é HONDA I - NSC11OCS NSG11IIGSII "3011003: "30110036 PARTS CATALOGUE 18KZLDM2 © Honda Motor 00., Ltd. 2015 FOREWORD INDEX . ENGINE GROUP a FRAME GROUP a PART NUMBER INDEXC PART NAME INDEX 6 C Instruction for use of parts catalogue ) - This parts catalogue has been created as of August 20, 2015. Since this date, the sales practice for repair parts may have been changed or the parts may have been eliminated (listed for those not for sale). The modified information is reflected on the latest Electronic Parts Catalogue (EPC). Also, refer to the parts catalogue news for any change. See the parts catalogue news for any reVision that is made after August 20, 2015. Always specify the part number when ordering a part. - Check the model, type, serial numbers, color, maker, and the size as needed before ordering a part. - Note that the illustrations (part drawings) can differ from the ac- tual parts in shape. They are given Just to help you to refer to the parts. When modifications or additions to this parts catalogue are made, a revised edition will be issued at an appropriate time, with successively progressing revision numbers on the cov- er. We recommend obtaining such revisions in order to keep your parts catalogue up-to-date at all times. To check whether a parts catalogue revision has been issued, please contact your Honda distributor. Initial version issue date September 01, 2012 Honda Motor Co., Ltd. CONTENTS Address Page No. Instruction for use of parts catalogue How to refer to the part information .. Part catalogue structure When the parts were revised Abbreviations used in the parts catalogue .................. 5 Part block and serial number check ................ 6 Models, parts catalogue codes and applicable serial numbers.... Color chart .......... Fuel nose, general purpose noses and vinyl hose...... FLAT RATE SERVICE TIME Illustrated index .. ENGINE GROUP FRAME GROUP PART NO. INDEX... PART NAME INDEX 030303030303 mmmwm; U: ‘1 U: 00 2015.03.20 E How to refer to the part information ® Reference with “Illustrated index" ENG‘NE GROUP , ® Reference with “Part number index. W. 72 W PART NO. INDEX .2... “.22....“ ..2 2,. 1n m2 mm 2 . ““'°“ "'° N _. .2... .2... m F-7 FRONT FENDER E11 FR g é..wm-m .s .m g 52...... m .2 22 . u .u.. W ... .. 2. . .. 2.... 2.. s. 2. .2 n... .22 .. s. 2 .2 ...... wfi-mv-ws .. 2. . .. 2.... 2.. s. . .2 .u.. .. m. u .u.. . .. .u.. ES Z; E§ $52.? .2 .. 2 u .u.. :7 a . u .u.. .. 2. 2 u u 1n m4 .2 a . .2 .. m2 2. 21 ..2.2 w. .2 .. m2 .u.—w... 2. 21 2.....«2...» .s “.2 © Reference with “Part name index” ‘1 PART NAME INDEX $ . .u.. .22.... 2.. 52...... WWWM .u.... .u.... 2... w .. . 2. . ‘ “mum. W. um... .. . . . . Ioumws 3...; m rummmmxsxnssn . . 3.32.592... g; ; ............e.mm“... 2., . mug; g .g .....-.2....... .u.... .rMovrxomx-ws , .u. u . Hum... . .u-...u. s. .2 .. 2......2... Wu 5. 2 52mm... Wm 2.2,-..“ 2: 2 “.22.. umLuurn- saws-«own suv, M. :EMEk InquNi z 1 m I: ”mm... mum... . . ”WW. WWW... .u., we... . 2 . .. 2 77 . .. . u 2. M .. .u. ,....u.. ... M .2 .u. ,2. m. . 2..."... .... .2... 2 .. 22 .2 m s 2. .2 S 51 wamm. s Page No 2015.08.20 E Part catalogue structure ® D I FRONT FENDEH @@ E Sam: M. r a r Pruner can, a. . 0.: 2 Lsismcz-uuu 3 éllm-McE—flunu éllm-McE—flunza s 6‘l‘lD1>l1tE-GUD m lDl-MCE—flln 5 wwnczauu 1 mm, L. m aw: was: -- FENDER com, FR. mmmJoRc: SILVER METALLIC .Pazabc-__.mni>v mam mu PLAIE, 7R. rznnzx - CUSNION/ (sum lmanm 3J,LJ J,2J lmauun as. | | a... on ‘ m N. mm... m 5.... N. p... amuse... N° srx srv insisémtz-oim um». msiwixosi .. 1 ®Address number - Address No. is provided (In place ol the page No.) to help you refer to the part with the part No. or part name. @Block title @Block number @Service item/Flat rate time ©Reference number - Title number marked With the parenthesis or parentheses Indicates that it continues lrom the previous page. ©Part number @Honda color code .Description ©Assemblies - Sections framed With broken lines in the exploded view drawmgs are available as complete assemblies. (Their in- dividual parts can also be obtained.) @Color description Note - Notes are shown With the parentheses in the part name column. @ Required quantity - Reqd. QTY shown in the parenthesis or parentheses indi- cates the optional part. - Reqd. QTY marked With “N" indicates the optional partthat should be selected as needed. - Reqd. QTY indicates the number ol the part used in the block. @Serial number @Parts catalogue code -When the parts catalogue code column is blank, it indi- cates that the part is applicable to all codes. 2015.08.20 E E-16-1 CARBU RETOR(CRF100F) QM I it) new. \ 9. §\ 1 m "0 L0! 5 mm. I. mizi 5 mm 7 null 3 mm i2 sum: 23 min. are covered in a is enclosed Within a dotted line ' different block. ' OCH ‘ A hollow arrow {3 indicates the block No. for the parts en- closed within a dotted line . ‘— ‘A solid arrow <— indicates the block No. the part In question is connected to. .Replacement Identification Information for Designated Part No. .Location of Replacement Identification Infor- mation for Designated Part No. ‘ lfan arrow mark is indicated in 19. the part is incompatible With a different part No. ‘ Make sure to order the part of the same manuIacture, in- cluding the component part. ‘To make an order, indicate the part No.. which includes the symbol displayed on the applicable section ol the part to be replaced. 2015.03.20 E When the parts were revised D /\ Be sureto checkthe serial number!! §\/ Q Rd. Vi$ Re. 9555 my Part Nd Descriptlon moo Serial No st em 1 451564159000 5LAMRER, R. FR. BRAKE HOSE -- 1 1 2 451574159000 5LAMRER, L. FR. BRAKE HOSE -- 1 1 3 511uo41cE-0001A FENDER coma, FR. mmmsFoRcE SILVER MEYALLIC 5110041590sz *PBZEAC‘...CANDV PH NIX BLUE 4 511014159000 RLArE, FR. FENDER (3WD - 511014159010 ----- ---- 5 511024159300 CUSHION, FR. FENDER (BLACK) 5 511054159000 srAv, FR. FENDER MOUNTING 2 2 7 51107-I1R7»000 50LLAR (5.5) - 4 4 8 96001-05020-00 BoLr, FLANGE, 5x20 4 The number nas been wnen shown attheleftside. wnensnbwn attherightslde. used lrom the lnitlal model it is applicable to the models it is applicable to the models without revision oi No.1008001 and tne up to No.1008000. subsequent numbers. -Tne parts listed with "w at tne end oi the parts name have limited supply benbd (parts not lor sale). C RIGHT is abbreviated as “R_.. Abbreviations used in the parts catalogue D “L."stands for LEFT * “."L or “."R in the description of a part stands for the LEFT hand side or the RIGHT hand side. Determine the left or right as if you were in the motorcycle seat. - The following abbreviations are used in this parts catalogue. A Ampere ABS .. Anti—lock brake system Alternating current Attaching mark Assembly .. Capacitive discharge ignition .. Complete Direct current Exhaust Front .. Gram Hexagonal Inlet Kilometers per hour L. ............ Left L (100L) .Link (100 Links) L.E.D. ..... Light emitted diode MM ......... Millimeter MPH .Miles per hour R. . .Right RR. .Rear STD. ....... Standard T (22T) .Tooth (22 Teeth) TCS .Traction control system .Transcript mark .Volt ....Watt .With labelling .Without labelling 2015.08.20 E C Part block and serial number check D Engme parts Carburetor parts Frame pans Part block Er1~ 5721 Fr1~ Requ'lrfd Engine serial Carburetor serial Frame seria‘ serla number number number number Check ® ® @ 2015.03.20 C Models, parts catalogue codes and applicable serial numbers D Models, parts catalogue codes and applicable serial Nos. given in this parts catalogue can be identified as follows. Parts with parts catalogue codes are exclusive for models destined for countries designated. If no area codes are iisted, parts are for common use. Parts . . . Applicable Model catalogue Type Appllcable englne Applicable frame carburetor serial No. serial No. . code serlal No. NSC110CSD MA Malaysia JF44E-2000001-‘2099999 PMKJF4490DBOOOOO1~D3099999 AVKZDA A ZMA JF44E-2100001~ PMKJF44DOEB100001~ NSC110CSE Malaysia AVKZDA A MA JF44E-2100001~ PMKJF4490EB100001~ ZMA NSC110CSG 3MA Malaysia AVKZDA A MA ‘ Of carburetor/throttle body Identification numbers, only the portions underlined in the example beiow are used for registration. AVKZDA 1 KC 7 2015.03.20 E / k Color chart D - When ordering a colored part, refer to the chart below and use a part number consisting of the relevant basic part number to which has been added a part color code. NSC11OCS (NSC11OCSD) MODEL Nsc11ocso Pearl . Pearl Euphoria Luminous cOLOR magellanlc melallold led black while metallic "W‘ge App"°ab'e '"Ode‘ CODE NHAeeP NHVABSP R7339M YR7308 Appmb'e Re" block No. No Initial Final NO. Name ol colored parts Basic part No. NHA69 NHA96 R339 YR3oe applicable applicable model model 1 cOVER SET‘ FR SASOOVKZLJSO ZD ZE zc ZA F42 1 2 cOVER SET‘ L BODY 836057KZL7730 ZE 2B zc ZA F45 3 3 cOVER SET‘ L FR. SlDE 644507KZL7730 ZD ZE zc ZA F42 4 4 cOVER SET‘ R. BODY 835057KZL7730 ZD ZE zc ZA F45 2 5 cOVER SET‘ R. FR. SIDE 643507KZL7730 ZD ZE zc ZA F42 3 6 COVER‘ CENTER 801517KZL7930 ZA ZA ZA ZA F45 1 7 COVER‘ FR. HANDLE 532057KZL7A00 ZQ ZP ZN ZM F9 2 8 COVER‘ FR. LOWER 643087KZL7930 ZA ZA ZA ZA F42 2 9 COVER‘ HANDLE RR 532067KZL7730 ZA ZA ZA ZA F9 3 1o COVER‘ lNNER LOWER 811417KZL7930 ZA ZA ZA ZA F42 8 11 COVER‘ lNNER UPPER 811317KZL7A00 2A ZA ZA ZA F42 5 12 COVER‘ L. FLOOR SIDE 836207KZL7930 ZA ZA ZA ZA F44 4 13 COVER‘ R FLOOR SlDE 835207KZL7930 ZA ZA ZA ZA F44 3 14 COVER‘ UNDER 506117KZLVCOO ZB Z8 Z8 Z3 F44 1 15 FENDER‘ FR. 611007KZL7930 YH YM YL YK F41 2 1e GRlF, RR. 812007KZL7A00 ZB Z8 Z8 Z3 F724 11 17 HOOK. LUGGAGE 8113276AH7000 zw zw zw zw F42 e 1e MARK HONDA 871307KVY7970 ZB ZA ZB ZA F48 9 19 PLUG HOLE eoesechcrooo zc zc zc zc F724 17 20 STEP‘ FLOOR e431orl ale available in 3 m and 8 m lengths) - The list below is a catalogue of the standard pan numbers and bulk part numbers Note that those numbers are applicable to the listed replacement parts only Fuel hoses/Tubes Fuel hoses/Tubes Bulk part Bulk part Standard art No. Bulk art No. Inner Standard art No. 5qu art No. Inner p p diameter ”(with p p diameter Liz‘s“ (mm) (mm) 95001730xxx72x 95001730001720M 3.0 1 95001755001760M 1 95001755xxx73x <95001755003760M> 5 5 3 95001730xxx73x 95001730001730M 3.0 1 (95001755008760W 8 95001730xxx74x 32321732331223 3.0 1 95001755001760,“ 1 , , 95001755xxx4x <95001755003760M> 5 5 3 95001735xxx72x <95001735003,50M> 3.5 3 <95001755008760M> 8 3 3 95001735001760M 1 95001755001750M 1 95001 35XXX 3X <95001.35003,60M> 3-5 3 95001755xxx75x <95001755003750M> 5 5 3 95001735001360,“ 1 <95001755008750M> 8 95001735xxx74x <95001735003,30M> 3-5 3 95001755001760M 1 95001735001750M 1 95001755xxx76x <95001755003760M> 5 5 3 95001735xxx75x <95001735003350M> 3.5 3 <95001755008760M> 8 , , 95001775001750M 1 95001735xxx76x <333813§33328M> 3.5 ; 95°01’75XXX’2X <95001r75003750M> 7 5 3 95001745001750M 1 9500175001601" 1 95001745xxxV2x <9500i,45003,50M> 4-5 3 95001775xxx73x <95001r75003760M> 7 5 3 <95001r75008760M> 8 95001745001760M 1 95001745xxx73x <95001r45003760M> 4.5 3 9500175001601" 1 <9500i,45003,30M> 3 95001775xxx4x <95001r75003760M> 7 5 3 <95001r75008760M> 8 95001745001760M 1 95001745 ,4 <95001r45003760M> 4.5 3 , , 9500175001501" 1 XXX x <95001745008760M> 8 95001 75”“ 5* <95001r75003750M> 7 5 3 , , 95001775001760M 1 95001745xxx75x 4.5 3 95001775xxx76x <95001r75003760M> 7 5 3 <95001r75008760M> 8 95001745001760M 1 95001745xxx76x <95001r45003760M> 4.5 3 95°01’80XXX4X 9500180001501" 8 0 1 <95001745008760M> 8 95001780xxx73x 95001780001760M e o 1 95001 55 2 33381333333” 5 5 ; 95001780xxx4x 95001780001760M e o 1 , xxxe x < . , > . <95001755008750M> 8 95001780xxx75x 95001780001750M e o 1 95001780xxx76x 95001780001760M e o 1 D ) underneath the part 2015.03.20 E 17 18 Vinyl tube mel tube Vinyl tube Slam!“ pan 5qu an "a mner Outer 5mm! pan 5qu 3,. No, Inner mm 51mm nan Wk 3,. Na. Inner mgr ”0- v d1a-meler mama" ”"9‘" "0- p d1z-meler dia—meler “"5‘" No» D «Ia-mew aIa—memr “"5‘" 1.0.01 0...“, 1m 0......) 0......) 1m 0......) 00..., rm 95W3'01XXX'3" <9500370100 , 0M> 29 BE 3 95003710009“ <§500 , 4003710M> 5" 5" 3 95003736ux71x <9500373600371DM> 110 130 3 asuuaruuxxrsa (Sggggflglggéggm> 29 65 ; 250037140020 <3:gg§::}jgg;}gm) an 2:: ; 95m 36 20 Siggi'igggé'lm 11 a 130 ; ssuazruzaavsw 1 asuasrmavmm 1 asunumxax ' ' > 11 a 1511 05000000000 fizggggzgggzw 35 05 a <32€8§1§88§18M> 7” : iiiiiiéiiifix ? < ' ' > < ' ' > BSUOZVSExxxVu ' ' 120 130 ESUOZVUSOOLEOM 1 BSDOSJBOOHOM 1 <9500373500371DM> 3 <95003705005760M> e <§5003719005710M> e "" <9500373500371DM> 3 ESUOZVUVOOLWM 1 BSDOSJBOOLEOM 1 95003559”qu <9500373900371DM> 12“ 150 3 95W3707xx><73x <95003707003760M> A0 70 3 95°““‘*“"* <95003721003710M> 5" 9" a ESUOZVAOxxxe (gggggrgggggggm) 120 150 ; <95003707005760M> E 55003721001710M 1 V 7 00000700000000 1 0500072100020 (0000001000100) 00 00 0 05000700000700 (gggggjggggggm) 120 100 ; <95003707005760M> e 95003723xx> E V ' 9500374500171DM 1 ssuazruaaavsw 1 950034500140” 1 95m3710xxx71x < ' ' > 50 BO asuasrzsaavmm 1 9500375000171DM 1 323333333133 1 95010372500020 (asummmw 9:: 11 u 3 asuazrsaxxmx (05000500031000) 160 190 3 250037100020 < : : > 50 an asuasrzsaavsw 1 asaazrsaammm 1 7W7 3 95°03'25*XX:3* <95003725003760M> 9" 11° 3 95°03'50”?" 15“ 19° 3 95003 1mm: 60M 3 95003725“xe (gm : smww 9a 11 u 3 asuaarsaxxxdx (95003750003MM) 150 190 3 05000100000 50 00 3 05000200020 (gggggggggrgm) 00 100 ; 0500005500720 (giggiééggglgm) 175 205 ; 95W3712xxx4x <9suusr1zuazr1w> 5a 7a 3 asunsazaavmm 1 asaauaamrsum 1 <9suusr1zuaar1w> e 95°03'33XXX4" asuasrszaazrmw 1““ 1” 3 95°03'60W3" 22“ 27“ 3 25003712001 10M 1 95003733 :20 asunsazaavmm mu 1w 1 95003750 :50 asaauaamrsum 220 27a 1 9500342)“)(720 <9500371200 , 0M> 50 70 3 xxx <§5003733003710M> 3 X” <95003760003760M> 3 2015.03.20 E General purpose hoses General purpose hoses Bulk pan Bulk pan 5: d d an. Elk nN. Inner s: d d rtN. Blk rm. Inner an ar pa 0 11 pa 0 diameter “(Ram an ar pa 0 u pa 0 diam”, Linmfith (mm) (mm) 95005711xxx73x 95005711001730M 11,0 1 95005435001710M 1 95005435xxx43x <95005745003710M> 4,5 3 95005711xxx75x 32322712821523 11,0 1 <95005745008710M> 8 95005712xxxe1x <95005712003710M> 12,0 3 95005435xxx75x 95005435001750M 4,5 1 95005750001730M 1 2222222222222 1:2 2 s ’ XXX’ x ' ' ’ 95005750xxx75>< 95005750001750M 5.0 1 95005712xxx75x 95005712001750M 12,0 1 95005755001710M 1 95005714xxxe1x 95005714001710M 14,0 1 95005755xxxe1>< <95005755003710M> 5,3 3 95005140012014 1 <95005755008710M> 8 95005 ”XXX 2X <95005714003720M> ”*0 3 9500555“th 95005755001720M 5 3 1 95005714xxx73x 95005714001730M 14,0 1 <95005’55003’2°M> 3 , , , , 95005755001710M 1 9500514xxx5x 9500514001 50M 14,0 1 95°05’55”“sz <95005r55003r10M> 5’3 3 95005717xxxe1x 95005717001710M 17,0 1 <95005755008710M> g 95005717xxx72x 95005717001720M 17,0 1 95005.5500140M 1 95005717xxx73x 95005717001730M 17,0 1 95°05’65““ <95005765003710M> 6’5 3 95005717xxx75x 95005717001750M 17,0 1 95005765xxxV2x 95005765001720M 65 1 95005730xxx73x 95005730001730M 3.0 1 95005770W73X 95005770001730M 7’0 1 95005730xxx75x 95005730001750M 3.0 1 (95005’70003’SOW 3 1 2222222222222 1 95005735xxxe1x <95005735003710M> 3.5 3 , , , , <95005735008710M> 8 95°05 75”“ 1* <95005e75003r10M> 7’3 3 95005735xxx72x 95005735001720M 3.5 1 95005775XXX72X 95005775001720M T3 1 95005735xxx73x 95005735001730M 3.5 1 95005780001710M 1 95°05’80W’1X <95005780003710M> 83 3 95005735001710M 1 gsoosasxxxulx <95005735003710M> 3.5 3 95005780xxx72x 95005780001720M 8,0 1 <95005'35008710M> 8 95005780xxx73x 95005780001730M 8.0 1 95005735xxx75x 95005735001750M 3.5 1 95005.80XXX5X 950058000150M 8,0 1 95005745001710M 1 , , , , 95005745xxxa1x <95005745003710M> 4.5 3 95°05 91”“ 3X 95005 91001 SW 12‘0 1 <95005745008710M> a 95005791xxx75>< 95005791001750M 12.0 1 95005745xxx72x 95005745001720M 4.5 1 95°05’92XXX53X 95005592001530M 12.0 1 95005745xxx73x 95005745001730M 4.5 1 95°05’92XXX55X 95005592001550M 12.0 1 NOTE: X is displayed lo represenl lhe omllled numerals and leners of me roman alphabel is r, CAUTION: It is DANGEROUS to confuse the fuel hose with the general purpose hose or vinyl hose. Never use a general purpose hose or vinyl hose ll’l place of a fuel hose or vice versa Always use lhe correcl bulk pan in lhe parls calalogue. according lame service manual or me inslruclions issued wim lhe bulk pan. 19 2015.03.20 E 20 - Bulk part number of fuel hose, general purpose hose and vinyl hose. (Example) 95001777§001750M Bulk pan numbel: Relers to the bulk pan. Marklng oode (hose rype): (luel hose and general purpose hose) Change code (lor added hose): (Vrnyl hose) - lndreares number mark or change sequence, however. the code lor the bulk part must be srnerly 0 (zero). - Fuel hose 2 Red outside prald - Vinyl hose 1 Clear - General hose 1 Ash gray 3 mm inslde dla. only) 2 Black 2 Ash gray 5: lack lnside prald 3 nghl red 3 Black 3: Red (3 mm inslde dla. only) 6 nghl red 5 Black 4: Ash gray wrlh red stripe 7 Pale black (3 mm inslde dla. only) 6: Black 001: 1 rn (standard) 003: 3 rn 008: s rn ID code: (fuel hose and general purpose hose) 30:30mrn 11:11rnrn 35: 3 5 mm 91 12 rnrn (oulside dia 15) mm 45: 4 5 mm 92 12 rnrn (oulside dia 16) mm 50: 5 0 mm 12 12 rnrn (oulside dia 17) mm 55:53mrn.55rnrn 14:14mm 65:65mrn 17:17mm 70: 7 0 mm 75:73mrn.75rnrn 80: 0 0 mm ID /OD. code: (yinyl hose) 01: ID. 2.9. 00. 6.8 mm 14 ID 6.0. 00. 9.0 mm 37 ID 11.0. OD. 15 0 mm 03: ID. 3.0. 00. 6.0 mm 17 ID 7.0. 00. 9.0 mm 36 ID 12.0. OD. 13 0 mm 05: ID. 3.5. 00. 6.5 mm 19 ID 7.0. 00.110 mm 39 ID 12.0. OD. 14 0 mm 07: ID. 4.0. 00. 7.0 mm 21 ID 6.0. 00. 9.0 mm 40 ID 12.0. OD. 16 0 mm 08: ID. 4.5. 00. 6.5 mm 23 ID 6.0. 00.120 mm 43 ID 13.0. OD. 15 0 mm 09: ID. 4.5. 00. 0.0 mm 25 ID 90. 00.110 mm 45 ID 140. OD. 10 0 mm 12: ID. 5.0. 00. 7.0 mm 27 ID 90. 00.130 mm 50 ID 160. OD. 19 0 mm 10: ID. 5.0. 00. 0.0 mm 33 ID 10.0. 00.140 mm 55 ID. 17.5. OD. 20 5 mm 11: ID. 5.0. 00. 9.0 mm 36 ID 11.0. 00.130 mm 60 ID. 22.0. OD. 27 0 mm 1: Fuel hose 3 Vlnyl hose 5 General hose 2015.03.20 E C FLAT RATE SERVICE TIME D Flat rate sen/ice time (FRT) means the standard time required to service a MC, which is listed in this manual to help the dealers control the actual working process and calculate the sen/ice charge by using it as a guide. FRT setting system Net sen/ice time Removal, Disassemply/reassembly, Installation Inspection, Measurement, Adjustment, Confirmation Diagnosis/troubleshooting (Electric system) Completion inspection Float time Preparation (Process check, Confirmation arrangement for necessary tools) 7 Related work (Transfer of vehicles) * Float time is set by multiplying the net service time by a given coefficient. YE? The service items shown in the text are listed with the exchange work time for the repair sales parts as the subject. Other representative service items not using repair parts (removal/ installation, adjustment, inspection/measuring, and other work) are listed collectively in the list in the preface, classified according to the work. Editorial style FRT setting standard - Decimal system (in unit of 0.1) is adopted to set FRT as it is convenient to calculate the wage. Example: (U.1)+6 minutes, (O.2)+ 12 minutes [Labor cost per hour] x [FRT] = [Wage] FRT is set with a hand tool. - Service items and FRT can be subject to change depending on development of tools and service equipment and improvement in service procedure. 2015.03.20 21 22 Work procedure As the work procedure is set with the work time according to the method in the separate Service Manual, refer to this Manual as required. Work methods permitting servicing in the shortest time still permitting assurance of safe work and product warranty are used for the setting of service items not listed in the Service Manual. Work basically is to be performed by one person, and when two or more people are required, setting is done as the total time for the number of people. The set value for the technological level of the workers uses a person with three years of experience in the repair of Honda vehicles as the standard. Special tools and service equipment used to set FRT are those specified or recommended in Service Manual. - Accessories and service parts that are not listed to use in this manual. Service item whose FRT is not presented Locations with little aging deterioration or breakage during normal use. Service work that can be finished by one touch. Service work that is seldom done (i.e. extremely small causes of trouble and service frequency). When FRT is not presented, please calculate wages based on ap- propriate actual work time Operation not included of FRT Oil and coolant water draining, Waiting time for warming up operation and etc.. Additional operation that involves removal/installation of standard exterior equipment. Indirect time spent for service by visiting the customer, trade—in, and delivery of a MC. Indirect time required for ordering and delivery of parts. Cost for grease, adhesive agent, etc. used for service work. 2015.03.20 E Explanation of FRT by using an example (The example may differ from the actual presented items) ' Relative ref. Number) .O.N. g _ F.R.T. Descriptlon (23$ 111118 - Includes: Valve clearance adJustment eplace rocker arm add 111118A ®Reference No. of the illustration of part that shows location of the replacement work. @FRT is an abbreviation of Flat Rate Time indicating the standard service time required for the replacement. @LON is an abbreviation of Labor Operation Number, and it is a classification of the service items by the work unit code. The same operation code is used regardless of the models. Standard operation is indicated with 6 digits code, and additional operation is indicated with 7 digits code. @lndicating the camshaft replacement and FRT4.5. @lndicating FRT1.0 that will be added when additional operation (replace rocker arm) is done in association with camshaft replacement. LE? ©lndicating work contents that are included in the sen/ice item. @lndicating a reference No. whose operation and time are the same as FRT4.5 for the camshaft. (The application range is limited to the sen/ice items without an LON setting within a same block.) How to refer to the service item by using the sample (camshaft replacement) Open to the page of the block where the camshaft‘s spare part illustration is shown. G Look for the camshaft illustration, and refer to the ser- vice item and FRT that agree with the reference No. 2015.03.20 E 23 24 Indication mark for the listing of service items that continues to the following page Ref. (Relative ref. Number) L.O.N. F.R.T. NO- Description 2 111118 CAMSHAFT------- Mark indicated at the last line. Indication of the block with no setting of FRT Ref. (Relative ref. Number) L.O.N. F.R.T. No. Description NOINFORMA11ONus-nnnnnnnnuunnnnnn - LON code system 1 11 1 18 A 7 a) Category code ................. Engine 7 b) Location/function code ........ Engine upper 7 0) Operation code... Replace — d) Operation sequence number (Unit code can be shown With alphabet) ......................... camshaft (No regular rule of code) 7 e) Additional code replace rocker arm (No regular rule of code) 11 1 18 A C a) Category codes and classification Code Category 1 Engine Transmission Fuel & Exhaust Frame & Body Steering/Suspension Electrical Wheels/Brakes Controls/instrument ocoooxlmnnbwm c) Operation codes and classification Code Operation category 1 Replace, Removal/Installation, Cnange Overhaul Adjust, Balance (Paint-related work: Top-coat) Test, Inspect/diagnose, Measurement, Check (Overhaul-related work: Rebore) (Overhaul-related work: Reseal) (Resurface) (Paint-related work: Refinish) ocoooxlmnnbwm Repair, Cleaning, Air bleeding 2015.03.20 Major sen/ice items without using spare parts Removal/Installation, Adjustment, Inspection/Measurement, Overhaul, Other work ” OPERATIONS OTHER THAN REPLACING PARTS - Removal/installation - Inspection/Measurement Set for the configuration With the parts removed from the vehicle. LON DESCRIPTION FRT LON DESCRIPTION FRT 1115A0 COMPRESSION PRESSURE-MEASUREMENT 0.2 TILTING ENGINE ASSEMBLY- 1101 E5 REMOVAL/INSTALLATION 1.7 E 3115A0 CARBURETOR FLOAT LEVEL- 1 0 INCLUDES: All necessary adjustment MEASUREMENT ' E 311106 CARBURETOR ASSEMBLY- 0 4 6145Ao IGNITION TIMING-INSPECTION 0.2 REMOVAL/INSTALLATION ' C C G 0 C 0 BATTERY- HE KIN F ELE TR LYTE CRANKCASE SEPARATION F 6105A0 0.2 IIOIEG INCLUDES: Engine removal and Installation 3'7 LEVEL 8‘ CHARGE - Adjustment ‘ Overhaul _ _ _ _ _ Work condItIon: The requIred Measurements, InspectIons, LON DESCRIPTION FRT adjustments, and cleaning/washing of each part are performed, Including the main body removal/installation work and the 3113M) CARBURETOR IDLE-ADJUSTMENT 0.1 replacement ofdefecfive parts. E 6143A1 SPARK PLUG-ADJUSTMENTICLEANING 0.2 LON DESCRIPTION FRT VALVE CLEARANCE-ADJUSTMENT 1113A0 , 0.4 CARBURETOR-OVERHAUL NOTE' F0” vehicle E 311200 INCLUDES: All necessary adjustment 1'3 6163A0 HEADLIGHT-AIMING 0.1 F 7113A1 REAR BRAKE-ADJUSTMENT 01 . Other work EXCLUDES: Rear brake shoe adjustment ' LON DESCRIPTION FRT 3113A3 THROTTLE OPERATION-ADJUSTMENT 0.3 E 1130A1 OIL FILTER SCREEN-CLEANING 0.2 F 7110A0 FRONT BRAKE-AIR BLEEDING 0.4 25 2015.03.20 E 26 ENGINE GROUP E-1 SHROUD/FAN COVER E-2 CYLINDER HEAD COVER E-3 CYLINDER HEAD CAMSHAFTNALVE CYLINDER 3.2; gawgéd’fl : x e %' _ r’ 4% . m / HQ M g I 565 4 ,% , 7? “1&6?” ‘, , ,v I. W I E-B D 9 / E-11 GENERATOR E OIL PUMP STARTING MOTOR 2015.08.20 E ENGINE GROUP E43 \Ln/ LEFT CRANKCASE COVER E-16 DRIVE FACE E-17 E-17-10 TRANSMISSION RIGHT CRANKCASE LEFT CRANKCASE CRANKSHAFTIFISTON 2015.08.20 E 27 FRAME GROUP @@ [11 W F-2 E SPEEDOMETER HEADLIGHT(NSC11OCSD/E) HEADLIGHT(NSC11OCSG) 28 ,» F-3 M‘RROR HANDLE LEVER/SWITCH/CABLE FRONT BRAKE MASTER CYL‘NDER mu 4. F * 4:13? I” W, I" F-S F 7 / F-1D HANDLE P‘FEIHANDLE COVER STEERING STEM FRONT FENDER m, , <2} 8; , % w v I ,0 ,\ A92 M“ KKKKK l W, 2015.08.20 E FRAME GROUP FRONT COVER/\NNER COVER \fl/ FLOOR STEP F-14-10 Tfl/ FILL‘ON STEP x; %% F14 BODY COVER FRONT FORK F-18 FRONT WHEEL REAR WHEEL SEAT/LUGGAGE BOX 2015.08.20 E 29 FRAME GROUP FRONT WINKER REAR COMBINATION LIGHT F-26 G1o/ F-zs V G11 / F-28-10 FUEL TANK AIR CLEANER I" , F-30 G14 F-35 G15 F-36 EXHAUST MUFFLER STAND/K‘CK STARTER ARM REAR CUSHION I” F-39 V H 4 Z REAR FENDER 2015.08.20 E FRAME GROUP @@ F~40 H 5 / F-41 H 6 / F-42 BATTERY WIRE HARNESS FRAME BODY ,. F~46 TOOLS CAUTION LABEL MARK/STRIPE“) \ffi ‘ F484 H13 / F-4B-2 H15 / F-48-3 MARK/STRIPE(2) MARKISTR‘FEG) MARK/STRIPE“) 2015.08.20 E 31 32 E-1 SHROUD/FAN COVER v‘ Rel No LO.N. (Re‘ative re1. Number) Descnption 1 1151E0 2 1111U9 I, 1111V0 1111V1 COVER, FAN --------- SHROUD, ENGINE .UPPER SHROUD, ENGINE :LONER SHROUD, ENGINE :BOTH - mumm Ref Read. QTY Pan No. Descripuon NSCWCS Sena1 No. Fans ca1a1ogue code N°- D E G 1 19610-KVV-900 COVER COMP., FAN - 1 1 1 2 19621-KlL-A00 SHROUD, IN. - - 1 1 1 3 19625-KVV-900 SEAL, SHROHD - 1 1 1 1. 19631-KV —9oo sHRoun, Ex. - - 1 1 1 5 19639-GEC-000 RUBBER, MOUNTING - 1 1 1 6 33715-GEO-900 COLLAR, TAILLIGHT SETTING - 1 1 1 7 93404-06020-00 EOLT-MASHER, 6X20 - 1 1 1 a 93903-25330 scREN, TAPFING, 5X16 5 5 5 9 96001-06025-00 sou, FLANGE, 6X25 -- 2 2 2 2015.03.20 E CYLINDER HEAD COVER Rel L O.N, (Re‘atlve rev. Number) FR T No Descnpuon 1 1111C4 COVER, CYLINDER HEAD ------ 0.2 2 1111D2 GASKET, CYLINDER HEAD COVER -- 0.2 mum» Ref Read, QTY No Pan No. Descripuon mums Sena‘ No. Pans cala‘ogue code - n a 1 12310-KVV-901 COVER COMP., CYLINDER HEAD 1 1 1 2 12391-KlL-A00 GASKET, HEAD COVER - 1 1 1 3 90017-GCC-000 EOLT, HEAD COVER 2 2 2 4 90543-MV9-670 RUBBER, MOUNTING 2 2 2 2015.03.20 E 33 34 CYLINDER HEAD Tm Re1 LO.N. (Relallve re1.Numoer) F.RT. Na Descnpuon 19 ‘ 3 1‘ 1 111106 HEAD, SVLxNDER --------------- 3.5 1 m .1NcLUDES- Engine removal and \ Q—s ' installation \ .chLUDES: Valve adjust and reface 2 1111L9 GUIDE, INTAKE VALVE(0NE) ----- 3.2 .chLUDES: Engine removal and installation .chLUDE Reaming .chLUDE Valve adjust and reface 1111M0 GUIDE, EXHAUST VALVE 2 2 2 9 14711-KVV—9oa VALVE, IN. 1 1 1 10 14721-KVV—9oa VALVE, EX. 1 1 1 11 14751-KVP—9oa SPRING, VALVE 2 2 2 12 14771-G34—Gaa RETAINER, VALVE SPRING 2 2 2 13 14775-KVV—9oa SEAT, VALVE SPRING 2 2 2 1:. 14781-MA6—000 c0TTER, VALVE I. I. 4 15 90012-333—000 SGREN, TAPPET ADJUSTING 2 2 2 16 90083-636-911 BOLT, KNOCK, SMM 2 2 2 17 90206-001-000 NUT, TAPPET AAJNSTING 2 2 2 2015.03.20 E CAMSHAFT/VALVE 3 10 mum Rel N0 LO.N, (Re‘ative rev. Number) Descnption +10 1111P0 1 1111P2 1111?} 1111112 .INCLHDES: Engine removal and installat on .INCLHDES: Refacing VALVE :FOR 1 VEHICLE - - .INCLHDE : Engine removal and installation .INCLHDES: Refacing (1,12,13,14) INTAKE VALVE SPRING AND/0R STEM SEAL<0NE> .INCLHDES: Engine removal and installation EXHAUST VALVE SPRING AND/OR STEM SEAL<0NE> .INCLHDES: Engine removal and installation VALVE SPRING AND/OR STEM SEAL :FOR 1 VEHICLE .INCLHDES: Engine removal and installation 3.0 2015.03.20 E 37 38 E-5 CAM CHAIN/TENSIONER I" Rel No LO.N. (ReTative re1. Number) Descnption 1 110140 CHAIN, cm ................... .INanDES. Engine removal and instaLlation TENSIONER, CAM CHAIN - - (5) LIFTER, TENSIONER - GUIDE, CAM CHAIN -- .INanDES: Engine removal and instaLlation Kzuansoo Ref Read. QTY Pan No. Descrimm NSCWCS Sena‘ No. Fans camogue code N°- D E G 1 14401-Kva—901 cm", cAM<90L> -- 1 1 1 2 14510-KVB-900 TENSIONER, CAM CHAIN - 1 1 1 3 14520-GFC-771 LIFTER ASSY., TENSIONER - 1 1 1 14520-KVV-901 LIFTER ASSY., TENSIONER (NIPPON HATSHJOI 1 1 1 14520-K25—901 -------------------------- - 1 1 4 14531-KVV-900 PIVOT, CAM CHAIN TENSIONER 1 1 1 5 14560-KCN-851 GASKET, TENSIONER LIFTER - 1 1 1 6 14611-KVB-900 GUIDE, CAM CHAIN 1 1 1 7 90005-KY7-000 scREu, PAN, 6X6 1 1 1 a 91301-GRO-004 O-RING, 15.2x1.5 1 1 1 9 91306-MG3-000 O-RING, 1.5x9.5 1 1 1 10 95701-06022-00 sou, FLANGE, 6X22 2 2 2 2015.03.20 E Rel LO.N, (Re‘atlve Iel, Number) FRT. No Descnpuon 1 1111A5 CYLINDER 2.7 .INCLUDE . Engine removal and instaLlation 2 111102 GASKET, CYLINDER - 2.6 .INCLUDES: Engine removal and instaLlation I mm Ref Read. QTY Pan No, Descripuon mums Sena‘ No. Pans cala‘ogue code No. D E G 1 12100-KVV—900 CYLINDER COMP. - 1 1 1 2 12191-KVV—901 GASKET, CYLINDER - 1 1 1 3 90701-KFM—900 DOMEL PIN, SPECIAL, 8X14 2 2 2 39 2015.03.20 E 40 Rel LO.N. (Remuveretwumber) PM No Descnpuon 1 1151A6 FAN, COOLING ---- 2 613105 ROTOR OR FLVHHEEL - 3 6131A} - - 1:,~ szm Re, Read. QTY Pan No. Descripuon mums Sena1 No. Pans 933109.19 code N°- D E G 1 19510-KVV-900 FAN COMF., COOLING 1 1 1 2 31110-KlL-AD1 FLYWHEEL COMP.(MITSUEA) 1 1 1 31110-KlL-A02 FLYWHEEL COMP.(DENSO) 1 1 - 3 31120-Kl - 0 STATOR COMF.(MITSUBA) 1 1 1 31120-KlL-A02 STATOR COMF.(DENSO) -- 1 1 - 4 32907-KVV-900 CLIP, A.C. GENERATOR CORD - 1 1 1 5 32976-KlL-A00 PLATE, A.C. GENERATOR CORD -- 1 1 1 6 90002-KGH-900 sou, FLANGE, 5x11. 2 2 2 7 90410-1164-000 uAsHER, 101111 1 1 1 a 94050-10000 NUT, FLANGE, 101111 1 1 1 9 95701-06016-00 sou, FLANGE, 6X16 3 3 3 10 96001-06016-00 sou, FLANGE, 6X16 1 1 1 96001-06020-00 BOLT, FLANGE, 6x20 ---------- N m m 2015.03.20 E Rel LO.N, (ReTatIverel. Number) PRT. No Descnpuon 1 (4,5) 113105 PUMP ASSV., 01L ----- 2 1131124 GEAR, OIL PUMP DRIVEN -- '0 mm Ref Read. QTY Pan No, Descripuon mums Sena1 No. Pans cala‘ogue code No. D E G 1 15100-KVB-900 PUMP Assv., OIL --------- 1 1 1 2 15133-KVV-900 GEAR, OIL PUMP DRIVEN<39U 1 1 1 3 15135-KVV-900 SHAFT COMP., OIL PUMP 1 1 1 I, 15331-KV -900 ROTOR, OIL PUMP INNER 1 1 1 5 15332-KVB-900 ROTOR, OIL PUMP OUTER --- 1 1 1 wmdo 90002-GFC-900 90702-KFM-900 93901-34120 96220-30168 EOLT, HEX., 6X30 DOMEL PIN, 3x12 sanu, TAPPING, 4x8 ROLLER, 3X16.8 AANN aamm --- 2015.03.20 E 41 E-12 STARTING MOTOR Rel LO.N. (Rexauveremumber; No Descnpuon 2 6121A6 FINION, STARTER ----------- 3 612145 HOLDER, STARTER DRIVE GEAR (9) 6 612105 MOTOR, STARTING - 7 (4,5) 6121E6 BRACKET, STARTING MOTOR FRONT S 6111A5 SUE HARNESS, STARTER --------- KZlMElZW Ref Read. QTY Part No. Descripuon NSCMDCS Sena‘ No. Fans cala‘ogue Code E m_. D 11205-GM3-931 BUSH, SX12X6 ---------------- 1 23120-KvB—901 FINION ASSY., STARTER<14MDU 1 23150-KvB—900 HOLDER COMF., STARTER PINION 1 31204-K68—004 SPRING, CARBON BRUSH 2 31206-GM3-004 PACKING 1 mbwma _..u_._._. -N--- m 31210-va—961 MOTOR UNIT, STARTER 2111A2 FACE, DRIVEN ----------------- 0.5 s <20,21,22> 2111A3 FACE, MOVABLE DRIVEN --------- 0.5 11 :13) 2111A7 SPRING, DRIVEN FACE ---------- 0.5 19 :13) 2111A8 BEARING, DRIVEN FACE - - 0.6 211mm .Replace 1 bearing add -- 0.1 ’13 15 mmm Re, Read. QTY Pan No. Descripmn mums Senal No. Pans cala‘ogue code No. D E G 1 2210fl-KVV-900 OUTER COMP., CLUTCH 1 1 1 2 22350-KVV-900 PLATE COMP., DRIVE 1 1 1 3 22401-KVV-900 SPRING, CLUTCH 3 3 3 4 22535-KZ - DO HEIGHT SET, CLUTCH 1 1 1 5 22804-148-000 RUBBER, CLUTCH DAMPER 3 3 3 6 231OD-va—901 BELT, DRIVE 7 23205-va—960 FACE SET, DRIVEN a 23224-va—900 FACE SET, MOVABLE DRIVEN 9 23225-KSV—900 PIN, ROLLER GUIDE 0 23226-KvB—900 ROLLER, GUIDE Wu“; 9101...... um... 23233-KZ - 00 1 SPRING, DRIVEN FACE 2 23237-GCC-C50 COLLAR, SEAL - 13 23238-GCC—000 COLLAR, SPRING I. 5 90202-KN7-670 NUT, SPECIAL, 28M" 90441-GY6-940 WASHER, 12.2X29X2.5 16 90442-044-000 WASHER, THRUST, 6MM 3 3 3 17 90454-632-000 CIRCLIP, 6MM - 3 3 3 1s 91009-va—961 BEARING, RADIAL BALL, 6902U (NSK) 1 1 1 19 911D9-va—901 BEARING, NEEDLE, 20X29X18 (SCHAEFFLER) 1 1 - 91109-KVV-902 - - 1 20 91211-GK8-013 OIL SEAL, 34X39X3 90702-KFM—900 DOHEL PIN, 8X12 NASA; ~_._._._. ~---- 11 91007-KvB—902 BEARING, RADIAL BALL, 6201 (FHJIKOSHI) 1 1 91007-KvB—SS1 BEARING, RADIAL BALL, 6201 (NSK) 1 1 1 12 91009-KvB—902 BEARING, RADIAL BALL, 60/22 UU (SKF) 1 1 1 91009-KZL—931 BEARING, RADIAL BALL, 60/22 my] NSK 13 91015-KvB—901 BEARING, RADIAL BALL, 6204 -- 91104-GGc—901 BEARING, RADIAL BALL, 6204 c3 (NSK) 14 91201-434-003 OIL SEAL, 14X20X3.2 15 91255-KVB-901 OIL SEAL, 29X44X7 - 91255-KvB—902 OIL SEAL, 29X44x7 SANA _._.~_. --~- 1 1 94510-20000 CIRCLIP, EXTERNAL, 20M" 95002-50000 CLIP, TUBEIC9) \lo 47 2015.08.20 E E-17-10 TRANSMISSION KzuaEmo Re, Read. QTY Pan No. Descripuon mums Sena‘ No. Pans cala‘ogue code No. D E 6 13 95701-06014-00 EDLT, FLANGE, 6x11. - 2 2 2 19 95701-06030-00 EDLT, FLANGE, 6X30 - 2 2 2 20 95701-06040—00 EDLT, FLANGE, 6x40 - 6 6 6 2015.03.20 E E-19-10 RIGHT CRANKCASE E7 Rel LO.N. (Relative retNumber? Na Descnpuan 1 110120 CRANKCASE :RIGHT ------------- 4.0 .INCLHDE Engine removal and installation 1101A2 CRANKCASE 'BOTH - .INCLHDE Engine removal and installation 9 110132 OIL SEAL, CRANKSHAFT :RIGHT -- 3.8 .INCLHDES: Engine removal and installation 1101H3 OIL SEAL, CRANKSHAFT :EOTH --- 4.2 .INCLHDES: Engine removal and installation F. ~ mumm Ref Read. QTY Part No. Descriphon N5611DCS Senal No. Fans cala‘ogue Code No. D E G 1 110fl-KZL-ADO CRANKCASE COMP., R. --------- 1 1 1 2 11103-KvB—901 BUSH, ENGINE HANGER RUBBER (HOKUSHIN) 1 1 1 11103-KV —930 BUSH, ENGINE HANGER RUBBER 1 1 1 11216-GGC-900 ------------- - 1 1 1 3 11205-GBc—300 BUSH, MAINSTAND 1 1 1 A 11361-va—900 COVER, OIL PUMP 1 1 1 5 15651-KZL-930 GAUGE, OIL LEVEL 1 1 1 6 90031-KVB-900 BOLT A, STUD, 7X193.5 --- 7 90131-883-000 BOLT, DRAIN PLUG, 12x15 - a 90702-KzL—930 PIN, SPECIAL nouEL, é 3x10x12 9 D 91201-GC -771 OIL SEAL, 16X26X7 91307-035-000 O-RING, 1SX3 - - - - LANAN aaNaN --~a~ 11 91307-639-000 O-RING, 64x2 1 1 1 12 94109-12000 WASHER, DRAIN 1 1 1 13 95701-06022-00 BOLT, FLANGE, 6 22 1 1 1 14 95701-06055-00 BOLT, FLANGE, 3 3 3 15 95701-06080-00 BOLT, FLANGE, 3 3 3 16 95701-06085-07 BOLT, FLANGE, 1 1 1 17 95701-06115-00 BOLT, FLANGE, 1 1 1 49 2015.08.20 E 50 E-19-20 LEFT CRANKCASE Rei LO.N. (Relativelel.NUmber? F.RT. Na Descnptlon 2 110115 CRANKCASE :LEFT -------------- 4.9 .INCLUDE Engine removal and installation 1101A2 CRANKCASE -BOTH - - 5.1 .INCLUDE Engine removal and installation 7 (6,8,14) 1131B5 SCREEN, OIL FILTER 0.2 11 1101B6 BEARING, CRANKSHAFT EFT - 4.1 .INCLUDES: Engine removal and installation 12 2101E7 OIL SEAL, DRIVESHAFT - - 1.1 13 110131 OIL SEAL, CRANKSHAFT .LEFT 4.1 .INCLUDES: Engine removal and installation 1101H3 OIL SEAL, CRANKSHAFT :BOTH 4.2 .INCLUDES: Engine removal and installation 17 2101C7 BEARING, COUNTERSHAFT :LEFT -- 1.0 2101C9 BEARING, COUNTERSHAFT :BOTH -- 1.1 13 21015 BEARING, FINAL GEAR SHAFT :LEFT - - - 1.0 @ 2101J0 BEARING, FINAL GEAR SHAFT I 14 s KNEW _E()TH ....................... 1_1 Re, Read. QTY Part No. Descrimlon NSC11005 Serlal No. Pans catalogue code No. D E G 1 11103-KVB-901 BUSH, ENGINE HANGER RUBBER (HOKUSHIN) 1 1 1 11103-KVB—930 BUSH, ENGINE HANGER RUBBER 1 1 1 2 11200-KZ — 00 CRANKCASE COMP., L. - - 1 1 1 3 11203-GC7—300 BUSH, RR. CUSHION UNDER RUBBER 1 1 1 11203-KVB-901 BUSH, RR. CUSHION UNDER RUBBER (HOKUSHIN) 1 1 1 4 11205-GBC—300 BUSH, MAINSTAND 1 1 1 5 11205-GU3—930 BUSH, sx12x6 - 1 1 1 6 12361-035—000 CAR, TARPET ADJUSTING HOL 1 1 1 7 15421-107—000 SCREEN OIL FILTER - 1 1 1 15421-10: —900 - 1 1 1 s 15426-KVB—900 SPRING, OIL FILTER SCREEN - 1 1 1 9 90032-KVB-900 BOLT B, STUD, 7x198.5 - 2 2 2 10 90474-333—000 UASHER, SEALING, 8M" 2 2 2 11 91002-va—901 BEARING, RADIAL BALL, 6007 (FUJIKOSHI) 1 1 1 91002-KzL—A01 BEARING, RADIAL BALL, 6007 (SKF) 1 1 1 12 91202-KJ9—003 OIL SEAL, 20x32x6 - 1 1 1 13 91202-KVB—901 OIL SEAL, 20.8X52X6X7.5 1 1 1 14 91302-001—020 O—RING, 30.81111 ------- 1 1 1 15 94520-52150 CIRCLIP, INTERNAL, 52M" 1 1 1 16 95701-08012-00 BOLT, FLANGE, 8X12 2 2 2 17 96100-63010—00 BEARING, RADIAL BALL, 6301 1 1 1 13 96100-63020—00 BEARING, RADIAL BALL, 6302 -- 1 1 1 2015.08.20 E E-20 CRANKSHAFT/PISTON Rel LO.N. (ReTauvereLNumber) No Descnpuon 1 1101135 CRANKSHAFT ------------------- 4.3 .INCLHDES. Engine removal and instaLlation FRT. (2,4, 111103 PISTON RING AND/0R PISTONIONE) 2.8 .INanDES: Engine removal and instaLlation I mm Ref Read. QTY Pan No. Descripuon mums Sena‘ No. pans cambgue Code No. D E G 1 13000-KZL-A00 CRANKSHAFT COMP. ------------ 1 1 1 2 13011-KVV-700 RING SET, FISTON(STD.)(RIKEN) 1 1 1 13012-va—700 RING SET, FISTON (TEIKOKU) 1 1 1 13021-KVV-700 RING SET, FISTON(0.25)(RIKEN) (1) (1) (1) 13022-va—700 RING SET, FISTON(0.25> (TEIKOKU) (1) 13031-va—700 RING SET, FISTON(0.50> (TEIKOKU) (1) 13041-va—700 RING SET, FISTON(0.75> (TEIKOKU) (1) 13051-va—700 RING SET, FISTON(1.00> (TEIKOKU) (1) (1) (1) 3 13101-KVV-900 FISTON(STD.) - 1 1 13102-KVV-305 FISTON(O.25) (1) (1) (1) 13103-KVV-305 FISTON(O.50) (1) (1) (1) 13104-KVV-305 FISTON(O.75) (1) (1) (1) 13105-KVV-305 FISTON(1.00) - (1) (1) (1) I, 13111-087-000 FIN, PISTON - 1 1 1 5 13115-GN5-910 CLIP, PISTON PIN, 13mm 2 2 2 6 90741-va—900 KEY, wooDRnFF --------------- 1 1 1 51 2015.03.20 E E-21 CARBURETOR E7 Rel LO.N. (Relative rel.Number-) F-RT Na Descnpuan 2 3111A3 NEEDLE, JET ------------------ 1.2 3 :17) 311120 FLOAT 0R FLOAT VALVE 1.0 A 3111A6 CHAMBEA, FLOAT -- 0.9 3 (16,23) 3111131 BYSTARTER, AUTo o 11 3111135 CARBURETOA ASSEMBLY - 9 13 311109 PISTON, VACUUM 1 31 (19,20) 3111M JET, MAIN -------------------- 1.0 Amman Re, Read. QTY No Part No. Descrimm Nscgocs Senal No. Pans cala1ogue code - n s 1 16010-KGF-911 GASKET SET 1 1 1 2 16012- KZL-732 NEEDLE SET, JET 1 1 1 3 16013- KRP—9s1 FLOAT SET - 1 1 1 A 16015- KV — 901 CHAMaEA SET, FLOAT 1 1 1 5 16016-KRP-9S1 SCREV SET 1 1 1 6 16028-KVB-901 SCREH SET B 7 16037-KCH—DDG PLATE SET, VALVE a 16046-KzL—A01 BYSTARTER ASSV., AUTO 9 0 16050-KVV—901 SPRlNG, COMPRESSTON COIL 16075-GHB-640 O-RXNG, 1.3X4.3 1 161Du-Kz —732 CARBURETOR ASSV. (AVKZDA A) 2 16107-GCC-000 13 16111-KVB—902 PISTON COMP. , VACUUM 4 5 16119-KzL—A01 STAV, WIRE 16131-1u9—801 PLATE, SETTXNG 16 16140-GFC—901 BODV COMP., EVSTARTER 17 16155-KJ9—751 VALVE COMP., FLOAT -- 1s 16163-KGF-911 GASKET, FLOAT CHAMBER 19 16165-KV —901 HOLDER, NEEDLE JET 20 16180-KGH-971 JET, SLOW, I135 -- 21 16190-GEE—DD3 CAP, HOLDER -- 22 16199-KZL-A01 TUBE, AIR VENT 23 16423-KGH—901 GASKET, BYSTARTER 24 93500-04008-111 SCREW, PAM, 1018 25 93500-04012-011 SCREW, PAN, 10112 ow“; wu_._._. um--- 2015.08.20 E E-21 CARBURETOR muzzwo Read. QTY Pan No. Descripuon mums Sena1 No. Fans cala‘ogue code E 26 93892-04008-18 SCREW-WASHER, 4X3 27 93892-05012-18 SCREW-WASHER, 5X12 23 93892-05014-18 SCREW-WASHER, 5X14 - 29 95002-02089 CLIP, TUBEIBS) --- - 30 95005-45240-50 TUBE, 4.5x24m95005—45001-50M) D 1 2 1 1 1 _._._..u_. ...Na 0 31 99101-KTB-0980 JET, mm, #93 -------------- 1 1 1 53 2015.03.20 E 54 F-1 HEADLIGHT(NSC110CSD/E) Rel LO.N. (Rexauverekumber) FRT. No Descnpuon 1 6161A7 HEADLIGHT “NIT - 0.3 3 616131 SOCKET, HEADLIGHT - - 0.2 4 616118 EULB, HEADLIGHT --- - 0.2 murmur: Ref Read. QTY Pan No. Descripuon mums Sena‘ No. Pans cala‘ogue code No. D E G 1 33101-KIL-A01 HEADLIGHT UNIT 1 1 - 2 33113-KuR—003 me, CF 2 2 - 3 33130-KIL-A01 SOCKET COMF., HEADLIGHT - 1 1 - 1. 34901-KFH—901 auua, HEADLIGHTHZV 30/3014) 1 1 - 5 53209-GAH-000 CLIP, HEADLIGHT ------------- 2 2 - 6 90101-KIL-930 EOLT, ADJUSTING ------------- 1 1 - 2015.03.20 E Rel LO.N. (Re‘atlve lel. Number) FRT. No Descnpuon 1 6161A7 HEADLIGHT “NIT -- - 0.3 4 (2) 616118 EULB, HEADLIGHT -------------- 0.2 I" We. Ref Read, QTY Pan No, Descripuon mums Sena1 No. pans cma‘ogue code No. D E G 1 33101-KlL—841 HEADLIGHT “NIT - — 1 2 33102-KlL—841 COVER, RuBEER - — 1 3 33113-KMR-003 FIFE, CF -- — _ 2 lo 34901-KlL-841 BULB, HEADLIGHTHZV 35/3514) - - 1 5 53209-GAH—000 CLIP, HEADLIGHT ------------- - — 2 6 90101-KlL—930 BOLT, ADJUSTING ------------- - — 1 55 2015.03.20 E 56 SPEEDOMETER E7 0—5- Rel Na LO.N. (Relative re1. Number) Descnption W T‘ 1 616163 8121“ 8121A2 8121E7 8121B} 4131A} 616164 811160 Nomflom» (2) BULB, METER .................. .NOTE: Same time for two units or more METER ASSY., COMBINATXON METER, COMEXNATION LENS, METER - CASE, METER - PLATE, REFLECTING - SOCKET ASSY., METER BULB CABLE, SPEEDOMETER ------ 0.2 szmm Re, Read. QTY Part No. Descrimm N5011DCS Senal No. Fans cataTogue code N°- D E s 1 34908-6117-701 BULB, WEDGE BASE(T1U) (12V 3.4“) (NIPPON SEIKI) (mm 1 1 1 34909-KVR-600 BULB, WEDGE BASE(T1U) (12V 3.4“) (TOSHIBA) (mm 1 1 1 2 34908-KVE-900 BULB, WEDGE BASE(T1U) <12v 1.710110511113111 3 3 3 34908-MB9-871 BULB, WEDGE BASE(T1U) 3 3 3 3 37121-ML7-671 CLAMP 1 1 1 4 37200-KZL-A01 METER ASSY 1 1 - 37200-K39- 21 - — 1 5 37210-KZL-A01 SPEEDOMETER COMP. 1 1 1 6 37211-KZL-931 LENS 1 1 1 7 37212-KZL-A01 CASE ASSV. 1 1 1 S 37214-KZL-931 REFLECTING ASSY., PLATE 1 1 1 9 37215-KS3-901 CLAMP 1 1 1 1D 37224-KZL-A01 SOCKET COMP” HEADLIGHT 1 1 - 37224-K39-M21 SOCKET ASSY., HEADLIGHT - - 1 11 37305-KE5-008 12 44830-KVV-721 13 90035-166-008 14 90109-MZS-008 15 91256-KK3-840 16 93903-35320 SCREW-WASHER, 3x22 CABLE coma, SPEEDOMETER SCREW-WASHER, SPEchL, 4x10 SCREW, TAPPXNG, 4x11. - o—Rms, 1ox1.5 SCREW, TAPPXNG, 5X16 Awwgw _.-_.w ---u w u u 2015.08.20 E F-3 MIRROR Rel LO.N, (Rexauverekumber) No Descnpuon N0 INFORMATION --------------- 1"“ mm Ref Read. QTY Part No, Descripuon mums Sena‘ No. Pans cala‘ogue code No. D E G 1 83113-GCC—J71 EOOT, MIRROR - 2 2 2 2 83114-KVB—900 CAF, LOCK NUT - 2 2 2 3 83115-KlL—930 EOLT, ADAPTER, 10PM - 2 2 2 [o 83210-GF ‘971 MIRROR COMF., R. - 1 1 1 5 83220-GFM—971 MIRROR COMF., L. - 1 1 1 6 903D1-GFC—BA1 NUT, LOCK bmllllllllaaa #m-------a.uu kaIIIIIIIIII M 2015.03.20 E 70 F-17 FRONT FORK Rel (Relative Iel. Number) Na LO'N' Descnption 'RT 1 5111C} FORK ASSV., FRONT :RIGHT 4 2 5111C5 SPRXNG, FRONT FORK :LEFT 6 5111C6 SPRXNG, FRONT FORK :RXGHT 6 5111C7 SPRXNG, FRONT FORK :BOTH 9 3 (4,9,14) 511162 PIPE, FRONT FORK :LEFT -- 8 511163 PIPE, FRONT FORK :RIGHT - 8 511164 PIPE, FRONT FORK :BOTH -- 3 7 (6) 5111D2 CASE, BOTTOM :RIGHT ------- 0.9 15 5111E7 SEAL SET, FRONT FORK .LEFT 0.9 5111E8 SEAL SET, FRONT FORK :RXGHT 0.9 5111E9 SEAL SET, FRONT FORK :BOTH 1.5 16 5111C2 FORK ASSV., FRONT :LEFT - 0.4 5111C4 FORK ASSV., FRONT :BOTH - 0.5 17 5111D1 CASE, BOTTOM :LEFT - 0.9 5111D3 CASE, BOTTOM :BOTH 1.5 1‘" Ref Read. QTY Part No. Descripuon NSCMDCS Senal No. Fans cala‘ogue code No. D E G 1 51400-KZL—732 FORK ASSV., R. FR. (CHUANNAN ABSORBER) 1 — - 51400-KZR—7U1 FORK ASSV., R. FR.(SHOUA) 1 — - 51400-KZL—732 FORK ASSV., R. FR. (CHUANNAN ABSORBER) - 1 - 51400-KZR—7U1 FORK ASSV., R. FR.(SHOUA) - 1 - 51400-K16-911 ---- - 1 - 51400-K39—MU1 FORK ASSV., R. FR. (CHUANNAN ABSORBER) - 1 - 51400-K16-911 R. FR.(SHONA) --- - - 1 51400-K39-MU1 ., R. F . (CHUANNAN ABSORBER) — 1 51400-KZ -732 - - - 1 51400-KZR—7U1 FORK ASSV., R. FR.(SHOUA) - - — 1 2 51401-KZL—732 SPRXNG, FR. FORK (CHUANNAN ABSORBER) 2 2 2 51401-KZR-7U1 ---------------------------- (SHOHA) 2 2 2 3 5141U-KUN—641 FIFE COMP. FR. FORKKSHOUA) 2 2 2 5141U-KUN—662 FIFE COM ., F . FORK (CHUANNAN ABSORBER) 2 2 2 [o 51412-GN5—9U1 SPRXNG, REBOUNDKSHOWU -- 2 2 2 51412-KUN—662 SPRXNG, REBOUND (CHUANNAN ABSORBER) 2 2 2 5 51412-KUB—601 RING, BACK UP --------------- (SHOHA) 2 2 2 51413-KUN—662 RING, BACK UP (CHUANNAN ABSORBER) 2 2 2 2015.08.20 E F-17 FRONT FORK E7 Read. QTY R” Part No. Descripuon mums SenaT No. Fans cataTogue code a E a No. 6 51414-KW—662 BUSH, GnIDE BOOT B --------- CALIPER suB ASSY., FR. (NISSIN) BRACKET suB ASSY., FR. CALIPER FIN, HANGER - uAsHER, WAVE PISTON ------ BOLT, FLANGE, 8X25 NAAAA m_._._._. N.... 2015.03.20 E 73 74 F-20-40 FRONT WHEEL Rel Na LO.N. (Relative re1. Number) Descnption 2 710151 7101M 710139 7101115 711120 710115 7101156 wisdom (14,15) AXLE, FRONT ”HEEL - FRONT WHEEL - FRONT TIRE(ONE) - GEARBOX ASSV., SPEEDOMETER DISC, FRONT BRAKE BEARING, FRONT MHEELIONE) - .Replace 1 bearing add .- munmn Ref Read. QTY No Pan No. Descripmn mums Senal No. Pans cala‘ogue code - n s 1 42753-KBN-902 VALVE, RIMICHENG SHIN) 1 1 1 2 44301-Kve—950 AXLE, FR. 1111:: ----- 1 1 1 3 44311-KVB-910 COLLAR, FR. ”HEEL SIDE 1 1 1 4 Abézfl-KV -910 COLLAR, FR. DISTANCE 1 1 1 5 4465fl-KZL-730ZA WHEEL SUB ASSV., FR. 1.1111303". MAT AXIS GRAY METALLIC 1 1 - 44650-KZL-7302E *vR112Mu* SUPER GOLD METALLIC-U - 1 - 44650-KZL-7302A 1.1111303". MAT AXIS GRAY METALLIC - - 1 44650-KZL-7302E *vR112Mu* SUPER GOLD METALLIC-U - - 1 4465fl-KZL-730ZC *NH364M*SHEEN SILVER METALLIC - - 1 6 44711-KZL-731 TIRE, FR. (CHENG SHIN) (50/90- 11. WC 1.0?) 1 1 1 44711-KzL—931 ---------------------------- 1 1 1 7 44800-KVB-910 BOX ASSY., SPEEDOMETER GEAR 1 1 1 S 44806-KVB-911 GEAR, SPEEDOMETER<21T) -- 1 1 1 9 44809-KFM-9U0 WASHER, SPEEDOMETER GEAR 1 1 1 1D 45351-KV -931 DISK, FR. BRAKEIYUTAKA) - 1 1 1 45351-KVB-961 DISK, FR. BRAKEINISSIN) - 1 1 1 45351-KVB-SU1 DISK, FR. BRAKEINHK PRECISION) 1 1 1 45351-KVB-S02 DISK, FR. BRAKEISUNSTAR) ---- 1 1 1 11 90105-KGH-900 12 90306-KGH-901 BOLT, BRAKE DISK, 8X24 NUT, n, 12MM