2012-NSF250R PARTS LIST Instructions for Use of Parts List. Fuel Hose, General Purpose Hoses and Vinyl Hose Contents ENGINE GROUP '7" r1" r1" dowmummbwmd '7" E712 E 13 E714 E715 CYLINDER HEAD CAMSHAFT/VALVE. CAM CHAIN /TENS|ONER. CYLINDER ................... .. RIGHT CRANKCASE COVER. CLUTCH .... .. OIL PUMP... WATER PUMP. LEFT CRANKCASE COVER. GENERATOR ............... .. CRANKCASE ............ .. CRANKSHAFT/PISTON TRANSMISSION. GEARSHIFT DRUM. THROTTLE BODY FRAME GROUP F71 '1" ooxlmuwbwm Fr 9 Fr 10 F 11 F 12 F 13 F 14 F715 Fr 16 F 17 F 18 F 19 F 20 F 21 F 22 F 23 F 24 Index ....... .. METER HANDLE LEVER / SWITCH / CABL FRONT BRAKE MASTER CYLINDER. HANDLE PIPE /TOP BRIDGE .... .. STEERING STEM / STEERING DAMPER FRONT FENDER ............................ .. FRONT FORK ............. .. FRONT BRAKE CALIPER FRONT WHEEL ...... .. REAR BRAKE CALIPER REAR BRAKE MASTER CYLINDER REAR WHEE FUEL TANK/FUEL PUMP SEAT/SEAT COWL AIR BOX ........ .. EXHAUST MUFFLER PEDAL ............ .. STEP ....... .. SWINGARM REAR CUSHION. WIRE HARNESS RADIATOR .. FRAME BODY. COWL ............ .. Instructions for Use of Parts List This parts list is to be used when ordering replacement parts; it contains all parts for model 2012 NSF250R. I. How to order parts I Information required Replacement parts orders must contain both the part number and the stamped numberls) as described below. This is necessary because any changes and modifications are registered at Honda with the pertinent parts and stamped numbers. ' If quantities are shown in l l. the parts are optional. ' If "N" is indicated in the quantity column, the parts quantity is to be deter- mined as required. II. How to read this parts list I Make-up of the part number lExample) General parts OOOOO — OOO — OOO Function and Model I componem NO- COdE NO- Subcontractor designation Modification designation lExample) Bolts, nuts and other standard parts OOOOO — OOOOO — 00 Function and Dimension 10hemical surface treatment component No. ISO 8-2 I Abbreviations The following abbreviations are used in this parts list. ASSY. ADJ. . Assembly . Adjuster BRG. . Bearing COMP. . Complete EXH. . Exhaust FR. . Front L. . . Left mm . Millimeter R. . Right RR. . Rear SPG. . Spring STD. . Standard STRG. . Steering SW. . . Switch T(22Tl . Tooth 122 Teethl J . Japan . Europe . North America Important Information - The parts that have a dot "-" on the left side of the "Ref. No.“ are exclusive for HRC products. To purchase these parts, consult your Honda dealer. - The parts that have no dot are Honda products and can be pur- chased from your nearest Honda motorcycle dealer, or from HRC- JAPAN/EUROPE if you can't obtain the parts locally. Fuel Hose, general purpose hoses and vinyl hose The standard part fuel hose, general purpose hose and vinyl hose may be substituted by the coiled bulk part. When ordering the standard part fuel hose, general purpose hose and vinyl hose use the bqu part number written in the parts catalogue in brackets l l under- neath the part name, or use the catalogue below. (The bulk part standard length is 1 m, however, those displayed in the catalogue < > are available in 3 m and 8 m lengths.) When exchanging the hose, cut and use at the specified length as mentioned in the part name. lFor the method of cutting the bqu part, and method of filling out orders etc., please refer to the service manual and the instructions issued with the bqu part.) The list below is a catalogue of the standard part numbers and bulk part numbers. Note that those numbers are applicable to the listed replacement parts only. Fuel Hoses/Tubes Fuel Hoses/Tubes Bulk Part Bulk Part Standard Part No. 3qu Part No. .'""" Length Standard Part No. 3qu Part No. .'""" Length Diameter Diameter (ml (ml (mm) (mm) 95001-30xxx-2x 95001-30001-20M 3.0 95001-55001-60M 1 95001-30xxx-3x 95001-30001-30M 3.0 95001-55xxx-3x <95001-55003-60M> 5.5 95001-30xxx-4x 95001-30001-40M 3.0 <95001-55005-60M> 95001_35XXX_2X 95001-35001-50M 35 95001-55001-60M <3500’l -35003-50M> 35001-35001-60M 95001-55Xxx-4x <3500’l-55003-60M> 5.5 <35001-55008-60M> 95°01'35XXX'3X <95001-35003-60M> 3'5 95001-55001-50M 95001-35001-60M 95001-55xxx-5x <95001-55003-50M> 5.5 95°01'35XXX'4X <95001-35003-60M> 3'5 <95001-55008—50M> 95001-35001-50M 95001-55001-60M 95°01'35XXX'5X <95001-35003-50M> 3'5 95001-55xxx-6x <95001-55003-60M> 5.5 95001_35XXX_6X 95001-35001-60M 35 <95001-55008—60M> <95001-35003-60M> 95001-45001-50M 95°01'45XXX'2X <95001-45003-50M> 4'5 95001-45001-60M 95001-45xxx-3x <95001-45003-60M> 4.5 <95001-45008—60M> 95001-45001-60M 95001-45xxx-4x <95001-45003-60M> 4.5 <95001-45008—60M> 95001-75001-50M 95°01'75XXX'2X <95001-75003-50M> 7'5 95001-75001-60M 95001-75xxx-3x <95001-75003-60M> 7.5 <95001-75008—60M> 95001-75001-60M 95001-75xxx-4x <95001-75003-60M> 7.5 <95001-75008—60M> 95001-75001-50M cow—-unwary—-mwamw—Haaw—Haawawawaaaa —-—-—-—-—-saw—nuamw—nmw—nw—nmw—nmu—nmw—nmu 95001_45XXX_5X 95001-45001-50M 45 95°01'75XXX'5X <95001-75003-50M> 7'5 <95001-45003-50M> 95001-75001-60M 95001-45001-60M 95001-75xxx-6x <95001-75003-60M> 7.5 95001-45xxx-6x <95001-45003-60M> 4.5 <95001-75008—60M> <95001-45008—60M> 95001-80xxx-2x 95001-80001-50M 5.0 95001-55001-50M 95001-80xxx-3x 95001-80001-60M 5.0 95001-55xxx-2x <95001-55003-50M> 5.5 95001-80xxx-4x 95001-80001-60M 5.0 <95001-55008—50M> 95001-80xxx-5x 95001-80001-50M 5.0 95001-80xxx-6x 95001-80001-60M 5.0 8-3 Vinyl Tube Vinyl Tube Vinyl Tube 5qu Part Bulk Pan 5qu Part Smndard Pan 5qu Pm No. lnner Diner srenderd Pan 5qu Pan No. lnner Outer Smndard Pan 5qu Pm No. lnner Diner No. Dienrerer Dllmelev Lj'l'fl‘" No. uierne1er 17 nrerer “I'm” No. Dienrerer Dllmelev “Ff” (mml lmml lmml lmml (mml lrnrnl "‘ 95003701001760M 1 55003714001710M 1 95003736001710M 1 95°“a'u1x‘x'3x <95003701003760M> 2 9 5'5 3 SSDOG'HXXX'” <95003714003710M> 5'“ 9 0 3 95003735xxxr1x <95003736003710M> 11 0 13.0 3 95003701001760M 1 55003714001710M 1 <95003736005710M> a 95°03'01X‘X'60 <95003701003760M> 2 9 5'5 3 SSDOG'HXXX'ZO <95003714003710M> 5'“ 9 0 3 95003736001710M 1 95003703001760M 1 95003714001760M 1 3500373500521) <95003736003710M> 11 o 13.0 3 QSOUS'USX‘X'3" <95003703003760M> 3 0 5'“ 3 95°03'14‘xx'3" <95003714003760M> 5'“ 9 0 3 <95003736005710M> a 95003703001760M 1 55003717001710M 1 95003737001760M 1 3500370350551) (gsooaroaccareum 3 o 5.0 a 95003717xxxrlx (95003717003710W 7.0 3 o 3 95003737xxx73x (SSOOHMOSVWM) 11 o 15.0 a 95003705001760M 1 55003713001710M 1 ficmrahxflo 95003737001760M 11 0 15 u 1 35003705xxx73x <95003705003760M> 3 5 5.5 3 SSDOGJBxxxrlx <55003713oo3710M> 7.0 11 o 3 <95003737003760M> ' 3 <95003705005760M> a <55003713003710M> 5 95003738001710M 1 95003705001760M 1 95003719001710M 1 QEOUS'SBX‘X'“ <95003738003710M> 12 0 13'“ 3 3500370550551) <95003705003760M> 3 5 5.5 3 9500371900020 <55003713oo3710M> 7.0 11 o 3 QSOUSVSBXXXQD 95003738001710M 12 0 13 u 1 <95003705005760M> a <55003713003710M> 5 <95003738003710M> ' 3 95003707001710M 1 95003719001760M 1 95003739001710M 1 95003707xxxr1x <95003707003710M> 4 0 7.0 3 35003719xxx73x <95003719003760M> 7.0 11 0 3 QSOUS'SSX‘X'“ <95003739003710M> 12 0 14'“ 3 <95003707005710M> a <95003719008760M> 5 95003739001710M 1 95003707001710M 1 95003719001760M 1 QEOUS'SSX‘X'QD <95003739003710M> 12 0 14'“ 3 3500370750521) <95003707003710M> 4 o 7.0 3 35003713xxx750 <95003719003760M> 7.0 11 o 3 QSOUMUXXXQD 95003740001710M 12 0 15 u 1 <95003707005710M> a <95003719008760M> 5 <95003740003710M> ' 3 95003707001760M 1 55003721001710M 1 95003740001760M 1 95003707xxx73x <95003707003760M> 4 0 7.0 3 SSDOHVXX'” <95003721003710M> 5'“ 9 0 3 QSOUS'AUX‘X'3" <95003740003760M> 12 0 15'“ 3 <95003707005760M> a 55003721001710M 1 95003740001760M 1 95003707001760M 1 95°03'21‘xx'm <95003721003710M> 5'“ 9 0 3 QEOUS'AUX‘X'SD <95003740003760M> 12 0 15'“ 3 3500370750551) <95003707003760M> 4 o 7.0 3 SSDOG’ZGXXXV‘X 95003723001710M 5 u 12 0 1 95003743001710M 1 <95003707005760M> a <95003723003710M> ' 3 35003743505“ <95003743003710M> 13 o 15.0 3 95003707001770M 1 95003723001710M 1 <95003743005710M> a 95003707xxxr7x <95003707003770M> 4 0 7.0 3 ssooa'zaxxx'zc <95003723003710M> 5'“ 12 0 3 95003743001710M 1 <95003707005770M> a 95003723001760M 1 3500374350521) <95003743003710M> 13 o 15.0 3 95003708001710M 1 35003723xxx73x <95003723003760M> 5.0 12 o 3 <95003743005710M> a 35003705xxx71x <95003708003710M> 4 5 5.5 3 <95003723008760M> 5 95003745001710M 1 <95003708005710M> a 95003723001760M 1 35003745505“ <95003745003710M> 14 o 15.0 3 ficuarugxxxsx 95003709001760M 4 5 5 u 1 35003723xxx750 <95003723003760M> 5.0 12 o 3 <95003745005710M> a <95003709003760M> ' 3 <95003723008760M> 5 95003745001710M 1 95003709001760M 1 95003725001710M 1 3500374550521) <95003745003710M> 14 o 15.0 3 QSOUS'USX‘X'SD <95003709003760M> 4 5 5'“ 3 95°03'25‘xx"x <95003725003710M> 9'“ H 0 3 <95003745005710M> a 95003710001710M 1 95003725001710M 1 95003750001710M 1 9500371Uxxxr1x (SSOOGVWOOSMM) 5 o 5.0 a 95003725xxx720 (SSUUSVZSDDGVWW 3.0 11 o 3 9500360xxx4x (SSOOGMOOSMM) 15 o 13.0 a 95003710001710M 1 95003725001760M 1 95003750001710M 1 3500371050521) (SSOOGVWOOSMM) 5 o 5.0 a 95003725xxx73x (SSUuarzsomrsom 3.0 11 o 3 3500375050521) (SSOOGMOOSMM) 15 o 13.0 a 95003710001760M 1 95003725001770M 1 95003750001760M 1 9500371Uxxx73x (SSOOGVWOOSVWM) 5 o 5.0 a 95003725xxxr7x (SSUUSVZSDDGNM) 3.0 11 o 3 35003750xxx73x (gsooarfiwcareum 15 o 13.0 a 95003710001760M 1 55003727001710M 1 95003755001710M 1 3500371050551) (SSOOGVWOOSVWM) 5 o 5.0 a 95003727xxxrlx (95003727003710W 3.0 13 o 3 95003755xxxr1x (gsooarfificcarmm 17 5 20.5 a 95003711001760M 1 55003727001710M 1 95003755001710M 1 95003711xxx73x <95003711003760M> 5 0 3.0 3 55°03'27‘xx'20 <95003727DDGV10M> 9'“ 13 0 3 QSOUS'SSX‘X'ZD <95003755003710M> 17 5 m5 3 <95003711005760M> a 95003727001760M 1 95003760001710M 1 95003711001760M 1 95°03'27‘xx'3" <95003727003760M> 9'“ 13 0 3 QEOUS'SUX‘X'“ <950035000310M> 22 0 27'“ 3 3500371150551) <95003711003760M> 5 o 3.0 3 95003727001760M 1 95003760001710M 1 <95003711005760M> a 55°03'27‘xx'60 <95003727003760M> 9'“ 13 0 3 QSOUS'SUX‘X'ZD <950035000310M> 22 0 27'“ 3 95003712001710M 1 95003733001710M 1 95003760001760M 1 95003712xxxr1x <95003712003710M> 5 0 7.0 3 ssooa'aaxxx'” <95003733003710M> 10'“ 14 0 3 QSOUS'SUX‘X'3" <950035000350M> 22 0 27'“ 3 <95003712005710M> a 95003733001710M 1 95003760001760M 1 95003712001710M 1 95°03'33‘xx'm <95003733003710M> 10'“ 14 0 3 QEOUS'SUX‘X'“ <950035000350M> 22 0 27'“ 3 3500371250521) <95003712003710M> 5 o 7.0 3 <95003712005710M> 5 8-4 General Purpose Hoses General Purpose Hoses Bulk Part Bulk Part Standard Part No. 3qu Part No. .'""°' Length Standard Part No. 3qu Part No. .'""°' Length Diameter Diameter (mm) (m) (mm) (m) 95005-1’lxxx-3x 35005-11001-30M 11.0 1 35005-45001-10M 1 95005-1’lxxx-5x 35005-11001-50M 11.0 1 95005-45xxx-4x <35005-45003—10M> 4.5 3 35005-12001-10M 1 <35005-45005-10M> 5 95°05'12XXX'1X <35005-12003—10M> 12'0 3 95005-45xxx-5x 35005-45001-50M 4.5 1 95005-12xxx-2x 35005-12001-20M 12.0 1 95005_50XXX_3X 35005-50001-30M 5 0 1 95005-12xxx-3x 35005-12001-30M 12.0 1 <35005-50003—30M> ' 3 95005-12xxx-5x 35005-12001-50M 12.0 1 95005-50xxx-5x 35005-50001-50M 5.0 1 95005-14xxx-1x 35005-14001-10M 14.0 1 35005-55001-10M 1 35005-14001-20M 1 95005-55xxx-1x <35005-55003—10M> 5.3 3 95°05'14xxx'2" <35005-14003—20M> 14'0 3 <35005-55005-10M> 5 95005-14xxx-3x 35005-14001-30M 14.0 1 95005_55XXX_2X 35005-55001-20M 5 3 1 95005-14xxx-5x 35005-14001-50M 14.0 1 <35005-55003—20M> ' 3 95005-17xxx-1x 35005-17001-10M 17.0 1 35005-55001-10M 1 95005-17xxx-2x 35005-17001-20M 17.0 1 95005-55xxx-4x <35005-55003—10M> 5.3 3 95005-17xxx-3x 35005-17001-30M 17.0 1 <35005-55005-10M> 5 95005-17xxx-5x 35005-17001-50M 17.0 1 95005_65XXX_1X 35005-65001-10M 6 5 1 95005-30xxx-3x 35005-30001-30M 3.0 1 <35005-65003—10M> ' 3 95005-30xxx-5x 35005-30001-50M 3.0 1 95005-65xxx-2x 35005-65001-20M 6.5 1 35005-35001-10M 1 35005-70001-30M 1 95005-35xxx-1x <35005-35003—10M> 3.5 3 95°05'70XXX'3X <35005-70003—30M> 7'0 3 <35005-35005-10M> 5 95005-70xxx-5x 35005-70001-50M 7.0 1 95005-35xxx-2x 35005-35001-20M 3.5 1 95005_75XXX_1X 35005-75001-10M 7 3 1 95005-35xxx-3x 35005-35001-30M 3.5 1 <35005-75003—10M> ' 3 35005-35001-10M 1 95005-75xxx-2x 35005-75001-20M 7.3 1 95005-35xxx-4x <35005-35003—10M> 3.5 3 95005_80XXX_1X 35005-80001-10M a 0 1 <35005-35005-10M> 5 <35005-80003—10M> ' 3 95005-35xxx-5x 35005-35001-50M 3.5 1 95005-80xxx-2x 35005-80001-20M 5.0 1 35005-45001-10M 1 95005-80xxx-3x 35005-80001-30M 5.0 1 95005-45xxx-1x <35005-45003—10M> 4.5 3 95005-80xxx-5x 35005-80001-50M 5.0 1 <35005-45005-10M> 5 95005-91xxx-3x 35005-91001-30M 12.0 1 95005-45xxx-2x 35005-45001-20M 4.5 1 95005-91xxx-5x 35005-91001-50M 12.0 1 95005-45xxx-3x 35005-45001-30M 4.5 1 95005-92xxx-3x 35005-92001-30M 12.0 1 95005-92xxx-5x 35005-92001-50M 12.0 1 NOTE: X is displayed to represent the omitted numerals and letters of the roman alphabet. CAUTION: It is DANGEROUS to confuse the fuel hose with the general purpose hose or vinyl hose. Never use a general purpose hose or vinyl hose in place of a fuel hose or vice versa. Always use the correct bulk part in the parts list, according to the service manual or the instructions issued with the bulk part. 8-5 - 3qu part number of fuel hose, general purpose hose and vinyl hose. )Example) 95001 - 15001- 50M Bulk part number. Refers to the bulk part. Marking code (hose type): )fuel hose and general purpose hose) ) Change code )for added hose): (Vinyl hose) ~ Indicates number mark or change sequence, however, the code for the bulk part must be strictly 0 )zero). Types of code: ' Fuel hose 2: Red outside braid ' Vinyl hose 1: Clear ' General hose 1: Ash gray )3 mm inside dia. only) 2: Black Ash gray Black inside braid 3: Light red Black Red )3 mm inside dia. only) 6: Light red 5: Black 4: Ash gray with red stripe 7: Pale black )3 mm inside dia. only) 6: Black 001: 1m (standard) 003: 3 m 008: 8 m |.D code: )fuel hose and general purpose hose) 30: 3.0 mm 11: 11 mm 35: 3.5 mm 91: 12 mm )outside dia. 15) mm 45: 4.5 mm 92: 12 mm )outside di 16) mm 50: 5.0 mm 12: 12 mm )outside di .17) mm 55: 5.3 mm, 5.5 mm 14: 14 mm 65: 6.5 mm 17: 17 mm 70: 7.0 mm 75: 7.3 mm, 7.5 mm 80: 8.0 mm |D./OD. code: )vinyl hose) 01: ID. 2.9, CD. 6.8 mm 14: ID. 6.0, OD. 5.0 mm . 11.0, CD. 15.0 mm 03: ID. 3.0, CD. 6.0 mm 17: ID. 7.0, OD. 5.0 mm . 12.0, CD. 13.0 mm 05: ID. 3.5, CD. 6.5 mm 19: ID. 7.0, OD. 11.0 mm . 12.0, CD. 14.0 mm 07: ID. 4.0, CD. 7.0mm 21: ID. 8.0, OD 5.0 mm . 12.0, CD. 16.0 mm 08: ID. 4.5, CD. 6.5mm 23: ID. 8.0, OD. 12.0 mm . 13.0, CD. 15.0mm 09: ID. 4.5, CD. 8.0 mm 25: ID. 9.0, OD. 11.0 mm . 14.0, CD. 18.0 mm 12: ID. 5.0, CD. 7.0mm 27: ID. 9.0, OD. 13.0 mm . 16.0, CD. 19.0 mm 10 ID. 5.0, CD. 8.0 mm 33: ID. 10.0, OD. 14.0 mm . 17.5, CD. 20.5 mm 11 ID. 5.0, CD. 5.0 mm 36: ID. 11.0, OD. 13.0 mm . 22.0, CD. 27.0 mm 1: Fuel hose Vinyl hose . General hose 8-6 Block No. E-1 CYLINDER HEAD 2012 NSF250R <> No_ Part ND. Descnpmn Reqd. No Remarks ~ I ooxac-Nxmno SET UP MANUAL PARTS HST . . . . . . . . . . . . . . . . . . . . . . . . . .. 1 J ~ ooxau-Nxmm SET UP MANUAL PARTS HST 1 AC ~ ooxaz-waaao SET UP MANUAL PARTS HST 1 ED ~ 2 1201D-NX7-DDD HEAD ASSV., CVLINDER. 1 ~ 3 12251-NX7-DD3 GASKET, CVUNDER HEAD . . 1 ~ 4 1231D-NX7-DDD COVER COMP, CVLINDER HEAD. 1 ~ 5 12315-NX7-DDD PLATE, RREATHER . . . . . . .. 1 ~ 6 12391-NX7-DDD GASKET COMP, A, HEAD COVER . . . . . . . . . . . . . . . . . . . . . . . . .. 1 ~ 7 12394-NX7-DDD GASKET, B, HEAD COVER .. . . . . . . . . . . . . . . . . . . . . . . . . . .. 1 a 123957KSE757D GASKET, PLUG HOLE 1 ~ 9 31S1D-NX7-DD3 SPARK PLUG WD452A-1D 1 ~ w ssoos-Nx7-ooo FLAT CUTTER (IN. SEAT] m ~ n BSDDE-NX7-DDD FLAT CUTTER (EXH. SEAT} . . . . . . . . . . . . . . . . . . . . . . . . . . .. m ~ IZ SDD11-NX7-DDD BOLT, FLANGE, 6X35 . 4 ~ I3 SDD12-NX7-DDD BOLT, FLANGE, 6X40 . 4 ‘4 QUD‘TMVQJSO BOLT, HEAD COVER 2 ~ I5 SDDB7-NX7-DDD CAP, 30mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ~ I6 SDZDZ-NX7-DDD NUT, FLANGE, 9mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 ‘7 904D57MFL7000 WASHER, PLAIN, 9mm 4 ‘8 904537ML77000 WASHER, SEALING [5 5mm) 2 8-7 Block No. E-1 CYLINDER HEAD 2012 NSF250R "’ 23%5723 w“ a f. N: Pan No Description Reqd No. Remarks ‘9 soaaaerarem RUBBER, MOUNT 2 2D 91355425005 O’R‘NG, ZS 7X2 4 W 2‘ SZBUUVUED‘ 370E BOLT, STUD, EX‘ 5 3 22 9430‘4 ZZDD PIN, DOWEL, WZXZU Z 23 SEUU‘VUED‘ 2700 BOLT, FLANGE, SH, 5x12 2 24 SEUU‘VUEDEEOC BOLT, FLANGE, SH 5X55 Z 8-8 Block No. E-2 CAMSHAFT / VALVE 2012 NSF250R if; Part No. DesCrIptIon Reqd. No Remarks ~ I 122087NX77003 SEAL, VALVE STEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 4 Dark green / Black paint ~ 2 141057NX7VUUD PLATE, DECOMP CAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 1 3 141057MBN7670 SPG, DECOMP I ~ a 1411DVNX7VUUD CAM SHAFT COME, IN 1 ~ 5 1421DVNX77000 CAM SHAFT COME, EXH. 1 ~ 6 143217NX7VU1D SPROCKET, CAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 2 ~ 7 147117NX7VUUD VALVE, IN. 2 ~ 8 147217NX7VUUD VALVE, EXH . 2 ~ 9 147317NX77000 LIFTER, VALVE 4 ~ Io 147517NX77000 SPG, IN. VALVE OUTER . 2 am paint ~ II 147527NX7VUUD SPG, IN. VALVE INNER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 2 am paint ~ IZ 147617NX77000 SPG, EXH. VALVE .. 2 Red paint ~ I3 147717NX7VUUD RETAINER,VALVE SFG. 4 ~ IA 147757NX7VUUD SEAT, VALVE SPG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 4 15 147BWVMLDV72O COTTER, VALVE E 16 MQDLKTIOWE SHIM,TAPPET1 2O 4 MQDZVKTIOWE SHIM, TAPPET 1 225 4 149037KT77013 SHIM, TAPPET 1 25 4 149047KT77013 SHIM, TAPPET 1 275 4 149057KT77013 SHIM, TAPPET 1 30 4 8-9 Block No. E-2 CAMSHAFT l VALVE 2012 NSF250R Pan No Description Reqd No. Remarks 151 MBOGVKT7VU13 SH1M, TAPPET 1 325 149077KT7VU13 SH1M, TAPPET 1 35 MBOBVKT7VU13 SH1M, TAPPET 1 375 149094077013 SH1M,TAPPET1AU 149107KT7VU13 SH1M,TAPPET1425 149117KT7VU13 SH1M,TAPPET145 1491ZVKT7VU13 SH1M,TAPPET1475 149137KT7VU13 SH1M,TAPPET15U 149147KT7VU13 SH1M,TAPPET1525 149157KT7VU13 SH1M,TAPPET155 149164077013 SH1M,TAPPET1575 149177KT7VU13 SH1M,TAPPET150 149187KT7VU13 SH1M,TAPPET1525 149197KT7VU13 SH1M,TAPPET155 MBZOVKT7VU13 SH1M, TAPPET 1 575 IABZ1VKT7VU13 SH1M,TAPPET17U MBZZVKT7VU13 SH1M, TAPPET 1 725 MBZEVKT7VU13 SH1M, TAPPET 1 75 MBZAVKT7VU13 SH1M, TAPPET 1 775 MBZEVKT7VU13 SH1M, TAPPET 1 Eu MBZGVKT7VU13 SH1M, TAPPET 1 325 IABZ7VKT7VU13 SH1M, TAPPET 1 35 MBZBVKT7VU13 SH1M, TAPPET 1 375 bubbbbbbbbbbbbbbbbbbbbb 8-10 Block No. E-2 CAMSHAFT / VALVE 2012 NSF250R No_ Part No. Descnpmn Reqd. No Remarks ‘6) 149297KT77013 SHIM‘ TAPPET ‘ 90 4 1493D7KT77013 SHIM‘ TAPPET ‘ 925 4 1493‘7KT77013 SHIM‘ TAPPET ‘ 95 4 149327KT77013 SHIM‘ TAPPET ‘ 975 4 149337KT77013 SHIM‘ TAPPET 2 DO 4 149347KT77013 SHIM‘ TAPPET 2 D25 4 149357KT77013 SHIM‘ TAPPET 2 D5 4 149357KT77013 SHIM‘ TAPPET 2 D75 4 149377KT77013 SHIM‘ TAPPET Z ‘0 4 149337KT77013 SHIM‘ TAPPET Z ‘25 4 149397KT77013 SHIM‘ TAPPET Z ‘5 4 1494D7KT77013 SHIM‘ TAPPET Z ‘75 4 1494‘7KT77013 SHIM‘ TAPPET Z 20 4 149427KT77013 SHIM‘ TAPPET Z 225 4 149437KT77013 SHIM‘ TAPPET Z 25 4 149447KT77013 SHIM‘ TAPPET Z 275 4 149457KT77013 SHIM‘ TAPPET Z 30 4 149457KT77013 SHIM‘ TAPPET Z 325 4 149477KT77013 SHIM‘ TAPPET Z 35 4 149437KT77013 SHIM‘ TAPPET Z 375 4 149497KT77013 SHIM‘ TAPPET Z 40 4 1495D7KT77013 SHIM‘ TAPPET Z 425 4 1495‘7KT77013 SHIM‘ TAPPET Z 45 4 8-11 Block No. E-Z CAMSHAFT l VALVE 2012 NSF250R Pan No Description Reqd No. Remarks ‘51 MBSZVKTIMB MBSEVKTIMS MESAVKTIMS MBSEKTIMS 1495640770‘3 149577KT770‘3 MBEEKTIMB MBEBVKTIU‘B MBGOVKTIU‘ 3 1496140106 MBGZVKTIM 3 MBGEVKTIM 3 1496440106 1496540770‘3 maeerKnm 3 MBGIKTIMB MBGEKTIM 3 MBGBVKTIM 3 ‘ 17 BOOSZVNXTDOO ‘ 1B BOMAVNXTOOO ‘9 90601039000 SH‘M, SH‘M, SH‘M, SH‘M, SH‘M, SH‘M, SH‘M, SH‘M, SH‘M, SH‘M, SH‘M, SH‘M, SH‘M, SH‘M, SH‘M, SH‘M, SH‘M, SH‘M, BOLT, FLANGE, KNOCK, 7X9 . TAPPET z 475 TAPPET z 50 TAPPET z 525 TAPPET z 55 TAPPET z 575 TAPPET 2 EU TAPPET z 525 TAPPET z 55 TAPPET z 575 TAPPET z 70 TAPPET z 725 TAPPET z 75 TAPPET z 775 TAPPET 2 Eu TAPPET z 825 TAPPET z 85 TAPPET z 875 TAPPET z 90 WASHER, 18X23 . C‘RCUP, 18mm Aabbbbbbbbbbbbbbbbbbb 8-12 Block No. E-3 CAM CHAIN / TENSIONER 2012 NSF250R If" Rel No Part NO. Descnptmn Reqd. NO Remarks ~ I 1MD17NX7VUUS CHAIN, CAM . . . . . . . . . . . . 1 ~ 2 1A51DVNX7VU1D TENSIONER COME, CAM CHAm . 1 ~ 2 1A51BVNX7VUUD COLLAR, TENSIONER «a smug 2 ~ a MSZDVNXTUUS LTFTER ASSV., TENSIONER . 1 ~ 5 145267NX7VUUD BOLT, TENSIONER ADJUSTING . . . . . . . . . . . . . . . . . . . . . . . . . .. 1 e MEEDVMENVGN GASKET, TENSTONER LTFTER 1 ~ 7 1A5217NX7VU1D GUIDE A, CAM CHAIN . . . . .. 1 ~ 8 1A5307Nx7ruuo GUIDE COME, B, CAM CHAIN 1 a QUUDAVGHBVEDO BOLT FLANGE, NSHF, 5x10 1 TO QUUDAVGHBVESO BOLT FLANGE, NSHF, 6X16 2 ~ 11 SUUALNXTUUD BOLT, TENSIONER TORX, 5x25 . . . . . . . . . . . . . . . . . . . . . . . . . .. 1 12 QUUBBVMEBVG7U BOLT FLANGE, 6X25 T 13 9044273977000 WASHER SEALING, 6mm T M 913011‘67000 O’RTNG SSXT 5 T 15 94002705000708 NUT HEX , 8mm T 16 95701706014700 BOLT FLANGE, BXTA 2 8-13 Block No. E-4 CYLINDER 2012 NSFZSOR w“ No Pan No Description Reqd No. Remarks ' 1 121017NX77000 CVUNDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ' 2 121917NX77003 GASKET 0.20, CYLINDER . 1 ' 3 121927NX77003 PLATE 0.20, SPACER 1 ' 4 BOOZZVNXTOOO BOLT, SEALING, 1UX8 1 5 94301712200 FUN, DOWEL, WZXZU Z 8-14 Block No. E-5 RIG HT CRANKCASE COVER 2012 NSF250R Rel No Part No. Descnptmn Reqd. No Remarks ~ 1 11331-NX7-DDD COVER, R. CRANKCASE .... . . . . . . . . . . . . . . . . . . . . . . . . . .. 1 ~ 2 11350-NX7-DDD COVER comm, CLUTCH . 1 ~ 3 11391-NX7-DDD GASKET, R. COVER ... 1 ~ a 15511-NFA-900 CAP, OIL FILLER 1 ~ 5 2281D-NX7-DDD LIFER COMP, CLUTCH 1 ~ 6 22515-NX7-DDD SPG , CLUTCH LEVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 1 ~ 7 SDDB7-NX7-DDD CAP, 30mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 'I a 9052576047700 WASHER, BRAKE ARM 1 B 907D27MBDVUDD PIN, DOWEL, 3X3 2 I0 9IUD7VKA377AD BRG , BALL, IZXZAXE I II QIZDIVSEBVOOD OIL SEAL, IZXZZX5 I I2 QIZDAVKKDVDOS OIL SEAL, IZXISXE I 13 912117K5E7571 SEAL, WATER PUMP 1 I4 9I3D770357000 O’RING, IBX3 I I5 9I3I IVKSEJOO O’RING, SPECIAL I I6 9I35574257005 O’RING, 29 7X2 4 I I7 943DIVOEI40 PIN, DOWEL, BXI4 2 I8 QEUDIVOEOZEVUD BOLT, FLANGE, SH, 5X25 9 I9 QEUDIVOEOZSVUD BOLT, FLANGE, SH, 5X25 5 20 QEUDIVOEOEZVUD BOLT, FLANGE, SH, 5X32 I 8-15 Block No. E-6 CLUTCH 7 2012 NSF250R 9 ‘2 $51 12 9 Ref. . . No Pan No Description Reqd No. Remarks ‘ 1 22100-NX7-000 OuTER COMP , CLUTCH . . . . . . . . . . . . . . . . . . . . . . . . . . .. 1 ‘ 2 ZZIZO-NXA-DIO CENTER, CLUTCH .. . . . . . . . . . . . . . . . . . . . . . . . . . . .. 1 22120-NX4-DDD Cannot be used. 3 22125435000 SEAT, JUDDER SPG 1 A 222017KRN757D D1SK, CLUTCH FR1CT1ON 6 5 22202460570 D1SK, B, CLuTCH FRICTION 1 5 223217KEUV77D PLATE, CLUTCH 5 ‘ 7 22351-NF4-7ED PLATE, CLUTCH PRESSURE . 1 ‘ B 22352-NX7-000 PIECE, CLUTCH LIFTER 1 9 22401460570 SPG , CLUTCH E YeHow pam 10 2211024215000 SPG , JUDDER 1 ‘ 11 28237-NX4-000 COLLAR, D1STANCE, 2DX25X26 . . . . . . . . . . . . . . . . . . . . . . 1 12 900477PH77000 BOLTVWASHER, 5X22 E 13 9023540147000 NUT, 18mm 1 1A 904324237000 WASHER, LUCK 1 ‘ 15 BDASI-NXA-DOO WASHER, THRUST, 20mm . . . . . . . . . . . . . . . . . . . . . . . . . . 1 15 9045271477903 WASHER, THRUST, 12mm 17 9045640147000 WASHER, THRUST, 13><32 13 9100171477905 BRG , NEEDLE, 12mm 19 91 1047PLSUDB BRG , NEEDLE, 25x31x22 8-16 Block No. E-7 OIL PUMP 2012 NSF250R 15 If" if; Part No. DescrIptIon Reqd. NO Remarks ~ I 1511DVNX7VUUD COVER COMP, OIL PUMP .. . . . . . . . . . . . . . . . . . . . . . . . . . .. 1 z TETZZVKKDVDOO ROTOR OIL PUMP OUTER 3 3 TETZSVKKDVDOO ROTOR OIL PUMP INNER 3 ~ a 151327NX7VUUD SHAFT, OIL PUMP . . . . . . . .. 1 ~ 5 151337NX7VUUD SPROCKET, OIL PUMP DRIVEN 1 ~ 6 151507NX7VUUD STRAINER COMP, OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 1 ~ 7 152207NX77000 VALVE ASSV , RELIEF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 1 BTue paint 8 TEADTVHNEVAET CHATN, OTL PUMP DRNE T ~ 9 155617NX7VUUD PLATE, OILSEPARATER . 1 ~ I0 SUMSVNXTUUD BOLT, FLANGE, 5X10 . 1 ~ II SumKNXTuuD BOLT, FLANGE, 6X55 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 1 BTack pam 12 QTBDZVZESVOOB O’RTNG H EXZ 4 T 13 QTBDBVPHBVUUD O’RTNG BBXT 9 T M QABDTVOETOO PW, DOWEL BXTO 2 15 95001706012700 BOLT FLANGE, SH, BXTZ T 16 95001706016700 BOLT FLANGE, SH, BXTB T T7 95001706050700 BOLT FLANGE, SH, 6X50 T 8-17 Block No. E-8 WATER PUMP 2012 NSF250R ‘4’.” No Pan No Description Reqd No. Remarks - 1 192I57NX77000 IMFELLER, WATER PUMP . . . . . . . . . . . . . . . . . . . . . . . . .. 1 Leflrhand 1mm - 2 1922I7NX77000 COVER, WATER PUMP .. 1 - 3 192297NX77000 GASKET, WATER PUMP COVER .. 1 - 4 1923I7NX77000 GEAR, WATER PUMP DRIVE 1 1ST - 5 Tazwuxmcc GEAR COMP, WATER PUMP DN . 1 25T 5 904474617000 WASHER, SEAUNG, 7mm 1 7 SOAGBVMLWUUD WASHER, SEAL‘NG, 5 5mm 1 B 907027M807000 FIN, DOWEL, EXE Z ‘3 96001705023700 BOLT, FLANGE SH, 6X28 Z 10 96001705055700 BOLT, FLANGE SH, 6X55 1 11 96001706060700 BOLT, FLANGE SH, 5x50 8-18 Block No. E-9 LEFI' CRANKCASE COVER 14 2012 NSF250R If" Rel No Part NO. DesCrIptIon Reqd. NO Remarks ~ I HEADFNXTUUD COVER COMR., L. CRANKCASE . . . . . . . . . . . . . . . . . . . . . . . . . .. 1 ~ 2 113427NX7VUUD BUSH, 10X25X7 1 ~ 3 113437NX7VUUD COLLAR, 11x10 2 ~ a 113457NX7FUUD COVER, OIL FILTER . 1 ~ 5 113957NX7FUUD GASKET, L. COVER . 1 ~ 6 Isamemuz ELEMENT COMP, OIL FILTER . . . . . . . . . . . . . . . . . . . . . . . . . .. 1 ~ 7 154147NX7FUUD SPG , OIL FILTER 1 ~ 8 15511FNFA7900 CAP, OIL FILLER 1 ~ 9 SUUZLNXTUUD BOLT, SEALING, 5x5 1 ~ I0 SUDZZNXTUUD BOLT, SEALING, 8X95 1 ~ II SUDZdrNXTUUD BOLT, FLANGE, SH, 5X15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ~ IZ SUUZSVNXTUUD BOLT, FLANGE, SH, 5X75 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 13 QUUBAVMENVG70 CAP, 14mm I ~ I11 SUADSVNXTUUD WASHER, ISXZG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 15 9047577037000 WASHER, C, Emm I 16 9064372737000 PACKING, FR FORK DRAIN COCK I 17 913DZVPA9DD3 O’RING, 39 BXZ 2 I 18 913D27PL47003 O’RING, A1 BXZ 2 I 19 913D37377VOOU O’RING, 13 BXZ 5 I 20 913D770357000 O’RING, 1BX3 I 8-19 Block No. E-9 LEFT CRANKCASE COVER 2012 NSF250R w“ 12 R f. N: Pan No Description Reqd No. Remarks 21 SIEUSVPW47003 O’R‘NG, 21 8X1 9 W 22 9‘3134V1N57004 O’R‘NG, 78)“ 9 4 23 9430108140 PIN, DOWEL, 8X14 Z 24 94520725000 C‘RCL‘P, ‘N 25 W 25 95001705025700 BOLT, FLANGE, SH, 5X25 5 25 95001705032700 BOLT, FLANGE, SH, 5X32 8-20 Block No. E-10 GENERATOR 2012 NSF250R g4 Rel No Part No. Descnpmn Reqd. No Remarks ~ I 3111DVNX7EUUS FLVWHEEL COMP . 1 ~ 2 311207NX77003 STATOR COMP. 1 3 321 WZVMENVASO CLAMPER, CORD I ~ a ssuoerXquo ADAPTER, FLYWHEEL FULLER . . . . . . . . . . . . . . . . . . . . . . . . . .. m ~ 5 ssu1orNX7ruuo HOLDER, FLYWHEEL FULLER . . . . . . . . . . . . . . . . . . . . . . . . . .. m ~ 6 BSDHNXTUUD BOLT, FLYWHEEL FULLER .. m 7 90005596000 BOLT‘ FLANGE, 5X16 4 8 QUWDZVVDZOOO BOLT‘ SOCKET, 5X25 3 ~ 9 SUZDLNXTUUD NUT, FLANGE, 14mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 10 QUASZVKREJSD WASHER 14mm I 8-21 Black No. E-1 1 CRANKCASE 2012 NSF250R 39 39 41 41 42 42 41 :3 Pan No Description Reqd No. Remarks 1 1 11Icc-NX7-ucc CRANKCASE coma, R . . . . . . . . . . . . . . . . . . . . . . . . . . .. 1 z 11 1027KRN7670 COLLAR, WATER PASS 16mm 1 3 11103444701111 PLATE, ENG NUMBER 1 No 5312 by HRC 1 4 11121-Nx7-ucc HOLDER, TRANSM1SSION 1 1 5 11zcc-NX7-ucc CRANKCASE, LEFT . 1 1 5 1121c-Nx7-ucc JET coma, P1STON . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 1 ‘ 7 '1'1ZZI-NX7-003 REED VALVE . . . . . . . . . 1 1 a 11zac-Nx7-ucc STOPPER COMP, REED VALVE . 1 1 9 BBOZc-NX7-Occ 13115., HOLDER ASSV 111 1 11) BBOZB-NX7-Dcc SPINDLE, 13115., HT . 111 11 SOOOEVKRNVWD SCREW, FLAT SPEC1AL, 5x12 1 ‘ 12 90017-NX7-000 BOLT, FLANGE, DR, 5X25 . 2 ‘ 13 90019-NX7-000 BOLT-WASHER, 5X14 1 ‘ 14 90022-NX7-000 BOLT, SEALING, 5X95 1 ‘ 15 90031-NX7-000 BOLT, STUD, 10X11B 4 1 15 BDMI-NX7-Dcc PLATE, ERG , SET .. . . . . . . . . . . . . . . . . . . . . . . . . . . .. A 17 9047473337000 WASHER, 8mm 2 13 9047577037000 WASHER, C, 8mm 1 19 908414447000 SCREW, RIVET 3 3X5 2 ‘ ZD 90901-NX7-000 JET, OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 8-22 Block No. E-1 1 CRANKCASE 2012 NSF250R No_ Part No. Descnpmn Reqd. No Remarks 2‘ STUDTVKAZJH BRG , BALL, 5204 I ~ 22 SIDDI-NX4-711 ERG, BALL BADTAL,15X42X11.5 2 ~ 23 SIDD3-NX7-DD3 ERG, BALL BADTAL, 20X47X14 'I 24 STUDAVKVAVBOO BRG , BALL RADIAL, 5905U I ~ 25 SIDDS-NX7-DD3 ERG, BALL BADTAL, IOXZZXS . . . . . . . . . . . . . . . . . . . . . . . . . . . 'I 26 QTUTZVKAZJTD PLATE, CrSHAFT, BRG I 27 QTZDTVKSSVDOA OTL SEAL, 25X37X7 I 28 QTZDTVKSEVSN OTL SEAL, 32X48X7 5 I 29 QTZDSVHPTVSDT OTL SEAL, 20X33X7 5 I 30 QTZDSVKKSVBSO OTL SEAL, I4X22X5 I 3‘ SAZDSVOEIOO DOWEL PTN, BXTO 2 32 SAZDSVOEIAO DOWEL PTN, BXM 2 33 QSUDLOEOTZVUD BOLT, FLANGE, SH, 5XI2 4 34 QSUDLOEOTGVUD BOLT, FLANGE, SH, EXIE I 35 9500‘05025700 BOLT, FLANGE, SH, 5X25 5 36 QSUDLOEOEZVUD BOLT, FLANGE, SH 5X32 4 37 9500‘05035700 BOLT, FLANGE, SH, 5X35 2 38 9500‘05045700 BOLT, FLANGE, SH, 5X45 3 39 9500‘05050700 BOLT, FLANGE, SH, 5X50 3 40 9500‘05055700 BOLT, FLANGE, SH, 5X55 I 8-23 Black No. E-1 1 CRANKCASE 2012 NSF250R 39 39 41 41 42 42 41 Ref. No. Pan No Description Reqd No. Remarks M 9500‘705055700 BOLT, FLANGE, SH, 5x55 42 9500‘705075700 BOLT, FLANGE, SH, 5x75 43 9500752030700 ERG , BALL RAD‘AL, 5203 8-24 Block NO. E-12 CRANKSHAFT I PISTON 2012 NSF250R If" Rel No Part NO. Descnptmn Reqd. NO Remarks ~ I ISIDIVNXTUID PISTON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ~ 2 131117NX7VUID PIN,P|STON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 1 3 131127MEEVUUD CLIP, PISTON PIN1EIYHYV 2 ~ A 131217NX77003 RING, PISTON TOP, 78XD 9X23 . 1 ~ 5 131417NX77003 RING, PISTON OIL,7BXI.5X195 . 1 ~ 6 1321DVNX7VUUD ROD ASSV., CONNECTING .. . . . . . . . . . . . . . . . . . . . . . . . . . .. 1 7 TBZTSVMFLVOOS BOLT, CONNCTTNG ROD 2 ~ 8 132147NX77003 BRG., A, CONNECTING ROD . . . . . . . . . . . . . . . . . . . . . . . . . .. 2 ~ 132157NX77003 BRG., B, CONNECTING Ron 2 ~ 132167NX77003 BRG., C, CONNECTING Ron 2 ~ 132177NX77003 BRG., D, CONNECTING ROD 2 ~ 132187NX77003 BRG., E, CONNECTWG Ron. 2 ~ 9 133“),waqu CRANKSHAFT COMP . 1 ~ Io 133127NX77003 BRG., A, CRANKSHAFT 4 ~ 133137NX77003 BRG., B, CRANKSHAFT 4 ~ 133147NX77003 BRG., C, CRANKSHAFT . . . 4 ~ 133157NX77003 BRG., D, CRANKSHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 4 11 1333173607000 KEV, SPECIAL WOODRUFF, Z5X1A I ~ IZ 134117NX7VUUD GEAR, BALANCER DRIVE 1 291 ~ I3 134217NX7VUUD SHAFT, BALANCER . 1 ~ I4 134317NX7VUUD GEAR, BALANCER DRIVEN. 1 291 8-25 Block No. E-12 CRANKSHAFT l PISTON 2012 NSF250R w“ R 1. N: Pan No Description Reqd No. Remarks - 15 136I57NX77000 GEAR, FRIM,DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . . .. .. 1 211 - 16 SOCIEVNNAVDOO BOLT,SPECIAL,12XZ7 . . . . . . . . . . . . . . . . . . . . . . . . . . .. 17 90301465670 NUT, HEX, 12mm - 1B aowerxmcc WASHER,12X20 . . . . . . . . . . . . . . . . . . . . . . . . . . .. 19 soaoervareuu WASHER, PLAW, 12mm 8-26 Block NO. E-13 TRANSMISSION 2012 NSF250R Part No. DescrIptIon Reqd. NO Remarks 232117NXAVUUD SHAFT COMP, MAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 1 1aT 232137NXAVUUD SHAFT COMP, MAIN PLAer I11 1aT / Groove] 232147NXAVUUD SHAFT COMP, MAIN PLANVA I11 17T / GrooveA 232157NXAVUUD SHAFT COMP, MAIN PLANE I11 1aT / Groovefi 232217NX4701D SHAFT, COUNTER . . . . 1 ZGZZIVNXAVDOO Cannot be used. a 232257NXAVUUD COLLAR, CPSHAFT . 1 234117NXAVUUD GEAR, CV1ST . 1 GOT 234127NXAVUUD GEAR, (HST PLAer . I11 a1T 234137NXAVUUD GEAR, (HST PLANE . I11 :izT 234147NXAVUUD GEAR, (HST PLANVA . I11 auT 234157NXAVUUD GEAR, (HST PLANE . I11 29T 234217NXAVUUD GEAR, MVZND 1 21T ZSAZZVNXAVUUD GEAR, M72NO PLANPZ. I11 1aT 234237NXAVUUD GEAR, M72NO PLANS. I11 1ST ZSAZAVNXAVUUD GEAR, M72NO PLANPA. . . . I11 17T 234257NXAVUUD GEAR, M72NO PLANVS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. I11 1aT 234227G84777U BUSH, ZOXB I 234317NX477UD GEAR, CVZND . 1 CiZT 234327NXAV7UD GEAR, cerO PLANVZ . I11 29T 234337NXAV7UD GEAR, cerO PLANVS . I11 28T 234347NXAV7UD GEAR, cerO PLANVA . I11 29T 234357NXAV7UD GEAR, cerO PLANVS . I11 28T 8-27 Block No. E-13 TRANSMISSION 2012 NSF250R Na Pan No Description Reqd No. Remarks ‘ 7» zaaze-Nxa-wc GEAR, c-an PLAN-6 . . . . . . . . . . . . . . . . . . . . . . . . . . .. m 271 ‘ B 23432-NF4-750 COLLAR, ZZXZSXB . . 1 ‘ 9 ZGMI-NXA-Dcc GEAR, M-aRD-ATH . . 1 231/241 ‘ ZGMI-NXA-EIO GEAR, M-CiRDW-M, 4THlP-3] . (1) ZZT/ZZT ‘ ZGMZ-NXA-DOO GEAR, M-CiRDW-Z}, 4TH . . (1) ZDT/24T ‘ ZGMZ-NXA-EIO GEAR, M-CiRDW-M, 4THlP-4] . (1) 22T/21T ‘ Zflm-NXA-DOO GEAR, M-CiRD, 4TH(F-CH . . (1) 23T/22T ‘ Zflm-NXA-EIO GEAR, M-CiRDW-M, 4THlP-5] . (1) ZZT/ZDT ‘ ZGW-NXA-DOO GEAR, M-CiRDW-Z}, 4THlP-3] . (1) ZDT/ZZT ‘ ZGW-NXA-EIO GEAR, M-CiRDW-S}, 4TH (1) 21T/24T ‘ ZGMS-NXA-DOO GEAR, M-CiRD, 4TH(F-4} (1) 23T/21T ‘ ZGMS-NXA-EIO GEAR, M-CiRDW-S}, 4THlP-3] . (1) 21T/22T ‘ ZGM-NXA-DOO GEAR, M-CiRD, 4TH(F-5} . . (1) 23T/ZDT ‘ ZGM-NXA-EIO GEAR, M-CiRDW-S}, 4THlP-4] . (1) 21T/21T ‘ 23M7-NXA-000 GEAR, M-CiRDW-Z}, 4THlP-4] . (1) ZDT/21T ‘ 23M7-NXA-5IO GEAR, M-CiRDW-S}, 4THlP-5] . (1) 21T/ZDT ‘ ZGW-NXA-DOO GEAR, M-CiRDW-Z}, 4THlP-5] . (1) ZDT/ZDT ‘ ZGW-NXA-DOO GEAR, M-CiRDW-M, 4TH (1) 22T/24T ‘ 1D ZGASI-NXA-SSI GEAR, C-CiRD . . . . 1 SDT/ 23451~NX4-EBD Cannot be used. ‘ ZGASZ-NXA-SSI GEAR, C-CiRD PLAN-2 (1) 27T/ 23452~NX4-EBD Cannot be used. ‘ ZGASZ-NXA-SSI GEAR, C-CiRD PLAN-3 (1) 29T/ 23453~NX4-EBD Cannot be used. ‘ ZGASA-NXA-SSI GEAR, C-CiRD PLAN-4 (1) 31T/ 23454~NX4-EBD Cannot be used. ‘ ZGASS-NXA-SSI GEAR, C-CiRD PLAN-5 (1) 29T/ 23455~NX4-EBD Cannot be used. 8-28 Block No. E-13 TRANSMISSION 2012 NSF250R No. Part No. Desmpmn Reqd. No Remarks ~ 1m H ~15 23A557 NXAVSM 234557KA37DDD 234517NX47551 234527 NXAVSM 234537NX47551 234547 NXAVSM 23A557 NXAVSM 23A557 NXAVSM 234717NXAVUUD 234727NXAVUUD 234737NXAVUUD 234747NXAVUUD 234787 NXAV77D ZSABLNXAVUUD ZSABZNXAVUUD 234837NXAVUUD ZSABAVNXAruuD 234917NXAVUUD 234927NXAVUUD 234937NXAVUUD 23A947N><57000 903214607000 BOGSIVNCBVOOU 93500704032706 CABLE COME, A, THROTTLE . . . .. CABLE COME, B,THRO1'[LE . CABLE COME, CLUTCH .. sw ASSV , ENG STOP & QS. GRIP COMP.,THRO1TLE .. PIPE, THROTTLE GRIP . . . . . . . .. OR1P,R HANDLE OR1P, L HANDLE HOUS1NO, UP THROTTLE HOUS1NO, UND THROTTLE SLIDER, THROTTLE CABLE BRKT, L HANDLE LEVER HOLDER, LEVER BRKT LEVER, L STRG HANDLE BOLT, W1RE ADJUST BOLT, HANDLE LEVER PNOT UVNUT, HEX. 6mm . NUT, F1X1NG TVVLAP, a 6X281 SCREW ,FAN, 4X32 8-36 Block No. F-2 HANDLE LEVER I SWITCH I CABLE 2012 NSF250R If“ %} zswfigw M Rel N0 Part No. Descnptmn Reqd. No Remarks 21 SEEDDVOAOAEVUG SCREW, PAN‘ 4X45 ‘ ZZ SEEDDVOBOWGVUA SCREW, PAN‘ BXVG 2 23 95001706018707 BOLT FLANGE SH‘ GXVE 2 8-37 Block No. F-3 FRONT BRAKE MASTER CYLINDER 2012 NSF250R w“ :3 Pan No Description Reqd No. Remarks 1 4335275687003 SCREW, BLEEDEP 1 2 43353461771 CAP, BLEEDER 1 3 435037K567701 CONNECTOR 1 A 435157HAZEOUU RUBBER, 01L CUP MT 1 5 435177K567701 C1RCL1P, RP M/C 1 - 5 451257NX4786I HOSE, FR. BRAKE .. . . . . . . . . . . . . . . . . . . . . . . . . . . .. 1 - 7 aaaccruxmam M/c ASSV., FR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 1 3 45504410003 BOOT COMP 1 9 45511408016 01L CUPCOMP 1 - 11) 45512710017851 HOSE, M/c OIL CUP . . . . . . . . . . . . . . . . . . . . . . . . . . .. 1 11 455134087006 CAP, 01L CUP 1 12 455144087006 CLAMP, M/C OIL HOSE Z 13 4551771667005 HOLDER, M/C 1 1A 455154087006 PLATE, D1APHRAGM 1 15 455204087006 D1APHRAGM 1 15 45530747171331 CVLWDER SET, MASTER 1 - 17 45530711917550 BOLT ASS ., OIL BLEEDER . 1 ' 1B 455507NX4785I STAV, M/C CUP . . . . 1 19 5032474257010 COLLAR, 5 3X13 1 20 5317ormworuus LEVER ASSV, R HANDLE 1 8-3 8 Block NO. F-3 FRONT BRAKE MASTER CYLINDER 2012 NSF250R If" No Part No. Descnpmn Reqd. NO Remarks zw BOMAVMAEVEN BOLT HANDLE LEVER w 22 BDWABVMSSVBVZ O‘L BOLT WDXZZ V ~ 22 901457NFA7650 BOLT, OIL BLEEDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 1 24 BOSOWVMGSVDOO NUT U 6mm V ~ 25 SUSUZVNXSVUUU UVNUT, HEX.V 6mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ZS 904734477000 WASHER 6X16 V Z7 QUEDLZELOOO WASHER PLUG DRAW, 10mm 4 28 BOEEWVMAEVEN C‘RCUP V ZS SVZWZAZZDDB O’RWG M EXZ 4 V 30 9360070405046 SCREW, FLAT 4X50 2 31 96001705025700 BOLT FLANGE, SH, 6X25 2 32 96300706012707 BOLT FLANGE, DR 6X12 33 96300706023707 BOLT FLANGE, DR 5sz 8-39 Block No. F-4 HANDLE PIPE I TOP BRIDGE 2012 NSFZSOR ’49 3 No Pan No Description Reqd No. Remarks - 1 531057NF4777D CAP, HANDLE FIFE . 2 - 2 531 1crNXArocc HOLDER, R. HANDLE 1 ' 3 53‘ T TVNXAVOOO FIFE, HANDLE . . . . . 2 ' 4 KHZOVNXAVOOO HOLDER, L. HANDLE 1 - 5 aazccrNXIocc BRTDGE, FORK TOP 22.5 . 1 - aaaccrNXImc BRTDGE, FORK TOP so 111 - s aozcerxarocc BOLT, STRG. STEM . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 1 7 95801708030700 BOLT, FLANGE 8X30 2 B 95801708032700 BOLT, FLANGE 8X32 Z ‘3 96001705022700 BOLT, FLANGE SH, 6X22 Z 8-40 Block No. F-5 STEERING STEM I STEERING DAMPER 2012 NSF250R If" Part No. Descnptmn Remarks mmum a 505207Nx7ruuo sszoorNXAruuo sszoorNXArsw 5321474307003 532147K2477o1 532297NXAVUUD 537DDENF47900 904557MC47000 susoerXAruuo susercarooo 9101542571331 91 U1 57K2477O1 smsorNLcrocz 9220170903270A 941 0209000 96801705028700 COVER, STRG. UNDER . STEM COMP STRG.32.5. STEM COME, STRG. ac DUST SEAL (STRG HD1 DUST SEAL (STRG HD1 THREAD, STRG. . . . . . . . .. DAMPER Assv.,sTRG. WASHER 3mm STOPPER, STRG. THREAD TVVLAP, 3.5XZB1 ERG , HEAD PIPE UP ERG , HEAD PIPE BRG.,SPHER1CAL,amm .... BOLT HEX, 9x32 WASHER PLAIN, 8mm BOLT FLANGEEXZB 8-41 Block No. F-6 FRONT FENDER 2012 NSFZSOR w“ Ref. No Pan No Description Reqd No. Remarks ' 1 61 ‘OOVNXAVSGO FENDER, FR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2 80108 GKLOOO BOLT, FLANGE SH 6X12 4 8-42 Block No. F-7 FRONT FORK 2012 NSF250R 22 I“. J Rel No Part No. Descnpuon Reqd. No Remarks ' I 51ADDVNX7VUUS FORK ASSV , R. FR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ' Z 51AD1VNXAVUUS SPG , FR. FORK (21 ' 514027NX47003 SPG , FR. FORK H . 2 ' 514027NX77003 SPG , FR. FORK H . . (21 ' 3 514047NF575II PLATE COME, SPG ADJ. 2 ’ A 51404’NX4’UU3 COLLAR, SP6 2 ' 5 514057NX47003 PLATE, SFG. JOINT . 2 ' 6 514067NX47003 STOPPER, SFG. SEAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 ’ 7 51410’NX4’551 TUBE, OUTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 8 51412422003 R‘NG, BACK UP 2 ’ 9 514147NX477UZ BUSH, GUIDE 2 ’ I0 514157NX477UZ BUSH, SLIDE 2 ' II 514207NX77003 PIPE COMP., R SLIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 12 EWAZLMWAVUUB PLATE, CENTER‘NG 2 ’ I3 514227NF575” ADJUSTER, SPG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 ' I11 514237NF575II RING, B, STOPPER . 2 ' I5 514307NX77003 DAMPER COME, FR. 2 15 514477KL47951 R‘NG, OIL SEAL, STOPPER 2 ’ I7 51454’NX4’UU3 BOLT, FR. FORK 2 18 51497’MEL’DDO SPACER, FR FORK 2 8-43 Block No. F-7 FRONT FORK 2012 NSF250R No Pan No Description Reqd No. Remarks - 19 515007NX77003 FORK Assv., L. FR. . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 1 - 21) 515207NX77003 FIFE COME, L SLIDE . . . . . . . . . . . . . . . . . . . . . . . . . . .. 1 21 BZAMZVKASJH WASHER, SPECTAL, 10mm Z 22 SOTOTKFUVUDD BOLT, FLANGE 8X40 4 23 SOTZGVMRIOOE BOLT, SOCKET, TDXES Z ' 24 912557NX4777I OIL SEAL, 35X48X11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 25 STEHVMRIOOE O’RTNG, 13 8X24 Z ' 26 9135I7NF57611 O’RINGV 23.7X2.4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 27 9T35GKA477H O’RTNG, 35 2X2 4 Z 8-44 Block No. F-8 FRONT BRAKE CALIPER 2012 NSF250R If" No Part No. Descnpuon Reqd. No Remarks ~ I DSASLNXAVBSD SEAL SET, PISTON, 24 . m ~ 2 USASZNXAVBSD SEAL SET, PISTON, an . m ~ 2 usaserXqus PAD SET, FR. m 4 43352756357003 SCREW, BLEEDER 1 5 43353746317771 CAF‘ BLEEDER 1 ~ 6 451DDVNX7VUUS CALIFER ASSV , R. FR. . 1 7 451037MR7VUUE SEAL, JCHNT 1 ~ 8 451DSVNXAVBSD SPG , FAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ~ 9 451D7VNX47550 PISTON, B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 10 451177MR77006 P‘sTON, A 2 ~ n 451507NX47550 CALIFER SUBASSV. R. FR m ~ IZ 452157NX47550 PW, HANGER 1 ~ I3 901D7VNX47550 BOLT, TORX, 5X38 . . 4 ~ I11 901317NX47550 BOLT, FLANGE, IOX75 . 2 ~ I5 907D1VNX47550 PW, LOCK . . . 1 8-45 Block No. F-9 FRONT WHEEL 2012 NSF250R w“ Pan No Description Reqd No. Remarks WBKAN wwum I3 4272 I VNXAVSGO 427ZZVNXA7860 427237NXA7860 427537ML77003 4430 I VNXAVOOO 443037NFAVDDD 4460I7NXA78II MGZOVNFAVDDD 447I IVNXTOOB 45IZOVNX77003 BOIOZVNXTOOO 9030576 E57003 9065I7NFAVDDD BOGSZVNFAVDDD semorszozorw WT, BALANCER, 1.256 . . . . . . . .. WT, BALANCER, 2.56 WT, BALANCER, 56 VALVE, RIM (BS) AXLE, FR WHEEL .. COLLAR, FR. WHEEL SIDE WHEEL, FR. I2.50XI7I COLLAR, FR. AXLE DISTANCE .... TIRE, ASSV., FR. (ES) DISKCOMP., R FR. BRK BOLT, BRK. DISK 6X17 . . . . . . . .. NUT, U, Mmm CIRCLIP, EX. 26mm . CIRCLIP, IN. 35mm . ERG , BALL RADIAL, 5202 IUI N N N I 1 1 1 midi ND sale by HRC ND sale by HRC ND sale by HRC ND sale by HRC 8-46 Block No. F-10 REAR BRAKE CALIPER 2012 NSF250R if; Part No. Descnptmn Reqd. No Remarks ~ 1 azsoerxmuuo COLLAR, CALIFER BRKT. ... . . . . . . . . . . . . . . . . . . . . . . . . . .. 1 ~ 2 431DDVNF576IZ CALIFER ASSV , REAR 1 ~ 3 ASIDSVNFSVEIZ PAD COMP 2 4 ASIDSVMABVUUE SEAL, DUST I ~ 5 A31117NXAVUUD ROD, RR. BRAKE TORQUE .. . . . . . . . . . . . . . . . . . . . . . . . . . .. 1 G ABZDSVMABVUUE SEAL, PTSTON I 7 4335275657003 SCREW, BLEEDER I 8 43353746I777T CAP‘ BLEEDER I B AETDWGMBJH PTSTON I TO AETDBVGMBJAT SPG‘ PAD I II AETSTVIBBVOTE PTN, BOLT I TZ 45T3LHA57672 PTN, BOLT A I T3 AETSZVIBBVOTE PTN, BUSH I M AETSSVMABVUUE BOOT, B I T5 AEZDSVMGEVOTE PTN, PLUG 2 T6 AEZTSVGEZVUTE PTN, HANGER 2 T7 9047574257000 WASHER THRUST, 30mm I IS 9043543847790 WASHER 3mm 2 ~ I9 SIUABVNXAJID ROD END, 8mm 2 20 94002705000708 NUT‘ HEX , 8mm 2 8-47 Block No. F-10 REAR BRAKE CALIPER 2012 NSF250R 18 Ref. No. Fan No Description Reqd No. Remarks 21 9405008000 22 9410208000 23 94510730000 24 9580170803500 25 9593017qu45700 NUT, FLANGE, 8mm WASHER, FLAW, 8mm CTRCLTP, EX, 30mm BOLT, FLANGE 8x35 BOLT, FLANGE 8x45 8-48 Block No. F-11 REAR BRAKE MASTER CYLINDER 2012 NSF250R if; Part No. Descnptmn Reqd. No Remarks ~ I UASDLNDSJSD CuP,FR1MARV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. (11 ~ 2 uAsDzNDSJsD cuR, SECONDARV. (11 ~ 2 msoaNanc PISTON, RR. . m 4 17370419700 PLUG, BREATHER TUBE 1 5 191057MR87300 CUSH, TANK RESERVE 1 ~ 6 4331DVN><7ruuo SAZDDVNXAVBSD 542107N>