.0X1.3 ••••••••••••• TUBE, DRAIN, 8X12X810 ••••••• TRAY, FUEL •••••••••••••••••• 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 7 8 9 10 17510-KZL-A00 17525-KBN-900 17575-KZL-A00 17620-KGH-600 17630-KZL-A00 TANK COMP., FUEL •••••••••••• JOINT, FUEL TUBE •••••••••••• COVER, FUEL TANK •••••••••••• CAP, FUEL FILLER •••••••••••• TUBE, FUEL •••••••••••••••••• 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 11 12 13 14 15 17631-KEV-900 17635-KZL-A00 37800-KZL-A01 37801-GA7-700 37802-KTL-740 PACKING, FUEL FILLER CAP •••• TUBE, PRESSURE •••••••••••••• FUEL UNIT ••••••••••••••••••• PACKING, BASE ••••••••••••••• RETAINER, FUEL UNIT ••••••••• 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 16 17 18 19 93903-34480 95002-02070 95002-02080 95701-06012-00 SCREW, TAPPING, 4X16 •••••••• CLIP, TUBE(B7) •••••••••••••• CLIP, TUBE(B8) •••••••••••••• BOLT, FLANGE, 6X12 •••••••••• 4 2 2 4 4 2 2 4 4 2 2 4 Description D NSC110CS E G Serial No. Parts catalogue code 3 79 2015.08.20 E F-28 G11 AIR CLEANER (Relative ref. Number) Ref. L.O.N. Description No. (4) 312105 ELEMENT, AIR CLEANER ••••••••• 7 3121A5 CASE, AIR CLEANER •••••••••••• 9 (5) 312102 COVER, AIR CLEANER CASE •••••• 10 3121B6 TUBE, AIR CLEANER CONNECTING • 16 (15,17,18) 1101H4 DUCT, BELT COVER ••••••••••••• F.R.T. 3 3 Reqd. QTY Ref. No. Part No. 1 2 3 4 5 15771-KV6-000 17208-GGE-900 17210-KZL-730 17213-KZL-930 17215-KZL-A00 CLIP, OIL DRAIN TUBE •••••••• COLLAR, AIR CLEANER SETTING • ELEMENT COMP., AIR CLEANER(WL) SEAL, AIR CLEANER ••••••••••• DUCT, AIR CLEANER ••••••••••• 2 2 1 2 1 2 2 1 2 1 2 2 1 2 1 6 7 8 9 10 17218-KZL-A00 17225-KZL-A00 17234-KCW-871 17235-KZL-A00 17253-KZL-A00 TUBE, BREATHER •••••••••••••• CASE SUB ASSY., AIR CLEANER • TUBE, AIR CLEANER DRAIN ••••• COVER SUB ASSY., AIR CLEANER TUBE, AIR CLEANER CONNECTING 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 17254-KVY-900 17261-KVB-T00 17274-KZL-A00 19416-KEY-900 19416-KZL-930 15 19741-KZL-930 BAND, CONNECTING TUBE(50) ••• TUBE, DRAIN ••••••••••••••••• TUBE, AIR OPENING ••••••••••• COLLAR •••••••••••••••••••••• •••••••••••••••••••••••••••• DUCT, L. COVER •••••••••••••• 1 1 1 2 2 1 1 1 1 2 2 1 1 1 1 2 1 16 17 18 19 20 19742-KZL-930 19748-KZL-930 19749-KVY-900 90112-KZL-A00 93404-06040-08 CAP, L. COVER ••••••••••••••• SEAL, DUCT •••••••••••••••••• SEAL, L. DUCT COVER ••••••••• BOLT, SPECIAL, 6X18 ••••••••• BOLT-WASHER, 6X40 ••••••••••• 1 1 1 2 2 1 1 1 2 2 1 1 1 2 2 21 22 23 24 93903-25380 93903-25480 93903-34310 95002-02130 SCREW, TAPPING, 5X16 •••••••• SCREW, TAPPING, 5X20 •••••••• SCREW, TAPPING, 4X12 •••••••• CLIP, TUBE(B12.5) ••••••••••• 1 7 1 2 1 7 1 2 1 7 1 2 D 11 12 13 14 80 Description NSC110CS E G Serial No. 2015.08.20 Parts catalogue code E 0.2 0.5 0.2 0.5 0.1 F-28 Ref. No. G12 AIR CLEANER Reqd. QTY Part No. Description D NSC110CS E G 25 95002-41200-08 CLAMP, TUBE(D12) •••••••••••• 1 1 1 26 95002-80000 1 1 1 CLIP, TUBE(C12) ••••••••••••• Serial No. Parts catalogue code 3 81 2015.08.20 E F-28-10 G13 AIR SUCTION VALVE (Relative ref. Number) Ref. L.O.N. Description No. 3 3141B4 FILTER, SECONDARY AIR SUPPLY • 7 314130 VALVE, SECONDARY AIR CONTROL • 10 (11) 3111D1 PIPE, SECONDARY AIR •••••••••• 3 Reqd. QTY Ref. No. Part No. 1 2 3 4 5 15771-KV6-000 17201-KZL-A00 17260-KFL-D00 17367-KZL-A00 17368-KZL-A00 CLIP, OIL DRAIN TUBE •••••••• JOINT, 3WAY ••••••••••••••••• FILTER COMP., AIR ••••••••••• TUBE A, SUB AIR CLEANER ••••• TUBE B, SUB AIR CLEANER ••••• 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 7 8 9 10 17622-GB7-900 18600-KVB-901 18620-KZL-A00 18631-KZL-A00 18640-KZL-A00 RUBBER, CUSHION ••••••••••••• VALVE ASSY., AIR SUCTION •••• STAY, AIR SUCTION VALVE ••••• CAP, RESONATOR •••••••••••••• PIPE COMP., AIR FEED •••••••• 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 11 12 13 14 15 18645-KVY-900 18652-KZL-A00 18655-KZL-A00 19509-KVB-900 90501-124-000 GASKET, AIR FEED PIPE ••••••• HOSE, AIR INJECTION ••••••••• TUBE, PB(ASV) ••••••••••••••• CLAMP, TUBE(D19) •••••••••••• WASHER, FR. COVER SETTING ••• 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 16 17 18 19 20 90678-MN5-000 93404-06030-00 94050-06000 95002-02070 95005-12150-20 CLIP, FUEL HOSE ••••••••••••• BOLT-WASHER, 6X30 ••••••••••• NUT, FLANGE, 6MM •••••••••••• CLIP, TUBE(B7) •••••••••••••• TUBE, 12X150 •••••••••••••••• 1 2 2 2 1 1 2 2 2 1 1 2 2 2 1 21 95005-12190-20 TUBE, 12X190 •••••••••••••••• 22 95701-06012-00 BOLT, FLANGE, 6X12 •••••••••• 23 95701-06018-00 BOLT, FLANGE, 6X18 •••••••••• 1 1 3 1 1 3 1 1 3 Description D NSC110CS E G Serial No. Parts catalogue code 82 2015.08.20 E F.R.T. 0.8 0.9 0.4 F-30 G14 EXHAUST MUFFLER (Relative ref. Number) Ref. L.O.N. Description No. 1 3131B4 GASKET, EXHAUST PIPE ••••••••• 3 313120 MUFFLER •••••••••••••••••••••• 5 313121 PROTECTOR, MUFFLER ••••••••••• F.R.T. 0.2 0.2 0.1 Reqd. QTY Ref. No. Part No. 1 2 3 4 5 18291-KVB-900 18293-KSB-900 18300-KYT-940 18316-KVB-900 18318-KZL-930 Description D NSC110CS E G GASKET, EX. PIPE •••••••••••• RUBBER, PROTECTOR PACKING ••• MUFFLER COMP., EX. •••••••••• COLLAR, MUFFLER PROTECTOR ••• PROTECTOR, MUFFLER •••••••••• 1 2 1 2 1 1 2 1 2 1 1 2 1 2 1 6 90202-ZV0-000 NUT, CAP, 6MM ••••••••••••••• 7 95701-10040-07 BOLT, FLANGE, 10X40 ••••••••• 8 95801-06016-02 BOLT, FLANGE, 6X16 •••••••••• 2 2 2 2 2 2 2 2 2 Serial No. Parts catalogue code 3 83 2015.08.20 E F-35 G15 STAND/KICK STARTER ARM (Relative ref. Number) Ref. L.O.N. Description No. 1 112107 ARM, KICK STARTER •••••••••••• 2 615195 SWITCH, SIDE STAND ••••••••••• 3 (4) 410175 STAND, MAIN •••••••••••••••••• 6 410176 SPRING, MAIN STAND ••••••••••• 7 410180 BAR, SIDE STAND •••••••••••••• 15 410182 SPRING, SIDE STAND ••••••••••• Ref. No. 3 Reqd. QTY Part No. Description D 1 28300-KVY-900 28300-KVB-900 2 35700-KZL-A01 3 50500-KZL-C30 4 50503-KVY-900 5 50504-KZL-930 NSC110CS E G ARM ASSY., KICK STARTER ••••• •••••••••••••••••••••••••••• SWITCH ASSY., SIDE STAND •••• STAND COMP., MAIN ••••••••••• SHAFT, MAIN STAND ••••••••••• COLLAR, MAIN STAND SHAFT •••• 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 7 8 9 10 50520-KVB-900 50530-KZL-930 90101-KVY-900 90108-KZL-860 90147-KVY-900 SPRING, MAIN STAND •••••••••• BAR COMP., SIDE STAND ••••••• BOLT, SETTING, 6X16 ••••••••• BOLT, SIDE STAND PIVOT •••••• BOLT, SWITCH SETTING •••••••• 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 11 12 13 14 15 90203-KVB-900 94101-10800 94201-30200 95011-61000 95014-72102 NUT, SIDE STAND ••••••••••••• WASHER, PLAIN, 10MM ••••••••• PIN, SPLIT, 3.0X20 •••••••••• RUBBER A, STAND STOPPER ••••• SPRING A, SIDE STAND •••••••• 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 16 95701-08025-00 BOLT, FLANGE, 8X25 •••••••••• 95701-08025-07 •••••••••••••••••••••••••••• 1 - 1 1 Serial No. Parts catalogue code 84 2015.08.20 E F.R.T. 0.1 0.9 0.4 0.2 0.2 0.1 F-36 G16 REAR CUSHION (Relative ref. Number) Ref. L.O.N. Description No. 1 512115 CUSHION ASSY., REAR •••••••••• Ref. No. F.R.T. 0.7 Reqd. QTY Part No. Description CUSHION ASSY., RR. ••••••••••  (CHUANNAN ABSORBER) 52400-KZL-E01 CUSHION ASSY., RR.(SHOWA) ••• 2 52485-KVY-901 BUSH, RUBBER(SHOWA) ••••••••• 52485-KWW-662 BUSH A, RUBBER  (CHUANNAN ABSORBER) 3 52486-GA7-003 COLLAR, RUBBER BUSH(SHOWA) •• 52486-GGC-901 COLLAR, RUBBER BUSH UPPER  (CHUANNAN ABSORBER) 4 92201-10090-0H BOLT, HEX., 10X90 ••••••••••• 5 94101-10000 WASHER, PLAIN, 10MM ••••••••• 6 95801-08032-00 BOLT, FLANGE, 8X32 •••••••••• D NSC110CS E G Serial No. Parts catalogue code 3 1 52400-KZL-931 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 85 2015.08.20 E F-37-10 H 1 FRONT WINKER (Relative ref. Number) Ref. L.O.N. Description No. 2 6161B6 SOCKET, WINKER :RIGHT FRONT •• 3 6161C4 WINKER :RIGHT FRONT •••••••••• 4 6161B5 SOCKET, WINKER :LEFT FRONT ••• 6161B7 SOCKET, WINKER :BOTH FRONT ••• 5 6161C3 WINKER :LEFT FRONT ••••••••••• 6161C5 WINKER :BOTH FRONT ••••••••••• 6 616182 BULB, POSITION LIGHT ••••••••• .NOTE: Same time for two units 7 616133 BULB, WINKER :FRONT •••••••••• .NOTE: Same time for two units 6161G0 BULB, WINKER :FOR 1 VEHICLE •• Ref. No. 3 Reqd. QTY Part No. Description D NSC110CS E G 1 33113-KWR-003 2 33410-KZL-A01 33410-KZL-931 3 33420-KZL-A01 33420-KZL-931 4 33460-KZL-A01 33460-KZL-931 5 33470-KZL-A01 33470-KZL-931 PIPE, CP •••••••••••••••••••• CORD COMP., R. FR. WINKER ••• •••••••••••••••••••••••••••• WINKER UNIT, R. FR. ••••••••• •••••••••••••••••••••••••••• CORD COMP., L. FR. WINKER ••• •••••••••••••••••••••••••••• WINKER UNIT, L. FR. ••••••••• •••••••••••••••••••••••••••• 2 1 1 1 1 - 2 1 1 1 1 - 2 1 1 1 1 6 34908-KZL-A01 33301-KZL-931 7 34910-KZL-A01 34910-KZL-931 8 90683-GAZ-003 90683-GAZ-980 90683-GFC-T11 9 93404-06012-00 10 93903-34480 BULB, POSITION(12V 3.4W) •••• BULB, POSITION(12V 5W) •••••• BULB, WINKER(12V 10W) ••••••• •••••••••••••••••••••••••••• CLIP, TRIM •••••••••••••••••• •••••••••••••••••••••••••••• •••••••••••••••••••••••••••• BOLT-WASHER, 6X12 ••••••••••• SCREW, TAPPING, 4X16 •••••••• 2 2 1 1 2 2 2 2 1 1 2 2 2 2 1 2 2 11 93903-35220 SCREW, TAPPING, 5X12 •••••••• 4 4 4 Serial No. Parts catalogue code 86 2015.08.20 E F.R.T. 0.2 0.3 0.2 0.3 0.3 0.4 0.1 0.1 0.2 F-38-10 H 2 REAR COMBINATION LIGHT (Relative ref. Number) Ref. L.O.N. Description No. 2 6161F3 5 6161D5 10 6161E2 11 6161D8 14 6161G1 15 616139 6161G0 16 6161Z8 17 6161Z7 6161Z9 Ref. No. (12,13) BULB, LICENSE LIGHT •••••••••• TAILLIGHT UNIT ••••••••••••••• BASE, TAILLIGHT •••••••••••••• LIGHT, LICENSE ••••••••••••••• (6,7) BULB, TAILLIGHT •••••••••••••• (3,4,9) BULB, WINKER :REAR ••••••••••• .NOTE: Same time for two units BULB, WINKER :FOR 1 VEHICLE •• COVER, REAR WINKER :RIGHT •••• COVER, REAR WINKER :LEFT ••••• COVER, REAR WINKER :BOTH ••••• F.R.T. 0.1 0.7 0.7 0.7 0.1 0.1 0.2 0.1 0.1 0.1 Reqd. QTY Part No. Description D NSC110CS E G 1 32920-MN5-003 2 33301-SA0-741 33301-KPH-W00 3 33602-KZL-A01 33602-KZL-931 4 33652-KZL-A01 33652-KZL-931 5 33700-KZL-A01 33700-KZL-841 CLAMP, CORD ••••••••••••••••• BULB(12V 5W)(STANLEY) ••••••• BULB, POSITION LIGHT(12V 5W) LENS, R. WINKER ••••••••••••• •••••••••••••••••••••••••••• LENS, L. WINKER ••••••••••••• •••••••••••••••••••••••••••• LIGHT ASSY., RR. COMBINATION •••••••••••••••••••••••••••• 2 1 1 1 1 - 2 1 1 1 1 - 2 1 1 1 1 6 33703-KZL-A01 33703-KZL-931 7 33704-KZL-931 8 33705-KZL-931 9 33706-KZL-931 10 33710-KZL-A01 33710-KZL-931 LENS, TAILLIGHT ••••••••••••• •••••••••••••••••••••••••••• SEAL A, PACKING ••••••••••••• SEAL B, PACKING ••••••••••••• SEAL C, PACKING ••••••••••••• LIGHT UNIT, RR. COMBINATION • •••••••••••••••••••••••••••• 1 1 1 2 1 - 1 1 1 2 1 - 1 1 1 2 1 11 33720-KZL-A01 33720-KZL-931 12 33722-KWN-901 33721-KZL-931 13 33729-MCZ-003 33729-KPH-W00 14 34906-GB6-921 LIGHT ASSY., LICENSE •••••••• •••••••••••••••••••••••••••• COVER COMP., LICENSE •••••••• •••••••••••••••••••••••••••• PACKING, LENS ••••••••••••••• •••••••••••••••••••••••••••• BULB, TAILLIGHT(12V 18/5W)  (STANLEY) BULB, TAIL & STOP LIGHT  (12V 21/5W)(STANLEY) 1 1 1 - 1 1 1 - 1 1 1 1 1 - - - 1 34906-447-711 Serial No. Parts catalogue code 3 87 2015.08.20 E F-38-10 Ref. No. 3 H 3 REAR COMBINATION LIGHT Reqd. QTY Part No. Description D 15 34910-KWW-C01 34907-KZL-931 34907-KZL-A01 BULB, WINKER(12V 10W)(STANLEY)  (AMBER) 2 BULB(12V 10W)(AMBER) ••••••••  (CHINA PHILIPS) 2 ••••••••••••••••••••••••••••  (OSRAM) 2 NSC110CS E G 2 2 2 - 2 - 16 17 18 19 20 80121-KZL-930 80131-KZL-930 90301-KWN-901 93901-24480 93901-34420 COVER, R. RR. WINKER •••••••• COVER, L. RR. WINKER •••••••• NUT, U, 5MM ••••••••••••••••• SCREW, TAPPING, 4X16 •••••••• SCREW, TAPPING, 4X16 •••••••• 1 1 2 2 4 1 1 2 2 4 1 1 2 2 4 21 22 23 24 93901-34480 93903-34480 93903-35320 33723-KTT-901 SCREW, TAPPING, 4X16 •••••••• SCREW, TAPPING, 4X16 •••••••• SCREW, TAPPING, 5X16 •••••••• BASE COMP., LICENSE ••••••••• 2 2 2 - 2 2 2 - 2 2 2 1 Serial No. Parts catalogue code 88 2015.08.20 E F-39 H 4 REAR FENDER (Relative ref. Number) Ref. L.O.N. Description No. 3 413105 FENDER A, REAR ••••••••••••••• 4 413110 FENDER B, REAR ••••••••••••••• Ref. No. F.R.T. 0.7 0.8 Reqd. QTY Part No. Description D NSC110CS E G 1 33741-MS6-921 2 80104-KZL-A00 3 80105-KZL-A00 80105-K39-M20 4 80107-KZL-A00 5 83551-376-000 REFLECTOR, REFLEX(STANLEY) •• PLATE, RR. FENDER SPLASH GUARD FENDER A, RR. ••••••••••••••• •••••••••••••••••••••••••••• FENDER B, RR. ••••••••••••••• GROMMET, SIDE COVER ••••••••• 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 6 90301-KWN-901 7 90683-GAZ-003 90683-GAZ-980 90683-GFC-T11 8 93404-06012-00 9 33741-KTG-U01 10 50504-KZL-930 NUT, U, 5MM ••••••••••••••••• CLIP, TRIM •••••••••••••••••• •••••••••••••••••••••••••••• •••••••••••••••••••••••••••• BOLT-WASHER, 6X12 ••••••••••• REFLECTOR, FR. REFLEX(AMBER) COLLAR, MAIN STAND SHAFT •••• 1 2 2 4 - 1 2 2 4 - 1 2 4 2 2 11 80141-K39-M20 12 90301-KGH-901 STAY, RR. SIDE REFLECTOR •••• NUT, U, 6MM(FUJI SEIMITSU) •• - - 1 4 Serial No. Parts catalogue code 3 89 2015.08.20 E F-40 H 5 BATTERY (Relative ref. Number) Ref. L.O.N. Description No. 1 610100 BATTERY •••••••••••••••••••••• 2 410185 BOX, BATTERY ••••••••••••••••• 3 Reqd. QTY Ref. No. Part No. 1 2 3 4 5 31500-KVB-T02 50381-KZL-A00 50382-KZL-A00 90111-162-000 90677-KAN-T00 Description D NSC110CS E G BATTERY(YTZ4V)(YUASA) ••••••• CASE, BATTERY ••••••••••••••• BAND, BATTERY ••••••••••••••• BOLT, FLANGE, 6MM ••••••••••• NUT, CLIP, 5MM •••••••••••••• 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 6 93891-05010-07 SCREW-WASHER, 5X10 •••••••••• 7 50391-KVB-900 CUSHION A, BATTERY •••••••••• 1 1 1 1 1 1 Serial No. Parts catalogue code 90 2015.08.20 E F.R.T. 0.2 0.2 F-41 H 6 WIRE HARNESS (Relative ref. Number) Ref. L.O.N. Description No. 2 3 5 6 7 8 10 6141A1 614105 6131B2 611100 6151A1 615145 6151A2 IGNITION CONTROL MODULE •••••• COIL, IGNITION ••••••••••••••• RECTIFIER, REGULATE •••••••••• HARNESS, WIRE •••••••••••••••• KEY SET •••••••••••••••••••••• SWITCH, COMBINATION & LOCK ••• KEY, SHUTTER ••••••••••••••••• .EXCLUDES: Key cutting 12 616169 HORN ••••••••••••••••••••••••• 13 6111C3 RELAY, WINKER •••••••••••••••• 15 6111C5 RELAY, STARTER ••••••••••••••• F.R.T. 0.8 0.8 0.8 1.2 2.9 2.1 2.0 0.1 0.2 0.2 Reqd. QTY Ref. No. Part No. 1 2 3 4 30401-KYT-940 30410-KZL-A01 30500-KZL-A01 30700-KZL-A01 Description D 5 31600-KVB-N51 6 32100-KZL-730 32100-K39-M20 7 35010-KZL-A00 8 35101-KZL-A01 9 35109-KWW-A01 10 35110-KWW-A01 11 35121-KWW-A00 12 38110-KZL-731 13 38301-GBG-911 14 38306-GE7-000 15 38501-KPH-901 38501-KVB-901 16 38506-KVB-901 38506-KZL-A01 NSC110CS E G CUSHION, C.D.I. UNIT •••••••• C.D.I. UNIT ••••••••••••••••• COIL ASSY., IGNITION •••••••• CAP ASSY., NOISE SUPPRESSOR  (NGK) RECTIFIER COMP., REGULATOR •• 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 HARNESS, WIRE ••••••••••••••• •••••••••••••••••••••••••••• KEY SET ••••••••••••••••••••• SWITCH COMP., COMBINATION &  LOCK BOLT, SOCKET, 5X8 ••••••••••• KEY SET, SHUTTER •••••••••••• 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 KEY, BLANK ••••••••••••••••••  (A0KEYTOP2REPORDER) HORN COMP.(HIGH) •••••••••••• RELAY COMP., WINKER  (PT.MITSUBA) SUSPENSION, WINKER RELAY •••• RELAY COMP., STARTER(OMRON) • RELAY COMP., STARTER  (HONDA LOCK) Serial No. Parts catalogue code 3 (1) (1) (1) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 SUSPENSION, STARTER RELAY •••  (HONDA LOCK) 1 SUSPENSION, STARTER RELAY  (OMRON) 1 1 1 1 1 91 2015.08.20 E F-41 3 H 7 WIRE HARNESS Reqd. QTY Ref. No. Part No. 17 18 19 20 90164-KZL-A00 95701-06012-00 95701-06020-00 95701-08012-00 Description D 21 98200-41000 22 98200-41500 SCREW, U-LOCK BOLT, FLANGE, BOLT, FLANGE, BOLT, FLANGE, NSC110CS E G FLAT, 6X12 •••• 6X12 •••••••••• 6X20 •••••••••• 8X12 •••••••••• 2 2 2 1 2 2 2 1 2 2 2 1 FUSE, MINI(10A) ••••••••••••• FUSE, MINI(15A) ••••••••••••• 2 2 2 2 2 2 Serial No. Parts catalogue code 92 2015.08.20 E F-42 H 8 FRAME BODY (Relative ref. Number) Ref. L.O.N. Description No. 1 410100 BODY, FRAME •••••••••••••••••• .INCLUDES: Engine removal and installation 3 411105 STAY, FRONT COVER •••••••••••• 4 4101B5 LINK, ENGINE HANGER •••••••••• .INCLUDES: Engine removal and installation F.R.T. 4.9 0.7 1.8 Reqd. QTY Ref. No. Part No. 1 2 3 4 5 50100-KZL-730 50201-KZL-C00 50310-KZL-730 50350-KZL-C00 50352-KVB-T00 BODY COMP., FRAME ••••••••••• RUBBER, FRAME UNDER ••••••••• STAY COMP., FR. COVER ••••••• LINK ASSY., ENGINE HANGER ••• RUBBER, LINK STOPPER(70) •••• 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 6 7 8 9 10 64216-GJ2-730 83551-GE2-000 90105-KVY-900 90106-GCC-000 90304-KGH-901 RUBBER, SCREEN SETTING •••••• GROMMET, AIR CLEANER CASE ••• BOLT, FLANGE, 10X270 •••••••• BOLT, FLANGE, 10X238 •••••••• NUT, U, 10MM •••••••••••••••• 2 2 1 1 2 2 2 1 1 2 2 2 1 1 2 11 95701-08045-08 BOLT, FLANGE, 8X45 •••••••••• 2 2 2 Description D NSC110CS E G Serial No. Parts catalogue code 3 93 2015.08.20 E F-46 H 9 TOOLS (Relative ref. Number) Ref. L.O.N. Description No. NO INFORMATION ••••••••••••••• Ref. No. 3 Reqd. QTY Part No. Description D NSC110CS E G 1 89102-538-000 2 89103-538-000 3 89211-KWW-640 99001-10140 4 89216-GFC-950 5 89219-KGH-900 DRIVER, SCREW(NO.2 + -) ••••• GRIP •••••••••••••••••••••••• SPANNER, 10X14 •••••••••••••• •••••••••••••••••••••••••••• WRENCH, PLUG, 16 •••••••••••• BAG, TOOL, 160MM •••••••••••• 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 99001-08120 SPANNER, 8X12 ••••••••••••••• 1 1 1 Serial No. Parts catalogue code 94 2015.08.20 E F.R.T. F-47 H10 CAUTION LABEL (Relative ref. Number) Ref. L.O.N. Description No. F.R.T. NO INFORMATION ••••••••••••••• Ref. No. Reqd. QTY Part No. 1 87504-KVY-970 87504-KZL-730 2 87505-KZL-730 3 87506-KGH-970 4 87509-KWP-900 Description D NSC110CS E G 1 1 1 1 1 1 1 1 1 5 87560-KVB-860 LABEL, REPLACEMENT INFORMATION •••••••••••••••••••••••••••• LABEL, TIRE ••••••••••••••••• MARK, BATTERY CAUTION ••••••• LABEL, AIR CLEANER ELEMENT  NOTICE LABEL, DRIVE CAUTION •••••••• 1 1 1 1 1 1 6 87701-KVB-860 LABEL, MAINTENANCE CAUTION •• 1 1 1 Serial No. Parts catalogue code 3 95 2015.08.20 E F-48 H11 MARK/STRIPE(1) (Relative ref. Number) Ref. L.O.N. Description No. NO INFORMATION ••••••••••••••• Ref. No. 3 Reqd. QTY Part No. Description 1 86641-KZL-730ZA STRIPE, R. FR. SIDE  *TYPE4*...................... 86641-KZL-730ZB *TYPE3*...................... 86641-KZL-730ZC *TYPE2*...................... 86641-KZL-730ZD *TYPE1*...................... 2 86642-KZL-730ZA STRIPE, L. FR. SIDE  *TYPE4*...................... 86642-KZL-730ZB *TYPE3*...................... 86642-KZL-730ZC *TYPE2*...................... 86642-KZL-730ZD *TYPE1*...................... 3 86643-KZL-730ZA STRIPE, R. FR. COVER  *TYPE4*...................... 86643-KZL-730ZB *TYPE3*...................... 86643-KZL-730ZC *TYPE2*...................... 86643-KZL-730ZD *TYPE1*...................... 4 86644-KZL-730ZA STRIPE, L. FR. COVER  *TYPE4*...................... 86644-KZL-730ZB *TYPE3*...................... 86644-KZL-730ZC *TYPE2*...................... 86644-KZL-730ZD *TYPE1*...................... 5 86831-KZL-730ZA STRIPE A, R. BODY COVER  *TYPE4*...................... 86831-KZL-730ZB *TYPE3*...................... 86831-KZL-730ZC *TYPE2*...................... 86831-KZL-730ZD *TYPE1*...................... 96 D NSC110CS E G 1 1 1 1 - - 1 1 1 1 - - 1 1 1 1 - - 1 1 1 1 - - 1 1 1 1 - - 6 86832-KZL-730ZA STRIPE A, L. BODY COVER  *TYPE4*...................... 1 86832-KZL-730ZB *TYPE3*...................... 1 - - Serial No. 2015.08.20 Parts catalogue code E F.R.T. F-48 Ref. No. H12 MARK/STRIPE(1) Reqd. QTY Part No. Description (6) 86832-KZL-730ZC STRIPE A, L. BODY COVER  *TYPE2*...................... 86832-KZL-730ZD *TYPE1*...................... 7 86833-KZL-730ZA STRIPE B, R. BODY COVER  *TYPE4*...................... 86833-KZL-730ZB *TYPE3*...................... 86833-KZL-730ZC *TYPE2*...................... 86833-KZL-730ZD *TYPE1*...................... 8 86834-KZL-730ZA STRIPE B, L. BODY COVER  *TYPE4*...................... 86834-KZL-730ZB *TYPE3*...................... 86834-KZL-730ZC *TYPE2*...................... 86834-KZL-730ZD *TYPE1*...................... 9 87130-KVY-970ZA MARK, HONDA(80MM)  *TYPE1*...................... 87130-KVY-970ZB *TYPE2*...................... D NSC110CS E G 1 1 - - 1 1 1 1 - - 1 1 1 1 - - 1 1 - - Serial No. Parts catalogue code 3 97 2015.08.20 E F-48-1 H13 MARK/STRIPE(2) (Relative ref. Number) Ref. L.O.N. Description No. NO INFORMATION ••••••••••••••• Ref. No. 3 98 Reqd. QTY Part No. Description 1 86641-K39-M00ZA STRIPE, R. FR. SIDE COVER  *TYPE4*...................... 86641-K39-M00ZB *TYPE3*...................... 86641-K39-M00ZC *TYPE2*...................... 86641-K39-M00ZD *TYPE1*...................... 86641-K39-M00ZA *TYPE4*...................... 86641-K39-M00ZB *TYPE3*...................... 86641-K39-M00ZC *TYPE2*...................... 86641-K39-M00ZD *TYPE1*...................... 2 86642-K39-M00ZA STRIPE, L. FR. SIDE COVER  *TYPE4*...................... 86642-K39-M00ZB *TYPE3*...................... 86642-K39-M00ZC *TYPE2*...................... 86642-K39-M00ZD *TYPE1*...................... 86642-K39-M00ZA *TYPE4*...................... 86642-K39-M00ZB *TYPE3*...................... 86642-K39-M00ZC *TYPE2*...................... 86642-K39-M00ZD *TYPE1*...................... 3 86643-K39-M00ZA STRIPE, FR. COVER  *TYPE4*...................... 86643-K39-M00ZB *TYPE3*...................... 86643-K39-M00ZC *TYPE2*...................... 86643-K39-M00ZD *TYPE1*...................... 86643-K39-M00ZA *TYPE4*...................... 86643-K39-M00ZB *TYPE3*...................... 86643-K39-M00ZC *TYPE2*...................... 86643-K39-M00ZD *TYPE1*...................... 4 86831-K39-M00ZA STRIPE, R. BODY COVER  *TYPE4*...................... D NSC110CS E G Serial No. - 1 1 1 1 - 1 1 1 1 --------------------------------------------------------- - 1 1 1 1 - 1 1 1 1 --------------------------------------------------------- - 1 1 1 1 - 1 1 1 1 --------------------------------------------------------- - 1 - -------- Parts catalogue code  -------- MA -------- MA -------- MA -------- MA -------- 2MA -------- 2MA -------- 2MA -------- 2MA  -------- MA -------- MA -------- MA -------- MA -------- 2MA -------- 2MA -------- 2MA -------- 2MA  -------- MA -------- MA -------- MA -------- MA -------- 2MA -------- 2MA -------- 2MA -------- 2MA  -------- MA 2015.08.20 E F.R.T. F-48-1 Ref. No. H14 MARK/STRIPE(2) Reqd. QTY Part No. Description (4) 86831-K39-M00ZB STRIPE, R. BODY COVER  *TYPE3*...................... 86831-K39-M00ZC *TYPE2*...................... 86831-K39-M00ZD *TYPE1*...................... 86831-K39-M00ZA *TYPE4*...................... 86831-K39-M00ZB *TYPE3*...................... 86831-K39-M00ZC *TYPE2*...................... 86831-K39-M00ZD *TYPE1*...................... 5 86832-K39-M00ZA STRIPE, L. BODY COVER  *TYPE4*...................... 86832-K39-M00ZB *TYPE3*...................... 86832-K39-M00ZC *TYPE2*...................... 86832-K39-M00ZD *TYPE1*...................... 86832-K39-M00ZA *TYPE4*...................... 86832-K39-M00ZB *TYPE3*...................... 86832-K39-M00ZC *TYPE2*...................... 86832-K39-M00ZD *TYPE1*...................... D NSC110CS E G Serial No. - 1 1 1 - 1 1 1 1 -------------------------------------------------- - 1 1 1 1 - 1 1 1 1 --------------------------------------------------------- Parts catalogue code 3  -------- MA -------- MA -------- MA -------- 2MA -------- 2MA -------- 2MA -------- 2MA  -------- MA -------- MA -------- MA -------- MA -------- 2MA -------- 2MA -------- 2MA -------- 2MA 99 2015.08.20 E F-48-2 H15 MARK/STRIPE(3) (Relative ref. Number) Ref. L.O.N. Description No. NO INFORMATION ••••••••••••••• 3 Ref. No. Reqd. QTY Part No. Description D 1 86101-K39-M10ZA MARK, HONDA(80MM)  *TYPE1*...................... 2 86641-K39-M10ZA STRIPE, R. FR. SIDE COVER  *TYPE1*...................... 3 86642-K39-M10ZA STRIPE, L. FR. SIDE COVER  *TYPE1*...................... 4 86643-K39-M10ZA STRIPE, R. FR. COVER  *TYPE1*...................... 5 86644-K39-M10ZA STRIPE, L. FR. COVER  *TYPE1*...................... 6 86645-K39-M10ZA MARK, FR.(SPACY)  *TYPE1*...................... 7 86831-K39-M10ZA STRIPE A, R. BODY COVER  *TYPE1*...................... 8 86832-K39-M10ZA STRIPE A, L. BODY COVER  *TYPE1*...................... 9 86833-K39-M10ZA STRIPE B, R. BODY COVER  *TYPE1*...................... - NSC110CS E G 1 1 1 1 1 1 1 1 1 - Serial No. Parts catalogue code  - -------- -------- 2MA 1 -------- -------- 3MA  - -------- -------- 2MA 1 -------- -------- 3MA  - -------- -------- 2MA 1 -------- -------- 3MA  - -------- -------- 2MA 1 -------- -------- 3MA  - -------- -------- 2MA 1 -------- -------- 3MA  - -------- -------- 2MA 1 -------- -------- 3MA  - -------- -------- 2MA 1 -------- -------- 3MA  - -------- -------- 2MA 1 -------- -------- 3MA  - -------- -------- 2MA 1 -------- -------- 3MA 100 2015.08.20 E F.R.T. F-48-2 Ref. No. H16 MARK/STRIPE(3) Reqd. QTY Part No. Description D NSC110CS E G Serial No. Parts catalogue code 10 86834-K39-M10ZA STRIPE B, L. BODY COVER  *TYPE1*...................... - 1 -  - -------- -------- 2MA 1 -------- -------- 3MA 11 86835-K39-M10ZA MARK(SPACY)  *TYPE1*...................... - 2 -  - -------- -------- 2MA 2 -------- -------- 3MA 3 101 2015.08.20 E F-48-3 I 1 MARK/STRIPE(4) (Relative ref. Number) Ref. L.O.N. Description No. NO INFORMATION ••••••••••••••• 3 Ref. No. Reqd. QTY Part No. Description 1 86101-K39-M20ZA MARK, HONDA(80MM)  *TYPE2*...................... 86101-K39-M20ZB *TYPE1*...................... 2 86833-K39-M20ZA MARK, BODY COVER  *TYPE1*...................... 3 86834-K39-M20ZA MARK(HELMET IN)  *TYPE2*...................... 86834-K39-M20ZB *TYPE1*...................... D NSC110CS E G - - - - - - Serial No. Parts catalogue code  1 -------- -------- MA 1 -------- -------- MA  2 -------- -------- MA  2 -------- -------- MA 2 -------- -------- MA 102 2015.08.20 E F.R.T. PART NO. INDEX Part Number Address Page Ref. 06000 06430-KWN-900 06430-KZL-930 06451-961-405 06455-KVB-T01 06530-GBG-B20 06531-GBG-B20 G7 G7 G4 G4 F9 F9 76 76 73 73 62 62 1 1 1 2 1 2 11000 11100-KZL-A00 11103-KVB-901 11103-KVB-930 11108-KZL-930 11200-KZL-A00 11203-GC7-300 11203-KVB-901 11204-KGF-900 11205-GBC-300 11205-GW3-931 11205-GW3-980 11211-KZL-930 11216-GGC-900 11230-KVB-900 11340-KVY-900 11340-KYT-940 11342-KVY-900 11343-KVG-900 11344-GW3-980 11361-KVY-900 11395-KVY-901 E2 E2 E3 E2 E3 D16 E3 E3 E3 D16 E2 E3 D11 E3 D16 E2 D12 D12 D12 D12 D12 D12 E2 D12 49 49 50 49 50 47 50 50 50 47 49 50 42 50 47 49 43 43 43 43 43 43 49 43 1 2 1 2 1 1 2 3 3 2 3 4 1 5 3 2 1 2 2 3 4 5 4 6 Part Number 13041-KVY-700 13042-KVY-700 13051-KVY-700 13052-KVY-700 13101-KVY-900 13102-KVY-305 13103-KVY-305 13104-KVY-305 13105-KVY-305 13111-087-000 13115-GN5-910 Address Page Ref. E4 E4 E4 E4 E4 E4 E4 E4 E4 E4 E4 51 51 51 51 51 51 51 51 51 51 51 2 2 2 2 3 3 3 3 3 4 5 D5 D5 D5 D5 D5 D7 D5 D5 D5 D7 D7 D7 D7 D7 D7 D7 D5 D5 D5 D5 D5 D5 36 36 36 36 36 38 36 36 36 38 38 38 38 38 38 38 36 36 36 36 36 36 2 2 3 4 5 1 6 7 8 2 3 3 3 4 5 6 9 10 11 12 13 14 14000 14100-KVY-900 14100-KZL-A00 14125-KVY-900 14126-KPH-900 14321-KVY-900 14401-KVB-901 14430-KVY-901 14440-KVY-901 14461-KVB-900 14510-KVB-900 14520-GFC-771 14520-K25-901 14520-KVY-901 14531-KVY-900 14560-KCW-851 14611-KVB-900 14711-KVY-900 14721-KVY-900 14751-KWP-900 14771-GB4-680 14775-KVY-900 14781-MA6-000 12000 15000 12100-KVY-900 12191-KVY-901 12200-KVY-900 12204-KVY-305 12206-KPL-900 12209-GB4-681 12251-KVY-901 12252-KYT-305 12310-KVY-901 12361-035-000 12391-KZL-A00 D8 D8 D3 D3 D3 D5 D3 D3 D2 E3 D2 39 39 34 34 34 36 34 34 33 50 33 1 2 1 2 3 1 4 4 1 6 2 E4 E4 E4 E4 E4 E4 E4 51 51 51 51 51 51 51 1 2 2 2 2 2 2 15100-KVB-900 15133-KVY-900 15135-KVY-900 15331-KVB-900 15332-KVB-900 15421-107-000 15421-KPL-900 15426-KVB-900 15651-KZL-930 15771-KV6-000 D10 D10 D10 D10 D10 E3 E3 E3 E2 G11 G13 41 41 41 41 41 50 50 50 49 80 82 1 2 3 4 5 7 7 8 5 1 1 E5 E5 E5 E5 E5 E5 52 52 52 52 52 52 1 2 3 4 5 6 13000 16000 13000-KZL-A00 13011-KVY-700 13012-KVY-700 13021-KVY-700 13022-KVY-700 13031-KVY-700 13032-KVY-700 16010-KGF-911 16012-KZL-732 16013-KRP-981 16015-KVY-901 16016-KRP-981 16028-KVB-901 Part Number 16037-KCW-000 16046-KZL-A01 16050-KVY-901 16075-GHB-640 16100-KZL-732 16107-GCC-000 16111-KVB-902 16119-KZL-A01 16131-ZW9-801 16140-GFC-901 16155-KJ9-751 16163-KGF-911 16165-KVB-901 16180-KGH-971 16190-GEE-003 16199-KZL-A01 16201-KVY-901 16222-MV4-300 16236-KVG-900 16423-KGH-901 16950-KZL-A01 16952-KJ9-752 16958-397-771 Address Page Ref. E5 E5 E5 E5 E5 E5 E5 E5 E5 E5 E5 E5 E5 E5 E5 E5 D3 D3 D12 E5 G10 G10 G10 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 52 34 34 43 52 79 79 79 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 5 6 7 23 1 2 3 17000 17110-KVY-900 17112-KZL-A00 17201-KZL-A00 17208-GGE-900 17210-KZL-730 17213-KZL-930 17215-KZL-A00 17218-KZL-A00 17225-KZL-A00 17234-KCW-871 17235-KZL-A00 17253-KZL-A00 17254-KVY-900 17256-KZL-A00 17257-KVB-900 17258-KVY-900 17260-KFL-D00 17260-KZL-A00 17261-KVB-T00 17274-KZL-A00 17367-KZL-A00 17368-KZL-A00 17505-KZL-930 17510-KZL-A00 17525-KBN-900 17575-KZL-A00 17620-KGH-600 17622-GB7-900 17630-KZL-A00 17631-KEV-900 17635-KZL-A00 17910-KZL-730 D3 D3 G13 G11 G11 G11 G11 G11 G11 G11 G11 G11 G11 D3 D3 D3 G13 G10 G11 G11 G13 G13 G10 G10 G10 G10 G10 G13 G10 G10 G10 F5 34 34 82 80 80 80 80 80 80 80 80 80 80 34 34 34 82 79 80 80 82 82 79 79 79 79 79 82 79 79 79 58 7 8 2 2 3 4 5 6 7 8 9 10 11 9 10 11 3 4 12 13 4 5 5 6 7 8 9 6 10 11 12 1 J 1 Part Number Address Page Ref. 18000 18291-KVB-900 18293-KSB-900 18300-KYT-940 18316-KVB-900 18318-KZL-930 18600-KVB-901 18620-KZL-A00 18631-KZL-A00 18640-KZL-A00 18645-KVY-900 18652-KZL-A00 18655-KZL-A00 G14 G14 G14 G14 G14 G13 G13 G13 G13 G13 G13 G13 19000 19416-KEY-900 19416-KZL-930 19509-KVB-900 19510-KVY-900 19610-KVY-900 19621-KZL-A00 19625-KVY-900 19631-KVY-900 19639-GBC-000 19741-KZL-930 19742-KZL-930 19748-KZL-930 19749-KVY-900 G11 G11 G13 D9 D1 D1 D1 D1 D1 G11 G11 G11 G11 45 11 45 12 45 13 47 6 47 7 47 8 47 9 28120-KVB-901 28150-KVB-900 28223-GCC-000 28230-KVB-T00 28250-KVB-T02 28253-KVB-900 28255-GS6-000 80 14 28281-GCC-000 80 14 28300-KVB-900 82 14 28300-KVY-900 40 1 30000 32 1 32 2 32 3 30158-GW3-980 32 4 30401-KYT-940 32 5 30410-KZL-A01 80 15 30500-KZL-A01 80 16 30700-KZL-A01 80 17 31000 80 18 D11 D11 D13 D13 D13 D13 D13 D13 G15 G15 42 42 44 44 44 44 44 44 84 84 2 3 9 10 11 12 13 14 1 1 F5 H6 H6 H6 H6 58 91 91 91 91 2 1 2 3 4 31110-KZL-A01 31110-KZL-A02 31120-KZL-A01 31120-KZL-A02 31204-KG8-004 31206-GW3-004 31210-KVY-961 31213-KEE-630 31500-KVB-T02 31600-KVB-N51 31916-KRM-841 31926-KRM-841 31926-KYT-901 31928-MFF-D01 D9 D9 D9 D9 D11 D11 D11 D11 H5 H6 D3 D3 D3 D3 40 40 40 40 42 42 42 42 90 91 34 34 34 34 2 2 3 3 4 5 6 7 1 5 12 12 12 12 H6 H6 D11 D9 H2 D9 91 91 42 40 87 40 6 6 8 4 1 5 F2 F1 55 54 1 1 83 83 83 83 83 82 82 82 82 82 82 82 1 2 3 4 5 7 8 9 10 11 12 13 D16 D16 47 47 D13 D14 D13 D13 D13 D13 D13 D13 D13 D14 D14 D14 D14 44 45 44 44 44 44 44 44 44 45 45 45 45 D14 D14 D14 D14 D14 45 45 45 45 45 22000 22011-KVB-T00 22100-KVY-900 22102-KVY-900 22105-KVY-900 22109-KVY-900 22110-KVY-900 22113-KVY-900 22123-KVY-900 22131-KVY-900 22350-KVY-900 22401-KVY-900 22535-KZL-A00 22804-148-000 23000 23100-KVY-901 23205-KVY-960 23224-KVY-900 23225-KSY-900 23226-KVB-900 4 5 23233-KZL-A00 23237-GCC-C50 23238-GCC-000 23411-KVY-900 23421-KVB-900 23422-KVG-900 23430-KVB-900 Address Page Ref. D14 D14 D14 D16 D16 D16 D16 21000 21200-KZL-A00 21395-KVB-901 Part Number 28000 1 1 2 3 4 5 6 7 32000 8 2 3 32100-K39-M20 4 32100-KZL-730 5 32410-KZL-A01 32907-KVY-900 32920-MN5-003 32976-KZL-A00 6 33000 7 8 9 33101-KZL-841 10 33101-KZL-A01 4 103 2015.08.20 E PART NO. INDEX Part Number 33102-KZL-841 33113-KWR-003 33130-KZL-A01 33301-KPH-W00 33301-KZL-931 33301-SA0-741 33410-KZL-931 33410-KZL-A01 33420-KZL-931 33420-KZL-A01 33460-KZL-931 33460-KZL-A01 33470-KZL-931 33470-KZL-A01 33602-KZL-931 33602-KZL-A01 33652-KZL-931 33652-KZL-A01 33700-KZL-841 33700-KZL-A01 33703-KZL-931 33703-KZL-A01 33704-KZL-931 33705-KZL-931 33706-KZL-931 33710-KZL-931 33710-KZL-A01 33715-GB0-900 33720-KZL-931 33720-KZL-A01 33721-KZL-931 33722-KWN-901 33723-KTT-901 33729-KPH-W00 33729-MCZ-003 33741-KTG-U01 33741-MS6-921 4 Address Page Ref. F2 F1 F2 H1 F1 H2 H1 H2 H1 H1 H1 H1 H1 H1 H1 H1 H2 H2 H2 H2 H2 H2 H2 H2 H2 H2 H2 H2 H2 D1 H2 H2 H2 H2 H3 H2 H2 H4 H4 55 54 55 86 54 87 86 87 86 86 86 86 86 86 86 86 87 87 87 87 87 87 87 87 87 87 87 87 87 32 87 87 87 87 88 87 87 89 89 2 2 3 1 3 2 6 2 2 2 3 3 4 4 5 5 3 3 4 4 5 5 6 6 7 8 9 10 10 6 11 11 12 12 24 13 13 9 1 F1 F2 H2 H2 H3 H3 F3 F3 H1 F3 F3 H3 H1 H1 54 55 87 87 88 88 56 56 86 56 56 88 86 86 4 4 14 14 15 15 1 2 6 2 1 15 7 7 34000 34901-KPH-901 34901-KZL-841 34906-447-711 34906-GB6-921 34907-KZL-931 34907-KZL-A01 34908-GA7-701 34908-KVE-900 34908-KZL-A01 34908-MB9-871 34909-KVR-600 34910-KWW-C01 34910-KZL-931 34910-KZL-A01 Part Number Address Page Ref. 35000 35010-KZL-A00 35101-KZL-A01 35109-KWW-A01 35110-KWW-A01 35121-KWW-A00 35160-KWW-A01 35170-KWW-A02 35180-KWW-A01 35200-KWW-A01 35340-KPH-901 35340-KWB-601 35700-KZL-A01 H6 H6 H6 H6 H6 F5 F5 F5 F5 F5 F6 G15 91 91 91 91 91 58 58 58 58 58 59 84 37000 37121-ML7-671 37200-K39-M21 37200-KZL-A01 37210-KZL-A01 37211-KZL-931 37212-KZL-A01 37214-KZL-931 37215-KS3-901 37224-K39-M21 37224-KZL-A01 37305-KE5-008 37800-KZL-A01 37801-GA7-700 37802-KTL-740 F3 F3 F3 F3 F3 F3 F3 F3 F3 F3 F3 G10 G10 G10 56 56 56 56 56 56 56 56 56 56 56 79 79 79 H6 H6 H6 H6 H6 H6 H6 91 91 91 91 91 91 91 42650-KZL-930ZA G7 42650-KZL-930ZD G7 42650-KZL-930ZE G7 42711-KZL-731 G7 42711-KZL-931 G7 42753-KBN-902 G5 G7 76 76 76 76 76 74 76 38000 38110-KZL-731 38301-GBG-911 38306-GE7-000 38501-KPH-901 38501-KVB-901 38506-KVB-901 38506-KZL-A01 42000 Address Page Ref. 43450-KZL-941 F5 43455-KZL-930 F5 7 43472-KVB-900 G7 8 44000 9 10 11 44301-KVG-950 G5 3 44311-KVB-910 G5 4 44620-KVB-910 G5 5 44650-KZL-730ZA G5 6 44650-KZL-730ZB G5 7 44650-KZL-730ZC G5 1 44711-KZL-731 G5 2 44711-KZL-931 G5 44800-KVB-910 G5 44806-KVB-911 G5 44809-KFM-900 G5 3 44830-KVY-721 F3 4 45000 4 5 6 45108-KVB-T01 G4 7 45111-MAJ-G41 G4 8 45126-KZL-A01 F6 9 45131-GZ0-006 G4 10 45132-166-016 G4 10 45133-MA3-006 G4 11 45150-KZL-A01 G4 13 45150-KZL-A02 G4 14 45156-KZL-940 F6 15 45157-KZL-940 F6 45190-KZL-A01 G4 45215-KPH-951 G4 45216-166-006 G4 12 45218-KWB-601 G4 13 45351-KVB-931 G5 14 45351-KVB-961 G5 15 45351-KVB-S01 G5 15 45351-KVB-S02 G5 16 45451-471-000 F10 16 45504-410-003 F6 45510-KZL-A01 F6 45510-KZL-A02 F6 45512-MA6-006 F6 2 45513-HA2-006 F6 2 45517-GW0-751 F6 2 45520-GE2-006 F6 3 45520-MG7-006 F6 3 45521-HA2-006 F6 1 45521-K21-901 F6 4 45530-KVY-911 F6 43000 43141-KZL-940 43151-329-000 43352-568-003 43353-461-771 43410-KVB-900 Part Number 58 58 76 74 74 74 74 74 74 74 74 74 74 74 56 76 76 73 73 76 5 6 3 4 7 50100-KZL-730 50201-KZL-C00 50301-GN5-901 50301-KRS-830 50302-GN5-900 H8 H8 F9 F9 F9 93 93 62 62 62 104 2015.08.20 Part Number Address Page Ref. 8 50302-KRS-830 F9 9 50306-GN5-900 F9 8 50310-KZL-730 H8 50350-KZL-C00 H8 50352-KVB-T00 H8 50381-KZL-A00 H5 2 50382-KZL-A00 H5 3 50391-KVB-900 H5 4 50500-KZL-C30 G15 5 50503-KVY-900 G15 5 50504-KZL-930 G15 5 H4 6 50520-KVB-900 G15 6 50530-KZL-930 G15 7 50611-KZL-C00ZB F13 8 50710-KWB-600 F14 9 50711-KBP-900 F14 12 50712-KBP-900 F14 50715-KE8-000 F14 51000 73 73 59 73 73 73 73 73 59 59 73 73 73 73 74 74 74 74 63 59 59 59 59 59 59 59 59 59 59 59 50000 G7 G7 G4 G4 G7 J 2 E 5 6 2 7 8 9 10 10 3 4 11 12 13 14 10 10 10 10 1 5 6 6 7 8 9 10 10 11 11 12 51400-K16-911 51400-K39-M01 51400-KZL-732 51400-KZR-701 51401-KZL-732 51401-KZR-701 51410-KWW-641 51410-KWW-662 51412-GN5-901 51412-KWB-601 51412-KWW-662 51413-KWW-662 51414-KWW-662 51420-K16-911 51420-K39-M01 51420-KZL-732 51420-KZL-E01 51425-GN5-901 51425-KWW-662 51437-KWB-601 51437-KWW-662 51454-KEV-881 51454-KWW-662 51456-KPH-901 51466-065-901 51466-KWW-662 51470-KZL-732 51470-KZR-701 51490-KGH-901 51490-KWW-662 51500-K16-911 51500-K39-M01 1 51500-KZL-732 2 51500-KZR-701 3 3 51520-K16-911 4 51520-K39-M01 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G1 G2 G2 G2 G2 G2 G2 G2 G2 G2 G2 G2 G2 G2 G2 G2 G2 G2 G2 G2 G2 G2 G2 G3 G3 G3 Part Number Address Page Ref. 62 4 51520-KZL-732 G3 62 5 51520-KZL-E01 G3 93 3 52000 93 4 93 5 90 2 52400-KZL-931 G16 90 3 52400-KZL-E01 G16 90 7 52485-KVY-901 G16 84 3 52485-KWW-662 G16 84 4 52486-GA7-003 G16 84 5 52486-GGC-901 G16 89 10 53000 84 6 84 7 66 1 53100-KZL-730 F7 67 1 53140-KVB-900 F5 67 2 53166-KVB-900 F5 67 3 53167-KFM-900 F5 67 4 53168-KFM-900 F5 53168-KFM-902 F5 53172-KZL-940 F5 53173-GFM-970 F5 70 1 53175-KRS-T80 F6 70 1 53178-KZL-940 F5 70 1 53181-KZL-940 F5 70 1 53182-KVB-900 F5 70 2 53183-KVB-900 F5 70 2 53205-KZL-A00ZM F7 70 3 53205-KZL-A00ZN F7 70 3 53205-KZL-A00ZP F7 70 4 53205-KZL-A00ZQ F7 70 5 53205-KZL-A00ZR F7 70 4 53205-KZL-A00ZS F7 70 5 53205-KZL-A00ZT F7 71 6 53206-KZL-730ZA F7 71 7 53206-KZL-730ZB F7 71 7 53209-GAH-000 F1 F2 71 7 71 7 53211-GN5-900 F9 71 8 53211-KRS-830 F9 71 8 53212-GN5-900 F9 71 9 53212-KRS-830 F9 71 9 53214-GN5-900 F9 71 10 53219-K39-M20 F9 71 11 53219-KZL-C00 F9 71 12 53220-GN5-850 F9 71 13 61000 71 13 71 14 71 14 61100-KZL-930A2 F10 71 15 61100-KZL-930A3 F10 71 15 61100-KZL-930YH F10 71 16 61100-KZL-930YJ F10 71 16 61100-KZL-930YK F10 71 16 61100-KZL-930YL F10 71 16 61100-KZL-930YM F10 72 16 72 17 72 17 72 17 72 17 85 85 85 85 85 85 1 1 2 2 3 3 60 58 58 58 58 58 58 58 59 58 58 58 58 60 60 60 60 60 60 60 60 60 54 55 62 62 62 62 62 62 62 62 1 10 11 12 13 13 14 15 13 16 17 18 19 2 2 2 2 2 2 2 3 3 5 5 6 6 7 7 8 9 9 10 63 63 63 63 63 63 63 2 2 2 2 2 2 2 PART NO. INDEX Part Number Address Page Ref. 64000 64216-GJ2-730 H8 64300-K39-M00ZA F11 64300-K39-M00ZB F11 64300-K39-M00ZC F11 64300-K39-M00ZD F11 64300-K39-M10ZA F11 64300-K39-M20ZA F11 64300-K39-M20ZB F11 64300-K39-M20ZC F11 64300-KZL-730ZA F11 64300-KZL-730ZC F11 64300-KZL-730ZD F11 64300-KZL-730ZE F11 64301-KZL-930YD F12 64301-KZL-930YE F12 64301-KZL-930ZY F12 64308-KZL-930ZA F11 64310-KZL-A00ZA F13 64310-KZL-A00ZB F13 64350-K39-M00ZA F11 F12 64350-K39-M00ZB F11 F12 64350-K39-M00ZC F11 F12 64350-K39-M00ZD F12 64350-K39-M10ZA F11 F12 64350-KZL-730ZA F11 64350-KZL-730ZC F11 64350-KZL-730ZD F11 64350-KZL-730ZE F11 64401-KZL-930YD F12 64401-KZL-930YE F12 64401-KZL-930ZY F12 64450-K39-M00ZA F12 64450-K39-M00ZB F12 64450-K39-M00ZC F12 64450-K39-M00ZD F12 64450-K39-M10ZA F12 64450-KZL-730ZA F12 64450-KZL-730ZC F12 64450-KZL-730ZD F12 64450-KZL-730ZE F12 93 64 64 64 64 64 64 64 64 64 64 64 64 65 65 65 64 66 66 64 65 64 65 64 65 65 64 65 64 64 64 64 65 65 65 65 65 65 65 65 65 65 65 65 75000 75581-GN8-920 G8 77 G8 G8 G8 G8 G8 G8 77 77 77 77 77 77 77000 77115-KZL-930 77200-K39-M20 77200-KZL-730 77215-KW7-900 77215-KZL-930 77230-KZL-930 Part Number Address Page Ref. 77234-GN2-000 G8 77239-KZL-A01 G8 6 77240-KZL-930 G8 1 77242-KZL-930 G8 1 1 80000 1 1 80104-KZL-A00 H4 1 80105-K39-M20 H4 1 80105-KZL-A00 H4 1 80107-KZL-A00 H4 1 80121-KZL-930 H3 1 80131-KZL-930 H3 1 80141-K39-M20 H4 1 80151-KZL-930ZA F15 15 80151-KZL-930ZE F15 15 15 81000 2 2 81131-KZL-A00ZA F12 2 81131-KZL-E00ZD F12 3 81131-KZL-E00ZJ F12 3 81131-KZL-E00ZK F12 3 81132-GAH-000ZW F12 3 81133-KZL-A00 F12 3 81141-KZL-930ZA F12 3 81141-KZL-930ZD F12 3 81200-KZL-A00ZB G8 3 81200-KZL-A00ZF G8 3 81251-KZL-930 G8 3 81253-KZL-730 G8 3 3 83000 3 16 83505-K39-M00ZA F15 16 83505-K39-M00ZB F15 16 83505-K39-M00ZC F15 4 83505-K39-M00ZD F15 4 83505-K39-M10ZA F15 4 83505-K39-M20ZA F15 4 83505-K39-M20ZB F15 4 83505-K39-M20ZC F15 4 83505-KZL-730ZA F15 4 83505-KZL-730ZC F15 4 83505-KZL-730ZD F15 4 83505-KZL-730ZE F15 83520-KZL-930ZA F13 83520-KZL-E00ZD F13 83520-KZL-E00ZJ F13 1 83520-KZL-E00ZK F13 83551-376-000 H4 83551-GE2-000 H8 83605-K39-M00ZA F15 F16 2 3 83605-K39-M00ZB F16 3 83605-K39-M00ZC F16 4 83605-K39-M00ZD F16 5 83605-K39-M10ZA F15 F16 6 77 7 77 8 77 9 77 10 Part Number Address Page Ref. 83605-K39-M20ZA F16 83605-K39-M20ZB F16 83605-K39-M20ZC F16 83605-KZL-730ZA F15 83605-KZL-730ZB F15 83605-KZL-730ZC F15 83605-KZL-730ZE F15 83620-KZL-930ZA F13 83620-KZL-E00ZD F13 83620-KZL-E00ZJ F13 83620-KZL-E00ZK F13 83642-171-000 G8 89 2 89 3 89 3 89 4 88 16 88 17 86000 89 11 68 1 68 1 86101-K39-M10ZA H15 86101-K39-M20ZA I1 86101-K39-M20ZB I1 86641-K39-M00ZA H13 65 5 86641-K39-M00ZB H13 65 5 86641-K39-M00ZC H13 65 5 86641-K39-M00ZD H13 65 5 86641-K39-M10ZA H15 65 6 86641-KZL-730ZA H11 65 7 86641-KZL-730ZB H11 65 8 86641-KZL-730ZC H11 65 8 86641-KZL-730ZD H11 77 11 86642-K39-M00ZA H13 77 11 86642-K39-M00ZB H13 77 12 86642-K39-M00ZC H13 77 13 86642-K39-M00ZD H13 86642-K39-M10ZA H15 86642-KZL-730ZA H11 86642-KZL-730ZB H11 68 2 86642-KZL-730ZC H11 68 2 86642-KZL-730ZD H11 68 2 86643-K39-M00ZA H13 68 2 86643-K39-M00ZB H13 68 2 86643-K39-M00ZC H13 68 2 86643-K39-M00ZD H13 68 2 86643-K39-M10ZA H15 68 2 86643-KZL-730ZA H11 68 2 86643-KZL-730ZB H11 68 2 86643-KZL-730ZC H11 68 2 86643-KZL-730ZD H11 68 2 86644-K39-M10ZA H15 66 3 86644-KZL-730ZA H11 66 3 86644-KZL-730ZB H11 66 3 86644-KZL-730ZC H11 66 3 86644-KZL-730ZD H11 89 5 86645-K39-M10ZA H15 93 7 86831-K39-M00ZA H13 H14 68 3 69 3 86831-K39-M00ZB H14 69 3 86831-K39-M00ZC H14 69 3 86831-K39-M00ZD H14 69 3 86831-K39-M10ZA H15 68 3 86831-KZL-730ZA H11 69 3 86831-KZL-730ZB H11 69 3 69 3 69 3 68 3 68 3 68 3 68 3 66 4 66 4 66 4 66 4 77 14 100 102 102 98 98 98 98 100 96 96 96 96 98 98 98 98 100 96 96 96 96 98 98 98 98 100 96 96 96 96 100 96 96 96 96 100 98 99 99 99 99 100 96 96 1 1 1 1 1 1 1 2 1 1 1 1 2 2 2 2 3 2 2 2 2 3 3 3 3 4 3 3 3 3 5 4 4 4 4 6 4 4 4 4 4 7 5 5 J 3 Part Number Address Page Ref. 86831-KZL-730ZC H11 86831-KZL-730ZD H11 86832-K39-M00ZA H14 86832-K39-M00ZB H14 86832-K39-M00ZC H14 86832-K39-M00ZD H14 86832-K39-M10ZA H15 86832-KZL-730ZA H11 86832-KZL-730ZB H11 86832-KZL-730ZC H12 86832-KZL-730ZD H12 86833-K39-M10ZA H15 86833-K39-M20ZA I1 86833-KZL-730ZA H12 86833-KZL-730ZB H12 86833-KZL-730ZC H12 86833-KZL-730ZD H12 86834-K39-M10ZA H16 86834-K39-M20ZA I1 86834-K39-M20ZB I1 86834-KZL-730ZA H12 86834-KZL-730ZB H12 86834-KZL-730ZC H12 86834-KZL-730ZD H12 86835-K39-M10ZA H16 87000 87130-KVY-970ZA H12 87130-KVY-970ZB H12 87504-KVY-970 H10 87504-KZL-730 H10 87505-KZL-730 H10 87506-KGH-970 H10 87509-KWP-900 H10 87560-KVB-860 H10 87701-KVB-860 H10 88000 88113-GCC-J71 88114-KVB-900 88115-KZL-930 88210-GFM-971 88220-GFM-971 F4 F4 F4 F4 F4 G8 H9 H9 H9 H9 H9 90000 90001-KVY-900 90002-GFC-900 96 5 90002-KGH-900 96 5 90005-KY7-000 99 5 90012-333-000 99 5 90017-GCC-000 99 5 90031-KVB-900 99 5 90032-KVB-900 100 8 90035-166-008 96 6 90083-GB6-911 96 6 90101-KVY-900 97 6 90101-KZL-930 97 6 100 9 90102-KZL-930 102 2 90105-KGH-900 97 7 90105-KVY-900 97 7 90106-GCC-000 97 7 90107-KVB-900 97 7 90108-KZL-860 101 10 90109-MZ5-008 102 3 90111-162-000 102 3 97 8 90111-KZL-A00 97 8 90112-KVB-900 97 8 90112-KZL-A00 97 8 90114-KGH-900 101 11 90116-GFM-900 90116-KV3-701 90116-KWW-662 90131-883-000 97 9 90131-KGH-900 97 9 90145-KPH-B30 95 1 90147-KVY-900 95 1 90164-KZL-A00 95 2 90201-GCC-000 95 3 90202-KN7-670 95 4 90202-ZV0-000 95 5 90203-KVB-900 95 6 90206-001-000 90301-GFC-B41 90301-KGH-901 90301-KWN-901 57 1 57 2 90302-KVB-T01 57 3 90302-KWW-A00 57 4 57 5 90304-KGH-901 89000 89012-KZL-930 89102-538-000 89103-538-000 89211-KWW-640 89216-GFC-950 89219-KGH-900 Part Number D3 D10 77 15 90305-KVB-901 94 1 90306-KGH-901 94 2 90401-KVY-900 94 3 90410-HC4-000 94 4 90412-KZL-840 94 5 90426-KZL-840 90439-443-740 90441-GY6-940 90442-044-000 34 13 90454-GB2-000 41 6 90474-333-000 Address Page Ref. D9 D7 D5 D2 E2 E3 F3 D5 G15 F1 F2 F7 G5 H8 H8 F12 G15 F3 G8 H5 F10 G7 G11 F6 F5 G3 G3 E2 G4 F6 G15 H7 D3 D14 G14 G15 D5 F4 H4 H3 H4 F5 F7 F12 F13 F16 F7 H8 G7 G5 D3 D9 D13 D13 D13 D14 D14 D14 E3 40 38 36 33 49 50 56 36 84 54 55 60 74 93 93 65 84 56 77 90 63 76 80 59 58 72 72 49 73 59 84 92 34 45 83 84 36 57 89 88 89 58 60 65 66 69 60 93 76 74 34 40 44 44 44 45 45 45 50 6 7 15 3 6 9 13 16 8 6 6 4 11 8 9 9 9 14 16 4 3 9 19 14 20 18 18 7 15 15 10 17 14 14 6 11 17 6 12 18 6 21 5 10 5 4 6 10 10 12 15 7 15 16 17 15 16 17 10 4 105 2015.08.20 E J 4 PART NO. INDEX Part Number Address Page Ref. 90501-124-000 G13 90501-KBN-900 G7 90501-KPH-880 F7 90505-KPH-880 F7 90543-MV9-670 D2 90544-283-000 G3 90544-KRF-H71 G3 90545-300-000 F6 90601-KZL-930 D12 90651-MA5-671 F6 90656-GCC-000ZC G8 90666-SDA-A01 F12 90677-KAN-T00 H5 90678-MN5-000 G13 90683-GAZ-003 F12 F13 H1 H4 90683-GAZ-980 F12 F13 H1 H4 90683-GFC-T11 F12 F13 H1 H4 90701-KFM-900 D3 D8 90702-KFM-900 D10 D12 D16 90702-KZL-930 E2 90741-KVY-900 E4 82 76 60 60 33 72 72 59 43 59 77 65 90 82 65 66 86 89 65 66 86 89 65 66 86 89 34 39 41 43 47 49 51 15 11 7 8 4 19 19 16 8 17 17 11 5 16 12 6 8 7 12 6 8 7 12 6 8 7 16 3 7 9 10 8 6 91000 4 91002-KVY-901 91002-KZL-A01 91005-KVB-N50 91005-KVB-S50 91007-KVB-902 91007-KVB-S51 91009-KVB-902 91009-KVY-961 91009-KZL-931 91015-KVB-901 91052-KVB-901 91052-KVB-S51 91052-KWB-601 91104-GGC-901 91109-KVY-901 91109-KVY-902 91201-434-003 91201-GCC-771 91202-KJ9-003 91202-KVB-901 91211-GK8-013 91211-PE9-003 91212-K44-V01 E3 E3 D12 D12 D16 D16 D16 D14 D16 D16 G6 G6 G6 D16 D14 D14 D16 E2 E3 E3 D14 D12 D12 50 50 43 43 47 47 47 45 47 47 75 75 75 47 45 45 47 49 50 50 45 43 43 11 11 10 10 11 11 12 18 12 13 13 13 13 13 19 19 14 9 12 13 20 11 11 Part Number 91251-KPH-901 91255-KVB-901 91255-KVB-902 91256-KK3-840 91258-KM1-004 91301-GR0-004 91302-001-020 91306-MG3-000 91307-035-000 91307-639-000 91309-KEE-630 91351-642-000 91351-GR1-000 91356-GM0-003 91356-KWW-662 91422-GFM-970 Address Page Ref. G6 D16 D16 F3 G6 D7 E3 D7 E2 E2 D11 D14 D14 G3 G3 F8 75 47 47 56 75 38 50 38 49 49 42 45 45 72 72 61 14 15 15 15 15 8 14 9 10 11 9 21 22 20 20 9 92000 92201-10090-0H G16 92900-06012-0B D3 92900-06028-0B D3 85 4 34 17 34 18 93000 93401-06012-08 93401-06020-00 93404-06010-00 93404-06012-00 93404-06020-00 93404-06020-07 93404-06030-00 93404-06040-08 93406-08040-00 93500-04008-1H 93500-04012-0H 93500-05025-0A 93500-05025-0H 93600-04012-1G 93891-05010-07 93892-04006-08 93892-04008-18 93892-05012-18 93892-05014-18 93892-05016-08 93893-04012-17 93901-24480 93901-34120 93901-34420 93901-34480 93903-25380 93903-25480 93903-34120 93903-34310 93903-34480 F13 F5 G8 F13 H1 H4 D1 F13 G13 G11 G9 E5 E5 F5 D3 F6 H5 D11 E6 E6 E6 D11 F6 H3 D10 H3 H3 D1 G11 G11 D12 G11 F8 F12 66 58 77 66 86 89 32 66 82 80 78 52 52 58 34 59 90 42 53 53 53 42 59 88 41 88 88 32 80 80 43 80 61 65 7 22 18 8 9 8 7 9 17 20 19 24 25 23 19 18 6 10 26 27 28 11 19 19 8 20 21 8 21 22 12 23 10 13 Part Number 93903-35220 93903-35320 Address Page Ref. F13 F16 G10 H1 H3 F12 H1 F3 H3 66 69 79 86 88 65 86 56 88 10 5 16 10 22 14 11 16 23 D15 D13 D3 F6 G13 D9 F14 G9 G16 G15 E2 F14 G9 G15 D16 D13 D15 E3 46 44 34 59 82 40 67 78 85 84 49 67 78 84 47 44 46 50 23 18 20 20 18 8 5 20 5 12 12 6 21 13 16 19 24 15 G10 G13 G10 E6 G11 G12 D16 D12 G12 G13 G13 E6 G15 G15 G7 G7 F14 F6 G9 G10 G13 H7 E1 D9 G13 H7 79 82 79 53 80 81 47 43 81 82 82 53 84 84 76 76 67 59 78 79 82 92 48 40 82 92 17 19 18 29 24 25 17 13 26 20 21 30 14 15 12 13 7 21 22 19 22 18 18 9 23 19 94000 94030-12200 94030-14200 94050-06000 94050-10000 94101-06000 94101-08000 94101-10000 94101-10800 94109-12000 94201-16150 94201-16180 94201-30200 94510-20000 94511-16000 94520-28000 94520-52150 95000 95002-02070 95002-02080 95002-02089 95002-02130 95002-41200-08 95002-50000 95002-80000 95005-12150-20 95005-12190-20 95005-45240-50 95011-61000 95014-72102 95015-32001 95015-42000 95015-81000 95701-06012-00 95701-06014-00 95701-06016-00 95701-06018-00 95701-06020-00 106 2015.08.20 E Part Number Address Page Ref. 95701-06022-00 D7 E2 95701-06030-00 E1 95701-06040-00 E1 95701-06055-00 E2 95701-06080-00 E2 95701-06085-07 E2 95701-06100-00 D3 95701-06115-00 E2 95701-08012-00 E3 H7 95701-08022-00 G9 95701-08025-00 G15 95701-08025-07 G15 95701-08045-08 H8 95701-10040-07 G14 95801-06016-02 G14 95801-08032-00 G16 95801-10045-08 F9 38 49 48 48 49 49 49 34 49 50 92 78 84 84 93 83 83 85 62 10 13 19 20 14 15 16 21 17 16 20 23 16 16 11 7 8 6 11 40 40 59 32 42 43 43 50 50 41 10 11 22 9 12 14 15 17 18 9 96000 96001-06016-00 96001-06020-00 96001-06022-00 96001-06025-00 96001-06035-00 D9 D9 F6 D1 D11 D12 96001-06085-00 D12 96100-63010-00 E3 96100-63020-00 E3 96220-30168 D10 98000 98200-41000 98200-41500 H7 H7 92 21 92 22 99001-08120 H9 99001-10140 H9 99101-KTB-0980 E6 94 6 94 3 53 31 99000 Part Number Address Page Ref. K 1 PART NAME INDEX Part name Address Page Ref. [A ] ARM ASSY., KICK STARTER •••••• ARM COMP., EX. VALVE ROCKER •• ARM COMP., IN. VALVE ROCKER •• ARM, RR. BRAKE ••••••••••••••• AXLE, FR. WHEEL •••••••••••••• G15 D5 D5 G7 G5 84 36 36 76 74 1 7 6 7 2 G8 H9 F9 F9 D3 D3 H5 G11 F5 G8 G15 F14 F14 H3 H5 D12 D14 E3 D16 D16 G6 D16 D16 E3 E3 D14 D14 E5 H8 G8 F13 77 94 62 62 34 34 90 80 58 77 84 67 67 88 90 43 45 50 47 47 75 47 47 50 50 45 45 52 93 77 66 H1 H4 D1 F5 F13 G13 G11 G9 E2 E3 F4 F1 F2 G5 E2 H8 H8 86 89 32 58 66 82 80 78 49 50 57 54 55 74 49 93 93 14 5 1 2 9 11 3 11 15 15 7 3 2 24 1 10 19 11 12 11 13 13 13 17 18 18 6 16 1 18 7 8 9 8 7 22 9 17 20 19 6 9 3 6 6 11 7 9 8 [B ] BAG, OWNERS MANUAL ••••••••••• BAG, TOOL, 160MM ••••••••••••• BALL SET, STEEL, #6X23 ••••••• BALL SET, STEEL, #6X29 ••••••• BAND A, INSULATOR •••••••••••• BAND B, INSULATOR •••••••••••• BAND, BATTERY •••••••••••••••• BAND, CONNECTING TUBE •••••••• BAND, HANDLE BRACKET ••••••••• BAND, TOOL ••••••••••••••••••• BAR COMP., SIDE STAND •••••••• BAR, L. PILLION STEP ••••••••• BAR, R. PILLION STEP ••••••••• BASE COMP., LICENSE •••••••••• BATTERY •••••••••••••••••••••• BEARING COMP. •••••••••••••••• BEARING, NEEDLE, 20X29X18 •••• BEARING, RADIAL BALL, 6007 ••• BEARING, RADIAL BALL, 60/22 UU BEARING, RADIAL BALL, 6201 ••• BEARING, RADIAL BALL, 6201U •• BEARING, RADIAL BALL, 6204 ••• BEARING, RADIAL BALL, 6204 C3 BEARING, RADIAL BALL, 6301 ••• BEARING, RADIAL BALL, 6302 ••• BEARING, RADIAL BALL, 6902U •• BELT, DRIVE •••••••••••••••••• BODY COMP., BYSTARTER •••••••• BODY COMP., FRAME •••••••••••• BOLT-WASHER, 6X10 •••••••••••• BOLT-WASHER, 6X12 •••••••••••• BOLT-WASHER, 6X20 •••••••••••• BOLT-WASHER, 6X30 •••••••••••• BOLT-WASHER, 6X40 •••••••••••• BOLT-WASHER, 8X40 •••••••••••• BOLT A, STUD, 7X193.5 •••••••• BOLT B, STUD, 7X198.5 •••••••• BOLT, ADAPTER, 10MM •••••••••• BOLT, ADJUSTING •••••••••••••• BOLT, BOLT, BOLT, BOLT, BRAKE DISK, 8X24 ••••••• DRAIN PLUG, 12X15 •••••• FLANGE, 10X238 ••••••••• FLANGE, 10X270 ••••••••• Part name Address BOLT, BOLT, BOLT, BOLT, BOLT, FLANGE, FLANGE, FLANGE, FLANGE, FLANGE, 10X40 ••••••••••• 10X45 ••••••••••• 10X48 ••••••••••• 5X14 •••••••••••• 6MM ••••••••••••• BOLT, BOLT, BOLT, BOLT, FLANGE, FLANGE, FLANGE, FLANGE, 6X10 •••••••••••• 6X100 ••••••••••• 6X115 ••••••••••• 6X12 •••••••••••• Page Ref. G14 F9 F7 D9 G8 H5 D3 D3 E2 F6 G9 G10 G13 H7 E1 D9 83 62 60 40 77 90 34 34 49 59 78 79 82 92 48 40 G14 BOLT, FLANGE, 6X18 •••••••••••• G13 BOLT, FLANGE, 6X20 •••••••••••• D9 H7 BOLT, FLANGE, 6X22 •••••••••••• D7 E2 F6 BOLT, FLANGE, 6X25 •••••••••••• D1 BOLT, FLANGE, 6X30 •••••••••••• E1 BOLT, FLANGE, 6X32 •••••••••••• G7 BOLT, FLANGE, 6X35 •••••••••••• D11 D12 BOLT, FLANGE, 6X40 •••••••••••• E1 BOLT, FLANGE, 6X55 •••••••••••• E2 BOLT, FLANGE, 6X80 •••••••••••• E2 BOLT, FLANGE, 6X85 •••••••••••• D12 E2 BOLT, FLANGE, 8X12 •••••••••••• E3 H7 BOLT, FLANGE, 8X22 •••••••••••• G9 BOLT, FLANGE, 8X25 •••••••••••• G4 G15 BOLT, FLANGE, 8X32 •••••••••••• G16 BOLT, FLANGE, 8X45 •••••••••••• H8 BOLT, FR. FORK •••••••••••••••• G2 BOLT, HANDLE LEVER PIVOT•••••• F6 BOLT, HEAD COVER•••••••••••••• D2 BOLT, HEX., 10X90••••••••••••• G16 BOLT, HEX., 6X30•••••••••••••• D10 BOLT, KNOCK, 5MM•••••••••••••• D5 BOLT, OIL, 10X22•••••••••••••• F6 BOLT, PIN ••••••••••••••••••••• G4 BOLT, SETTING, 6X16 ••••••••••• G15 BOLT, SIDE STAND PIVOT•••••••• G15 BOLT, SOCKET, 5X8 ••••••••••••• H6 BOLT, SOCKET, 8MM ••••••••••••• G3 BOLT, SPECIAL, 6MM •••••••••••• F10 F12 BOLT, SPECIAL, 6X18 ••••••••••• G11 BOLT, STUD, 6X12•••••••••••••• D3 BOLT, STUD, 6X28•••••••••••••• D3 BOLT, SWITCH SETTING •••••••••• G15 83 82 40 92 38 49 59 32 48 76 42 43 48 49 49 43 49 50 92 78 73 84 85 93 71 59 33 85 41 36 59 73 84 84 91 72 63 65 80 34 34 84 BOLT, FLANGE, 6X14 •••••••••••• BOLT, FLANGE, 6X16 •••••••••••• 2015.08.20 E 7 11 4 6 16 4 13 21 17 21 22 19 22 18 18 9 10 8 23 11 19 10 13 22 9 19 9 12 14 20 14 15 15 16 16 20 23 15 16 6 11 11 14 3 4 6 16 15 7 8 9 9 18 3 9 19 17 18 10 Part name Address BOOT B•••••••••••••••••••••••• BOOT COMP.•••••••••••••••••••• BOOT, MIRROR•••••••••••••••••• BOOT, PIN BUSH•••••••••••••••• BOSS, DRIVE FACE•••••••••••••• BOX ASSY., LUGGAGE•••••••••••• BOX ASSY., SPEEDOMETER GEAR••• BRACKET COMP., FR.•••••••••••• BRACKET SUB ASSY., FR. CALIPER BRACKET, L. HANDLE LEVER•••••• BULB•••••••••••••••••••••••••• Page Ref. G4 F6 F4 G4 D13 G8 G5 D11 G4 F5 H2 H3 F1 F2 H1 H2 H2 H2 F3 73 59 57 73 44 77 74 42 73 58 87 88 54 55 86 87 87 87 56 BULB, WINKER•••••••••••••••••• H1 H3 BUSH A, RUBBER•••••••••••••••• G16 BUSH, 8X12X6•••••••••••••••••• D11 E3 BUSH, ENGINE HANGER RUBBER•••• E2 E3 BUSH, GUIDE••••••••••••••••••• G2 BUSH, KICK SPINDLE•••••••••••• D13 BUSH, MAINSTAND••••••••••••••• E2 E3 BUSH, RR. CUSHION UNDER RUBBER E3 BUSH, RUBBER•••••••••••••••••• G16 BYSTARTER ASSY., AUTO••••••••• E5 86 88 85 42 50 49 50 71 44 49 50 50 85 52 9 5 1 8 3 13 7 7 11 14 2 15 4 4 6 2 14 14 1 2 7 15 2 1 5 2 1 6 12 3 4 3 2 8 58 56 58 77 73 36 76 91 73 79 52 57 80 59 82 50 52 56 72 72 71 71 8 12 1 9 10 2 5 4 4 9 21 2 16 8 9 6 11 7 17 17 7 7 BULB, HEADLIGHT••••••••••••••• BULB, BULB, BULB, BULB, BULB, POSITION•••••••••••••••• POSITION LIGHT•••••••••• TAILLIGHT••••••••••••••• TAIL & STOP LIGHT••••••• WEDGE BASE•••••••••••••• [C ] CABLE COMP., RR. BRAKE•••••••• CABLE COMP., SPEEDOMETER•••••• CABLE COMP., THROTTLE••••••••• CABLE, SEAT LOCK•••••••••••••• CALIPER SUB ASSY., L. FR.••••• CAMSHAFT COMP.•••••••••••••••• CAM, RR. BRAKE•••••••••••••••• CAP ASSY., NOISE SUPPRESSOR••• CAP, BLEEDER•••••••••••••••••• CAP, FUEL FILLER•••••••••••••• CAP, HOLDER••••••••••••••••••• CAP, LOCK NUT••••••••••••••••• CAP, L. COVER••••••••••••••••• CAP, MASTER CYLINDER•••••••••• CAP, RESONATOR•••••••••••••••• CAP, TAPPET ADJUSTING HOLE•••• CARBURETOR ASSY.•••••••••••••• CASE ASSY.•••••••••••••••••••• CASE COMP., L. BOTTOM••••••••• CASE COMP., L. FR. BOTTOM••••• CASE COMP., R. BOTTOM••••••••• CASE COMP., R. FR. BOTTOM••••• F5 F3 F5 G8 G4 D5 G7 H6 G4 G10 E5 F4 G11 F6 G13 E3 E5 F3 G3 G3 G2 G2 5 107 K 2 PART NAME INDEX Part name Address CASE COMP., TRANSMISSION ••••• CASE SUB ASSY., AIR CLEANER •• CASE, BATTERY •••••••••••••••• CASE, L. BOTTOM •••••••••••••• CASE, R. BOTTOM •••••••••••••• CATCH COMP., SEAT •••••••••••• CHAIN, CAM ••••••••••••••••••• CHAMBER SET, FLOAT ••••••••••• CIRCLIP •••••••••••••••••••••• CIRCLIP, 6MM ••••••••••••••••• CIRCLIP, EXTERNAL, 16MM •••••• CIRCLIP, EXTERNAL, 20MM •••••• CIRCLIP, INTERNAL, 28MM •••••• CIRCLIP, INTERNAL, 32MM •••••• CIRCLIP, INTERNAL, 52MM •••••• CLAMP •••••••••••••••••••••••• D16 G11 H5 G3 G2 G8 D7 E5 F6 D14 D13 D16 D15 D12 E3 F3 47 80 90 72 71 77 38 52 59 45 44 47 46 43 50 56 CLAMPER A, BRAKE HOSE •••••••• CLAMPER B, BRAKE HOSE •••••••• CLAMPER, DRAIN TUBE •••••••••• CLAMPER, RR. BRAKE CABLE ••••• CLAMP, CORD •••••••••••••••••• CLAMP, TUBE •••••••••••••••••• F6 F6 D12 F5 H2 G12 G13 D9 G13 F1 F2 G11 G13 E4 F12 F12 F13 H1 H4 D12 D16 E6 G10 59 59 43 58 87 81 82 40 82 54 55 80 82 51 65 65 66 86 89 43 47 53 79 G11 G12 G13 D3 G10 H6 D3 G11 F7 F7 G11 G5 G5 D13 G15 H4 G14 G16 80 81 82 34 79 91 34 80 60 60 80 74 74 44 84 89 83 85 CLIP, A.C. GENERATOR CORD •••• CLIP, FUEL HOSE •••••••••••••• CLIP, HEADLIGHT •••••••••••••• CLIP, OIL DRAIN TUBE ••••••••• CLIP, PISTON PIN, 13MM ••••••• CLIP, SNAP FITTING ••••••••••• CLIP, TRIM ••••••••••••••••••• CLIP, TUBE ••••••••••••••••••• CLIP, VALVE GUIDE •••••••••••• COCK ASSY., FUEL AUTO •••••••• COIL ASSY., IGNITION ••••••••• COLLAR ••••••••••••••••••••••• 5 108 Page Ref. COLLAR A, HANDLE SETTING ••••• COLLAR B, HANDLE SETTING ••••• COLLAR, AIR CLEANER SETTING •• COLLAR, FR. DISTANCE ••••••••• COLLAR, FR. WHEEL SIDE ••••••• COLLAR, KICK BOSS •••••••••••• COLLAR, MAIN STAND SHAFT ••••• COLLAR, MUFFLER PROTECTOR •••• COLLAR, RUBBER BUSH •••••••••• 4 7 2 17 7 6 1 4 17 17 19 16 24 8 15 3 9 3 4 7 9 1 25 14 4 16 5 5 1 1 5 11 12 6 8 7 13 17 29 17 18 24 26 19 3 1 3 10 14 7 8 2 4 3 13 5 10 4 3 Part name Address COLLAR, RUBBER BUSH UPPER ••••• COLLAR, SEAL•••••••••••••••••• COLLAR, SPRING •••••••••••••••• COLLAR, TAILLIGHT SETTING ••••• CORD COMP., L. FR. WINKER ••••• CORD COMP., R. FR. WINKER ••••• COTTER, VALVE••••••••••••••••• COVER COMP., CYLINDER HEAD •••• COVER COMP., FAN•••••••••••••• COVER COMP., LICENSE •••••••••• COVER COMP., L.••••••••••••••• COVER COMP., L. SIDE •••••••••• COVER SET, FR. •••••••••••••••• COVER SET, L. BODY •••••••••••• COVER SET, L. FR. SIDE•••••••• COVER SET, R. BODY •••••••••••• COVER SET, R. FR. SIDE•••••••• COVER SUB ASSY., AIR CLEANER•• COVER, CENTER••••••••••••••••• COVER, COMBINATION SWITCH ••••• COVER, FR. HANDLE••••••••••••• COVER, FR. LOWER•••••••••••••• COVER, FUEL TANK•••••••••••••• COVER, HANDLE RR. ••••••••••••• COVER, INNER LOWER•••••••••••• COVER, INNER UPPER•••••••••••• COVER, L. FLOOR SIDE •••••••••• COVER, L. FR. SIDE •••••••••••• COVER, L. RR. WINKER •••••••••• COVER, OIL PUMP••••••••••••••• COVER, RUBBER••••••••••••••••• COVER, R. FLOOR SIDE •••••••••• COVER, R. FR. SIDE •••••••••••• COVER, R. RR. WINKER •••••••••• COVER, UNDER•••••••••••••••••• COVER, VENT HOLE•••••••••••••• CRANKCASE COMP., L. ••••••••••• CRANKCASE COMP., R. ••••••••••• CRANKSHAFT COMP.•••••••••••••• CUSHION ASSY., RR. •••••••••••• CUSHION A, BATTERY•••••••••••• CUSHION, C.D.I. UNIT •••••••••• CYLINDER COMP. •••••••••••••••• CYLINDER SET, MASTER •••••••••• CYLINDER SUB ASSY., FR. MASTER C.D.I. UNIT••••••••••••••••••• G16 D14 D14 D1 H1 H1 D5 D2 D1 H2 D12 D12 F11 F15 F16 F12 F15 F11 F12 G11 F15 F12 F7 F11 G10 F7 F12 F12 F13 F12 H3 E2 F2 F13 F12 H3 F13 D12 E3 E2 E4 G16 H5 H6 D8 F6 F6 H6 Page Ref. 85 45 45 32 86 86 36 33 32 87 43 43 64 68 69 65 68 64 65 80 68 65 60 64 79 60 65 65 66 65 88 49 55 66 65 88 66 43 50 49 51 85 90 91 39 59 59 91 3 12 13 6 4 2 14 1 1 12 2 2 1 3 3 4 2 3 3 9 1 7 2 2 8 3 8 5 4 16 17 4 2 3 15 16 1 1 2 1 1 1 7 1 1 12 6 2 [D ] DIAPHRAGM ••••••••••••••••••••• F6 DISK, FR. BRAKE••••••••••••••• G5 DOWEL PIN, 8X12••••••••••••••• D10 D12 D16 DOWEL PIN, SPECIAL, 8X14 •••••• D3 D8 DRIVER, SCREW••••••••••••••••• H9 2015.08.20 E 59 74 41 43 47 34 39 94 10 10 7 9 10 16 3 1 Part name Address DUCT, AIR CLEANER••••••••••••• DUCT, L. COVER•••••••••••••••• DUST SEAL, 21X37X7•••••••••••• DUST SEAL, STEERING HEAD•••••• Page Ref. G11 G11 G6 F9 80 80 75 62 5 15 14 8 ELEMENT COMP., AIR CLEANER•••• G11 E-RING, 3MM••••••••••••••••••• F5 80 58 3 2 44 45 45 44 40 89 89 63 82 44 52 40 71 72 70 79 92 5 7 8 2 1 3 4 2 3 6 3 2 16 16 1 13 21 22 E5 G13 E5 D3 D8 D3 G14 E5 D2 D12 D16 D7 E2 D16 52 82 52 34 39 34 83 52 33 43 47 38 49 47 1 11 23 5 2 4 1 18 2 6 5 5 5 9 D13 D16 D10 G5 H9 F5 F5 G8 H8 H4 F10 44 47 41 74 94 58 58 77 93 89 63 10 8 2 8 2 10 11 11 7 5 1 [E ] [F ] FACE COMP., MOVABLE DRIVE••••• FACE SET, DRIVEN•••••••••••••• FACE SET, MOVABLE DRIVEN•••••• FACE, DRIVE••••••••••••••••••• FAN COMP., COOLING•••••••••••• FENDER A, RR.••••••••••••••••• FENDER B, RR.••••••••••••••••• FENDER, FR.••••••••••••••••••• FILTER COMP., AIR••••••••••••• FIN, DRIVE FACE••••••••••••••• FLOAT SET••••••••••••••••••••• FLYWHEEL COMP.•••••••••••••••• FORK ASSY., L. FR.•••••••••••• D13 D14 D14 D13 D9 H4 H4 F10 G13 D13 E5 D9 G2 G3 FORK ASSY., R. FR.•••••••••••• G1 FUEL UNIT••••••••••••••••••••• G10 FUSE, MINI•••••••••••••••••••• H7 [G ] GASKET SET•••••••••••••••••••• GASKET, AIR FEED PIPE••••••••• GASKET, BYSTARTER••••••••••••• GASKET, CARBURETOR INSULATOR•• GASKET, CYLINDER•••••••••••••• GASKET, CYLINDER HEAD••••••••• GASKET, EX. PIPE•••••••••••••• GASKET, FLOAT CHAMBER••••••••• GASKET, HEAD COVER•••••••••••• GASKET, L. COVER•••••••••••••• GASKET, MISSION CASE•••••••••• GASKET, TENSIONER LIFTER•••••• GAUGE, OIL LEVEL•••••••••••••• GEAR COMP., FINAL••••••••••••• GEAR COMP., KICK STARTER SPINDLE GEAR, COUNTER••••••••••••••••• GEAR, OIL PUMP DRIVEN••••••••• GEAR, SPEEDOMETER••••••••••••• GRIP•••••••••••••••••••••••••• GRIP COMP., THROTTLE•••••••••• GRIP, L. HANDLE••••••••••••••• GRIP, RR.••••••••••••••••••••• GROMMET, AIR CLEANER CASE••••• GROMMET, SIDE COVER••••••••••• GROMMET, WIRE••••••••••••••••• K 3 PART NAME INDEX Part name Address GUIDE, CAM CHAIN ••••••••••••• D7 GUIDE, VALVE ••••••••••••••••• D3 Page Ref. 38 34 6 2 [H ] HARNESS, WIRE •••••••••••••••• H6 HEADLIGHT UNIT ••••••••••••••• F1 F2 HEAD COMP., CYLINDER ••••••••• D3 HOLDER COMP., STARTER PINION • D11 HOLDER, MASTER CYLINDER •••••• F6 HOLDER, NEEDLE JET ••••••••••• E5 HOOK, LUGGAGE •••••••••••••••• F12 HORN COMP. ••••••••••••••••••• H6 HOSE COMP., FR. BRAKE •••••••• F6 HOSE, AIR INJECTION •••••••••• G13 HOUSING, UNDER THROTTLE •••••• F5 HOUSING, UPPER THROTTLE •••••• F5 91 54 55 34 42 59 52 65 91 59 82 58 58 6 1 1 1 3 9 19 6 12 2 12 13 12 [I ] INSULATOR, CARBURETOR •••••••• D3 34 8 E6 E5 G7 G13 G10 53 52 76 82 79 31 20 12 2 7 H6 H6 H6 G8 E4 91 91 91 77 51 7 10 11 8 6 [J ] JET, MAIN, #98 ••••••••••••••• JET, SLOW, #35 ••••••••••••••• JOINT B, BRAKE ARM ••••••••••• JOINT, 3WAY •••••••••••••••••• JOINT, FUEL TUBE ••••••••••••• [K ] KEY SET •••••••••••••••••••••• KEY SET, SHUTTER ••••••••••••• KEY, BLANK ••••••••••••••••••• KEY, SEAT LOCK ••••••••••••••• KEY, WOODRUFF •••••••••••••••• [L ] LABEL, AIR CLEANER ELEMENT NOTICE LABEL, DRIVE CAUTION ••••••••• LABEL, MAINTENANCE CAUTION ••• LABEL, REPLACEMENT INFORMATION LABEL, TIRE •••••••••••••••••• LENS ••••••••••••••••••••••••• LENS, L. WINKER •••••••••••••• LENS, R. WINKER •••••••••••••• LENS, TAILLIGHT •••••••••••••• LEVER COMP., BRAKE LOCK •••••• LEVER, L. STEERING HANDLE •••• LEVER, R. STEERING HANDLE •••• LIFTER ASSY., TENSIONER •••••• LIGHT ASSY., LICENSE ••••••••• LIGHT ASSY., RR. COMBINATION • LIGHT UNIT, RR. COMBINATION •• LINK ASSY., ENGINE HANGER •••• H10 H10 H10 H10 H10 F3 H2 H2 H2 F5 F5 F6 D7 H2 H2 H2 H8 95 95 95 95 95 56 87 87 87 58 58 59 38 87 87 87 93 Part name 4 5 6 1 2 6 4 3 6 17 16 13 3 11 5 10 4 Address Page Ref. [M ] MARK•••••••••••••••••••••••••• H16 I1 MARK, BATTERY CAUTION ••••••••• H10 MARK, BODY COVER•••••••••••••• I1 MARK, FR. ••••••••••••••••••••• H15 MARK, HONDA••••••••••••••••••• H12 H15 I1 MAT, LUGGAGE BOX•••••••••••••• G8 METER ASSY., COMBINATION•••••• F3 MIRROR COMP., L. •••••••••••••• F4 MIRROR COMP., R. •••••••••••••• F4 MOTOR UNIT, STARTER ••••••••••• D11 MUFFLER COMP., EX. •••••••••••• G14 101 102 95 102 100 97 100 102 77 56 57 57 42 83 11 3 3 2 6 9 1 1 12 4 5 4 6 3 [N ] NEEDLE SET, JET••••••••••••••• NUT B, BRAKE ROD ADJUSTING •••• NUT, CAP, 6MM••••••••••••••••• NUT, CLIP, 5MM •••••••••••••••• NUT, FLANGE, 10MM••••••••••••• NUT, FLANGE, 6MM•••••••••••••• NUT, NUT, NUT, NUT, NUT, NUT, NUT, HEX., 12MM••••••••••••••• HEX., 14MM••••••••••••••• HEX., 7MM •••••••••••••••• LOCK ••••••••••••••••••••• SIDE STAND••••••••••••••• SPECIAL, 28MM •••••••••••• SPRING, 4MM•••••••••••••• NUT, NUT, NUT, NUT, SQUARE, 5MM•••••••••••••• STEERING STEM LOCK••••••• TAPPET ADJUSTING••••••••• U, 10MM•••••••••••••••••• NUT, U, 12MM•••••••••••••••••• NUT, U, 16MM•••••••••••••••••• NUT, U, 5MM••••••••••••••••••• NUT, U, 6MM••••••••••••••••••• E5 G7 G14 H5 D9 D3 F6 G13 D15 D13 D3 F4 G15 D14 F7 F12 F13 F16 D3 F9 D5 F7 H8 G5 G7 F5 H3 H4 H4 52 76 83 90 40 34 59 82 46 44 34 57 84 45 60 65 66 69 34 62 36 60 93 74 76 58 88 89 89 2 13 6 5 8 20 20 18 23 18 14 6 11 14 5 10 5 4 6 5 17 6 10 12 10 21 18 6 12 D16 D12 E2 E3 E3 D16 D14 D11 47 43 49 50 50 47 45 42 14 11 9 12 13 15 20 9 [O ] OIL SEAL, 14X20X3.2 ••••••••••• OIL SEAL, 16X26X6••••••••••••• OIL SEAL, 16X26X7••••••••••••• OIL SEAL, 20X32X6••••••••••••• OIL SEAL, 20.8X52X6X7.5••••••• OIL SEAL, 29X44X7••••••••••••• OIL SEAL, 34X39X3••••••••••••• O-RING•••••••••••••••••••••••• 2015.08.20 E Part name Address O-RING, 10X1.5•••••••••••••••• O-RING, 15.2X1.5•••••••••••••• O-RING, 15.8X2.4•••••••••••••• O-RING, 15.8X2.85••••••••••••• O-RING, 18X3•••••••••••••••••• O-RING, 1.3X4.3••••••••••••••• O-RING, 1.5X9.5••••••••••••••• O-RING, 30.8MM•••••••••••••••• O-RING, 38.5X2•••••••••••••••• O-RING, 64X2•••••••••••••••••• O-RING, 9.0X1.3••••••••••••••• O-RING, PINION CAP•••••••••••• OUTER COMP., CLUTCH••••••••••• Page Ref. F3 D7 G3 G3 E2 E5 D7 E3 D14 E2 G10 D14 D14 56 38 72 72 49 52 38 50 45 49 79 45 45 15 8 20 20 10 10 9 14 22 11 3 21 1 D11 G10 G10 H2 G4 D13 D11 F14 G4 F5 E4 D14 G8 E2 F14 G9 G15 G13 G1 F7 F1 F2 H1 D3 G2 E4 G4 E5 D7 D14 E5 D9 F6 D12 D16 F14 D3 D13 H4 E5 G8 D3 D5 42 79 79 87 73 44 42 67 73 58 51 45 77 49 67 78 84 82 70 60 54 55 86 34 71 51 73 52 38 45 52 40 59 43 47 67 34 44 89 52 77 34 36 5 14 11 13 2 1 2 7 12 19 4 9 5 8 6 21 13 10 3 1 2 3 1 7 14 3 14 13 4 2 7 5 11 3 1 4 15 8 2 15 17 12 3 [P ] PACKING••••••••••••••••••••••• PACKING, BASE••••••••••••••••• PACKING, FUEL FILLER CAP•••••• PACKING, LENS••••••••••••••••• PAD SET, FR. BRAKE•••••••••••• PIECE SET, SLIDE•••••••••••••• PINION ASSY., STARTER••••••••• PIN A, PILLION STEP••••••••••• PIN, HANGER••••••••••••••••••• PIN, PARKING LEVER PIVOT•••••• PIN, PISTON••••••••••••••••••• PIN, ROLLER GUIDE••••••••••••• PIN, SEAT HINGE••••••••••••••• PIN, SPECIAL DOWEL, 6.3X10X12• PIN, SPLIT, 1.6X15•••••••••••• PIN, SPLIT, 1.6X18•••••••••••• PIN, SPLIT, 3.0X20•••••••••••• PIPE COMP., AIR FEED•••••••••• PIPE COMP., FR. FORK•••••••••• PIPE COMP., STEERING HANDLE••• PIPE, CP•••••••••••••••••••••• PIPE, INLET••••••••••••••••••• PIPE, SEAT•••••••••••••••••••• PISTON•••••••••••••••••••••••• PISTON COMP., VACUUM•••••••••• PIVOT, CAM CHAIN TENSIONER•••• PLATE COMP., DRIVE•••••••••••• PLATE SET, VALVE•••••••••••••• PLATE, A.C. GENERATOR CORD•••• PLATE, DIAPHRAGM•••••••••••••• PLATE, L. COVER••••••••••••••• PLATE, MISSION BEARING SETTING PLATE, PILLION STEP SIDE•••••• PLATE, PLUNGER•••••••••••••••• PLATE, RAMP••••••••••••••••••• PLATE, RR. FENDER SPLASH GUARD PLATE, SETTING•••••••••••••••• PLUG, HOLE•••••••••••••••••••• PLUG, SPARK••••••••••••••••••• PLUNGER, CAM SETTING•••••••••• 5 109 K 4 PART NAME INDEX Part name Address PROTECTOR •••••••••••••••••••• F6 PROTECTOR, MUFFLER ••••••••••• G14 PUMP ASSY., OIL •••••••••••••• D10 Page Ref. 59 83 41 7 5 1 F9 F9 F9 F9 D13 H6 F3 H4 H4 H6 H6 G10 D5 E4 G1 G2 G2 G2 G4 D13 D10 D14 D10 D10 G15 G8 D14 G13 H8 H8 D1 D2 F14 G14 H8 G8 D12 62 62 62 62 44 91 56 89 89 91 91 79 36 51 70 71 71 71 73 44 41 45 41 41 84 77 45 82 93 93 32 33 67 83 93 77 43 4 7 3 6 4 5 8 9 1 15 13 15 12 2 5 13 9 12 6 7 9 10 4 5 14 4 5 6 2 5 5 4 1 2 6 2 5 G10 E3 F3 F6 D11 E6 H5 E6 E6 D11 F3 E5 E5 79 50 56 59 42 53 90 53 53 42 56 52 52 2 7 11 19 10 26 6 27 28 11 13 5 6 [R ] RACE, STEERING BOTTOM BALL ••• RACE, STEERING BOTTOM CONE ••• RACE, STEERING TOP BALL •••••• RACE, STEERING TOP CONE •••••• RATCHET, STARTER ••••••••••••• RECTIFIER COMP., REGULATOR ••• REFLECTING ASSY., PLATE •••••• REFLECTOR, FR. REFLEX •••••••• REFLECTOR, REFLEX •••••••••••• RELAY COMP., STARTER ••••••••• RELAY COMP., WINKER •••••••••• RETAINER, FUEL UNIT •••••••••• RETAINER, VALVE SPRING ••••••• RING SET, PISTON ••••••••••••• RING, BACK UP •••••••••••••••• RING, OIL SEAL STOPPER ••••••• RING, PISTON ••••••••••••••••• RING, STOPPER •••••••••••••••• ROLLER SET, WEIGHT ••••••••••• ROLLER, 3X16.8 ••••••••••••••• ROLLER, GUIDE •••••••••••••••• ROTOR, OIL PUMP INNER •••••••• ROTOR, OIL PUMP OUTER •••••••• RUBBER A, STAND STOPPER •••••• RUBBER C, SEAT SETTING ••••••• RUBBER, CLUTCH DAMPER •••••••• RUBBER, CUSHION •••••••••••••• RUBBER, FRAME UNDER •••••••••• RUBBER, LINK STOPPER ••••••••• RUBBER, MOUNTING ••••••••••••• RUBBER, RUBBER, RUBBER, RUBBER, RUBBER, PILLION STEP ••••••••• PROTECTOR PACKING •••• SCREEN SETTING ••••••• SEAL ••••••••••••••••• STARTER PINION HOLDER [S ] 5 110 SCREEN SET, FUEL STRAINER •••• SCREEN, OIL FILTER ••••••••••• SCREW-WASHER, 3X22 ••••••••••• SCREW-WASHER, 4X12 ••••••••••• SCREW-WASHER, 4X6 •••••••••••• SCREW-WASHER, 4X8 •••••••••••• SCREW-WASHER, 5X10 ••••••••••• SCREW-WASHER, 5X12 ••••••••••• SCREW-WASHER, 5X14 ••••••••••• SCREW-WASHER, 5X16 ••••••••••• SCREW-WASHER, SPECIAL, 4X10 •• SCREW SET A •••••••••••••••••• SCREW SET B •••••••••••••••••• Part name Address SCREW, SCREW, SCREW, SCREW, SCREW, SCREW, BLEEDER •••••••••••••••• FLAT, 4X12••••••••••••• HANDLE LEVER PIVOT ••••• PAN, 4X12•••••••••••••• PAN, 4X8••••••••••••••• PAN, 5X25•••••••••••••• SCREW, SCREW, SCREW, SCREW, SCREW, SCREW, PAN, 6X6••••••••••••••• SPECIAL PAN, 5MM ••••••• TAPPET ADJUSTING ••••••• TAPPING, 4X12 •••••••••• TAPPING, 4X14 •••••••••• TAPPING, 4X16 •••••••••• Page Ref. G4 F6 F5 E5 E5 D3 F5 D7 F8 D5 G11 F3 F8 F12 F13 F16 G10 H1 H3 73 59 58 52 52 34 58 38 61 36 80 56 61 65 66 69 79 86 88 SCREW, TAPPING, 4X8 ••••••••••• D10 D12 SCREW, TAPPING, 5X12 •••••••••• F12 H1 SCREW, TAPPING, 5X16 •••••••••• D1 F3 G11 H3 SCREW, TAPPING, 5X20 •••••••••• G11 SCREW, U-LOCK FLAT, 6X12 •••••• H7 SEAL A, PACKING••••••••••••••• H2 SEAL B, PACKING••••••••••••••• H2 SEAL C, PACKING••••••••••••••• H2 SEAL SET, FR. FORK •••••••••••• G2 SEAL SET, PISTON•••••••••••••• G4 SEAL, AIR CLEANER••••••••••••• G11 SEAL, DUCT•••••••••••••••••••• G11 SEAL, DUST•••••••••••••••••••• G2 SEAL, L. DUCT COVER ••••••••••• G11 SEAL, SHROUD•••••••••••••••••• D1 SEAL, SPEEDOMETER GEAR BOX •••• G6 SEAL, VALVE STEM•••••••••••••• D5 SEAT B, SPRING •••••••••••••••• G2 SEAT COMP., DOUBLE•••••••••••• G8 SEAT, VALVE SPRING•••••••••••• D5 SHAFT COMP., OIL PUMP••••••••• D10 SHAFT, COUNTER •••••••••••••••• D16 SHAFT, DRIVE•••••••••••••••••• D16 SHAFT, EX. ROCKER ARM••••••••• D5 SHAFT, MAIN STAND••••••••••••• G15 SHOE SET, BRAKE••••••••••••••• G7 SHROUD, EX.••••••••••••••••••• D1 SHROUD, IN.••••••••••••••••••• D1 SLEEVE, RR. BRAKE CAM••••••••• D16 SOCKET ASSY., HEADLIGHT ••••••• F3 SOCKET COMP., HEADLIGHT ••••••• F1 F3 41 43 65 86 32 56 80 88 80 92 87 87 87 71 73 80 80 71 80 32 75 36 71 77 36 41 47 47 36 84 76 32 32 47 56 54 56 2015.08.20 E 3 18 20 25 24 19 23 7 9 15 23 14 10 13 10 5 16 10 19 20 21 22 8 12 14 11 8 16 21 23 22 17 7 8 9 15 1 4 17 8 18 3 15 1 10 3 13 3 7 6 8 4 1 4 2 2 10 3 10 Part name Address SPANNER, 10X14•••••••••••••••• SPANNER, 8X12••••••••••••••••• SPEEDOMETER COMP.••••••••••••• SPINDLE COMP., KICK STARTER••• SPRING A, SIDE STAND•••••••••• SPRING, BRAKE SHOE•••••••••••• SPRING, CARBON BRUSH•••••••••• SPRING, CLUTCH•••••••••••••••• SPRING, COMPRESSION COIL•••••• SPRING, DRIVEN FACE••••••••••• SPRING, FR. FORK•••••••••••••• SPRING, KICK DRIVEN GEAR•••••• SPRING, KICK RETURN••••••••••• SPRING, LEVER RETURN•••••••••• SPRING, LOCK KEY SETTING•••••• SPRING, MAIN STAND•••••••••••• SPRING, OIL FILTER SCREEN••••• SPRING, PAD••••••••••••••••••• SPRING, PLUNGER••••••••••••••• SPRING, REBOUND••••••••••••••• SPRING, RR. BRAKE ARM••••••••• SPRING, SEAT LOCK••••••••••••• SPRING, VALVE••••••••••••••••• SPROCKET, CAM••••••••••••••••• STAND COMP., MAIN••••••••••••• STATOR COMP.•••••••••••••••••• STAY COMP., FR. COVER••••••••• STAY, AIR SUCTION VALVE••••••• STAY, RR. SIDE REFLECTOR•••••• STAY, SEAT LOCK CABLE••••••••• STAY, WIRE•••••••••••••••••••• STEM SUB ASSY., STEERING•••••• STEP, FLOOR••••••••••••••••••• STRIPE A, L. BODY COVER••••••• STRIPE A, R. BODY COVER••••••• STRIPE B, L. BODY COVER••••••• STRIPE B, R. BODY COVER••••••• STRIPE, FR. COVER••••••••••••• STRIPE, L. BODY COVER••••••••• STRIPE, L. FR. COVER•••••••••• STRIPE, L. FR. SIDE••••••••••• STRIPE, L. FR. SIDE COVER••••• STRIPE, R. BODY COVER••••••••• STRIPE, R. FR. COVER•••••••••• STRIPE, R. FR. SIDE••••••••••• STRIPE, R. FR. SIDE COVER••••• SUB CORD, STARTER MOTOR••••••• SUSPENSION, STARTER RELAY••••• SUSPENSION, WINKER RELAY•••••• H9 H9 F3 D13 G15 G7 D11 D14 E5 D14 G1 D13 D13 F5 G8 G15 E3 G4 D5 G1 G7 G8 D5 D5 G15 D9 H8 G13 H4 G8 E5 F9 F13 H11 H12 H15 H11 H15 H12 H16 H12 H15 H13 H14 H11 H15 H11 H13 H15 H13 H14 H11 H15 H11 H13 H15 D11 H6 H6 Page Ref. 94 94 56 44 84 76 42 45 52 45 70 44 44 58 77 84 50 73 36 70 76 77 36 36 84 40 93 82 89 77 52 62 66 96 97 100 96 100 97 101 97 100 98 99 96 100 96 98 100 98 99 96 100 96 98 100 42 91 91 3 6 5 11 15 6 4 3 9 11 2 9 14 18 1 6 8 5 4 4 8 7 11 5 3 3 3 8 11 10 14 9 2 6 6 8 5 7 8 10 7 9 3 5 4 5 2 2 3 4 4 3 4 1 1 2 8 16 14 K 5 PART NAME INDEX Part name Address SWITCH ASSY., FR. STOP ••••••• F5 F6 SWITCH ASSY., SIDE STAND ••••• G15 SWITCH COMP., COMBINATION & LOCK H6 SWITCH UNIT, DIMMER •••••••••• F5 SWITCH UNIT, HORN •••••••••••• F5 SWITCH UNIT, STARTER ••••••••• F5 SWITCH UNIT, WINKER •••••••••• F5 Page Ref. 58 59 84 7 1 2 91 58 58 58 58 8 4 5 3 6 G10 D7 79 38 6 2 F9 G5 G7 E5 G10 G13 G13 G13 G13 E6 G11 G11 G11 E5 G11 D12 G11 G10 G10 D16 G13 G10 62 74 76 52 79 82 82 82 82 53 80 80 80 52 80 43 80 79 79 47 82 79 10 6 3 12 5 4 5 20 21 30 10 8 13 22 6 4 12 4 10 3 13 12 G13 E5 D5 D5 G5 G7 82 52 36 36 74 76 7 17 10 9 1 4 D9 D14 G7 D13 E2 G13 F6 G15 G16 WASHER, PLAIN, 6MM ••••••••••• F14 40 45 76 44 49 82 59 84 85 67 7 15 11 17 12 15 16 12 5 5 [T ] TANK COMP., FUEL ••••••••••••• TENSIONER, CAM CHAIN ••••••••• THREAD COMP., STEERING HEAD TOP TIRE, FR. •••••••••••••••••••• TIRE, RR. •••••••••••••••••••• TOP •••••••••••••••••••••••••• TRAY, FUEL ••••••••••••••••••• TUBE A, SUB AIR CLEANER •••••• TUBE B, SUB AIR CLEANER •••••• TUBE, 12X150 ••••••••••••••••• TUBE, 12X190 ••••••••••••••••• TUBE, 4.5X240 •••••••••••••••• TUBE, AIR CLEANER CONNECTING • TUBE, AIR CLEANER DRAIN •••••• TUBE, AIR OPENING •••••••••••• TUBE, AIR VENT ••••••••••••••• TUBE, BREATHER ••••••••••••••• TUBE, DRAIN •••••••••••••••••• TUBE, TUBE, TUBE, TUBE, TUBE, DRAIN, 8X12X810 •••••••• FUEL ••••••••••••••••••• MISSION BREATHER ••••••• PB ••••••••••••••••••••• PRESSURE ••••••••••••••• Part name Address WASHER, PLAIN, 8MM •••••••••••• WASHER, SEALING, 8MM •••••••••• WASHER, SPECIAL, 14MM••••••••• WASHER, SPECIAL, 8MM •••••••••• WASHER, SPEEDOMETER GEAR •••••• WASHER, THRUST, 10MM •••••••••• WASHER, THRUST, 6MM ••••••••••• WASHER, WAVE•••••••••••••••••• WEIGHT SET, CLUTCH•••••••••••• WHEEL SUB ASSY., FR. •••••••••• WHEEL SUB ASSY., RR. •••••••••• WINKER UNIT, L. FR. ••••••••••• WINKER UNIT, R. FR. ••••••••••• WRENCH, PLUG, 16 •••••••••••••• G9 E3 D13 G3 G5 D13 D14 G4 D14 G5 G7 H1 H1 H9 Page Ref. 78 50 44 72 74 44 45 73 45 74 76 86 86 94 Part name Address Page Ref. 20 10 16 19 9 15 16 13 4 5 2 5 3 4 [V ] VALVE ASSY., AIR SUCTION ••••• VALVE COMP., FLOAT ••••••••••• VALVE, EX. ••••••••••••••••••• VALVE, IN. ••••••••••••••••••• VALVE, RIM ••••••••••••••••••• [W ] WASHER, WASHER, WASHER, WASHER, WASHER, WASHER, WASHER, WASHER, 10MM ••••••••••••••••• 12.2X29X2.5 •••••••••• 16MM ••••••••••••••••• 16X22 •••••••••••••••• DRAIN PLUG, 12MM ••••• FR. COVER SETTING •••• OIL BOLT ••••••••••••• PLAIN, 10MM •••••••••• 5 111 2015.08.20 E 1 FOREWORD INDEX 2 ENGINE GROUP 3 FRAME GROUP 4 PART NUMBER INDEX 5 PART NAME INDEX E.2015.08 Published by Honda Motor Co., Ltd. Printed in Japan