' Vl=n4oonth3cn SS/SPC’SEJ A) B) C.Ctlfifi‘hfh6123BUfltzonftixmiiflflfiwst 'Hfifiéh’ChiTVFR 400R(NC30) mfi— t‘zv: 17'DE‘§F.§ LT < L’ém :V)»:— .7 u 2 H: '89~'91£7"MVFR400RIII) &«’— 1t1|€méénf;SP/F~HI# --/ réfiflé) L‘ '92—SS/SP 7 a luff/i aamnzzefiz LI: b mt?“ Miami. 7: arm N—z§m&fi§fi*%%z:§>z¢ ; t w; 0 it tux am; .5 I: bcitfi < iSéh. - :m»<—~Hfifi1tlilt wa1iéittz«"> va—‘vf’h ‘flflthlfliil‘tt $5- f; U ifiiimfiiulitx ') ifi/w ‘ L0N~ '7 Emfiflai T tflmfiflifiiilildd t 93?; ') i Tm’C'. mmfirm Iti‘rlif‘é itkn ~ 3&sz 1fli$u$fifimekamtn ficfitM fiftifiémfi V) it $6b‘tm;’7§i< 733“, SET UP MANUAL PARTS LIST t7}7777:17WE& . awn/7+ . 17—7'J—+— 1-4 . 31—0‘177‘77' 1-4 . Acca'ux -7 b 1-4 . 7:.—;I'_II/1'—l‘ . X7"?'J‘/75"//\' . 5-?I7—w ‘ 7")?«7—2 . SPA—=7} wmuamaww— 0|an myg'b_=JDj 73H “immnmflflQTE IS’I'E T E L ‘MG‘HGI-9Sll 3‘7“! ‘7 7‘5! T E L ‘ME’lGl-WEI F A X .D‘B-flBS-OWE I. 44797» ‘1 i) am ”19+: .7 H'I—Mflibtr. >7 1» U 7—717”) yywmmmmruumw bxt’V FILé—l: ~y b 1,75777‘7 Fifiifififilfi‘éa ii) mwiflLkii-Tx79«¥wtffilfil,293m await. 4<~>5i2£~ SHGHPFTKAYLTIAE. :0 ”$¥T»‘fi£tlkofwilifi(1bfifif\ 571-7 ffi—IVAtBfliifib‘lfilt? 'J'i’iVZlflxéJfi . ‘x 7rU7—VX7‘UV7E7§74+1F54I<—'C§hLifi§T/L ii) éktllifi~6iiflfNT€>¥TT§+xv bdf—wA, 8093250” 'JTfiyxfl‘Fftifi'céh’Chéflx “6521' 5. v) ‘17}XEV FIWEHL 75>V+>7 biz/7 }‘ '17—717") >7E7®§¥EUlZiiXL12‘5kglV-mUSN-m) T‘flflHL, v) EVE->7 bxtv Flwgt-y r Lrfl’é‘9-fx '7 M-l—Iww U75>7~H€§£TZ~ oxmmmn—wmmu t) £>15EE£W§E £1 5 ; t . 2, 17—? U —‘I'-’\’-XV)mII ~ LT—7 'J —+—m<—‘ J.» x > MiULT—7 U —+——‘rflxzil{x%t LXI:7 U—+~'\‘—x:t:.7—7-r77f~wélfiLHL IVAfimHHflEw, MRWJifilitlimélL 7 'J—+—’\’*Xll HEW); illbnlé’fi‘b. WE’h-w/ i—zFWNIBH-flfb. iii) 7 U—+—’<—7\V)I!£§l$=¥v7»?~&1>~>7*f4n:flxfll‘m>tfl.§1‘” 5. 1‘ mammmm ~77 EH53 LxsTuhdZd‘xn-y flbiifiqt15£§t2k ertmtb. max vh-y im-Wma—Mxnx 3 ‘iCBRwofliI‘NCSOKHTEWILifl‘k. 4. ACGé'niwl‘ ' ACG 2mm Ltlfiflzifififi'é.’ ’41:“ ACGm<~WfllIlmvv— Hmmmam‘h (Etfifiivfinl) . 7n—IIwI—rzl-77 VFR400R (N030) zmfiiénruavg—xln—ra-y 7liV—1fllt metbw}. WJmifimZiiiw ammo:Tmr-LJmefiszLt'Fém i) 'JT—N’77‘7‘J VV—«v FEfllumx‘n-Za7—x baa'f 7 fir/75:111., ii) 7.1—;mr—ba-y7m574+75A77»<—wfi'. iii) x«'—#—I:m‘ru674+7iACOMPMi<. iv) MvvvaaAb-xutha—jv—rimn‘amxatAM’m5AAufi5memt‘fi%0lM-u;t.) v) ”4721115:u:;l)0NW>ifiifiémT:tnrrsbn vi) 74*75LBlz’2Lx1w67‘v—l‘&#L.74T77AAI:IXW>$i'l'l‘niéllmm17z—1/va-y 7ASSY (:16. 2‘23) wry/x 5'M-7543. na—mmwu. 17U>7 ' '__ H47 377$?4 ( ( s.zi7U>!§>N- -~>F»&Etumokm79+z7—m»Hum—wmmzhu—ifimrfitmuafixfintwrfa.A 7 Flvz 1‘ whé‘fi‘fin‘x FIVGHLAE’)’:< Lana V‘xN—mx FD—7iJW/i1'6. fifififimimfifi #fl’ctifl‘) holx'ht‘fiii’céhlz~l77 U ~y 7031mm“. . 17"7') V77>2<—3fi7“c 2g :310‘3mm z+U—7:Mmm yuyV—Nfiz¢n3 7. 59:9— « 77"."? van—k u'r‘ivxy—i-ucrh—NL Minx; >7- rom—zzrmmmpm r Ltmfi. tmmavx~7t¥$uhb$atm flVIvtiJ-v F16§ul§f6~2h azm‘ ’MIHI‘H 9:17 —a7 .1 > r—m7 U 7‘5 yzuMlNJOmmmk‘ctéb. 7n nnyy—kwvamommm [tiff/v btélt. s4 7IHf—4r—x -7"J w##—xem11z+bamxi—zzawm; t. ‘ SP1:~7 k 14' >14 w+€0FFllTbo 'Wrszuxm‘. (f—IL54 bran—Hum!» i) 'J'V‘7LVY—‘0IEAILEIX‘INL Wflmmf‘x’kbl’rb. /)2‘4‘xM—«11t.7xN—71—1-7l‘mf5fiififii’fiL.SPfi-L‘VFWZI—FEHE'MTHiu ~ SPJ:~y r J} /\__%1 INSTRUCTIONS FOR USE OF PARTS LIST ..... E-I E-Z E-3 5-4 INDEX .......................... CONTENTS OIL COOLER SET 06lSO-NLI»000 ...... TRANSMISSION SET 06230—NLI-720 ..... 4 GEAR SHIFT SET 06140-NLO-700. 5 CARBU RETOR SETTING PARTS SET 06160-NKA-000 ............... 6 OTHER PARTS (ENGINE) 7 STEERING SYSTEM ..... 8 FRONTBRAKEHOSEW. 9 FRONT BRAKE PAD ...... I0 STEERING DAMPER SET 06530-NLI-000 . FRONT WHEEL ASSYW. RADIATOR ' CATCH TANK FUEL CATCH PARTS KIT 061$0-NH3-900 ............................... l4 CARBURETOR DUCTI... FINAL DRIVEN SPROCKET . BREATHER CASE SET 06550-NKB-790.. . I. SP UNIT ASSY. Emaircma ”—7 I) z HPReL Nomijflut: ‘ . ' Elimmx'rnéawzl: HRCK‘HH 315.21%?“ HRCv—Ex 3/ a '7 7": :iLUCT anxxm‘ sflmkmmHRCflRfilm: :fllifi ( VIE h. ' ' 'EflmouTL‘&L\§EflIi*E§iBfI§WWiI§¥Bn‘éfifififi L1“: 1‘. fifinmm>7Zi€lfifiEf83fib< 13$“. 1993457 F] 1 B“ WX—YJ—fig/I*fiilfifiéfiflflLfb') if. #11 Cmfiflfiétltvfiflmufiinffi')iii/‘1. (i—iJ—fiE/fifiiflfiflé ”TEQLIJQZETZath‘b') £13) I\‘-‘7 I) X l~ wz’fllfilzou’t “maxim mammal”): L'L'b‘f!v( rsaua oumstmmxfims r) 31-. ~%n'=r.i£awaun"nfi%r':im < tséw. (fifltmfiénawawm item; 47* &- x—ry—z ~ 551%“? figumrgmxam fjéh.) ‘ mamas: ( ) 75"”? guruwawm. K1T’PSETOMVRH‘M’CT. c{firlllflfitlfliflfifiBh’théé‘vfibli. #7» a +1Lmsfltto Omfiuzlmbonta ~ Remarksl:Eflfl'fiflfléh31.%flfi’fiflfléh1 t‘fi‘b‘fiflvfiylfifl 5H1“ MiFHLThi'd‘. ~ $€uflfflllfii§ufi5§rfiefiéh1h5 bfili%m§flfl$%l:&—énk: téfiLif. Oflfilfimflfit «an ~nm.-.-. OOOOO—OOO—OOOO f5 .7”. :— ‘fi—n a»:— -’ T Tv—v'eaa" x—t—lZi) am no» r . +., |~ ~ mmmmam OOOOO—OOOOO—OO xmfia 1f E T— fififl! EkIEJIS ~ ”—7 U K Mzuszmmmmann-u. .. ~'#IL7*—7"4>7 fl—V/r am an rxil>7 tyv’v— .1=?‘/‘—X I‘T-y‘t‘x7'U—l1HRCTIfifiLTBUi‘E/Q.TEEJ >1 l‘ 977—I:Tififibiflzmzv7 awuv Sln ins-amfimn osss-zs-nm 059346-qu max—n—iw— 5n :fgf’cm‘ifi" om-ewm WZS‘SEFDOZS WM 7lh’7—Iv r m f‘l'am’Ffii'z’” mun-aw m-m‘nn mar/9'14“? ,(,,_ m sums-mxenz *gaang-snm-u 022-21925” 022443—6516 Block No. E-1 2 OIL COOLER SET 05150-NL1-000 7 i ‘ 7 3 I" :4: PM W Dmrlvtmn ”gag: Pflco (I) is: Fun No. Dewllpflon "S?“- g: Pug. m . MIWNLIM on. COOLER sun“ I I 30.000 0 I ls700«NLl-000 COOLER coMP..on. (I) (1) 11.000 0 z “mum—000 covm COMP..wnm u) m 1,000 3 was-mono HOSE A,oilooole (I) (I) 420 4 19swxv2000 HOSE B.oileool¢t (I) (I) 360 s wow-mum BOLT. oil cool: (I) m 1.450 6 mowlaoooo O-RINGAOxZAu 11) u) I65 7 9500241150434 CLAMP.D12.SIube <4) (4) so Block No. E-2' TRANSMISSION SET 06230-NL1-720 z: Parl No. Ducrlpllon ““1“ 2: mo- 0') 31': Part No mamas» Iggy: Pm. (I) -, oszao-Nu-m TRANSMISSION sn I I "5,000 - I muwu-m SIM", man (161') (I) (I) 20.000 ~ 1 sz-NLI-m GEAR,GI(4|T) (I) (I) 11,000 - a nul-NI-Is-mo GEAR, c-zm'r). (I) (I) mm - 4 2345bNLl-710 GEAR M-J,M-4 (20/121) . (I) (I) 43.000 . s ZJMSl-NL .720 GEAR c-..3(3mH (I) (I) 16.000 . 6 zwl-NIIMII) summon). (I) (I) 10.000 - 7 2349l-NLl-720 (swam-5031') (I) (I) 29,000 . a moI-NLI-m ammosmr) (I) (I) (3.000 . 9 zssII-NLI-m GEAR. M-604‘l‘ (I) (I) 30.000 oIo uszI-NHMII) gunman) (I) (I) I6,” II 90601401000 CIR£LIP.25 mm (s) (5) us 12 awn—9694103 uneqwmdi-Ism (I) (I) 2,Ioo 1 5 Block No. E 3 4 @@ GEAR SHIFT SET & 06240-N L0-700 '0 2 ’l 3 "w 74:: Puma. Desmipllon "gig: Pvicem ff; PmNo. Desctipuon "s?“‘gg‘ pncem Mmem GEAR sun-1 SET. 1 I 11,400 I wZI-NUHM SHII‘I‘ER... (l) (I) 5,200 2 wu-Nwm PAWLA,nIcII¢l m u) 1.640 J mas-mum PAWLB,mcM. m (n 3.640 d mum PIN.s|-Inm.m.pmg m (n m 5 9405008000 NUT, flange, 8 mm . U) (I) 35 Block No. CARBURETOR SETTING PARTS SET 03160-NKA-000 2:: Pan No. Descrlpilon aga. g: Pvlco m 13': Pan No. nescupnon “$3“ g; Pvles m - 06100111111000 PARTS SET, clvh. Mllng .. 1 1 14,000 - 1 10091-NKA000 $111M. 10.5 (4) (4) 150 - lmpNxA-ooo sn1M.1 1.0 (4) (4) 150 . 2 16151-NKA4)00 11-71 NEEDLE COMP. 82F . 4115 . (4) (4) 1.160 . ”lama-000 JET NEEDLE COMP. 11m 175 (I) (4) 1.260 - 3 IfileKA-Mm HOLDER. needle 121 17—7'J—W4FQIZF(7D‘/HM) {1) (2’ LOW 4 lslw-NKA-ooo HOLDERmeedIe 1:1 17—7‘!"V5&NK(U*'—N’ (2? (1) LM 4 ”101—393-1400 JET. min, #140 (4) (4) 300 991014934420 JET. .1... #142 (4) (4) 300 ”101—393-1450 JET. 1min. #145 (4) (4) 300 ”101-393-1410 JET, main. #143 (4) (4) 300 99101-393-1500 JET, main, #150 (4) (4) 300 5 99103437411110 JET. slow. #30 1 (4) (4) 440 9910343741400 JET. slow. #40 , (4) (4) 440 9910343741420 JET. slow, #42 , (4) (4) 440 Block NOV A D E-5 ' éé , A w «I OTHER PARTS (ENGINE) qxl I 6‘? I . a g Q . L. 22': Pan No. Downnnon "$31 g: PIlca m a": Pall No. Despupum ”£5“- £1? mm m . A "no-Nuns: SEALING PLUG SL1 ..... ,. ‘ (SI-nermomr) I I 5.900 - l IIus-Num PLUG, u-Iinu In up 4,100 . 2 HIM-NIXJSZ PLATE, wing plug. (l) (I) moo 3 som-KENXIO COLLAR 6.5xllx3 (I) (I) Ios - 4 WNW BOLT. flange. 6 x IL 4|) (I) m s mouzsm: O-RINGJ-flAxJJ (I) (I) 135 cm EMANHW srnocxu‘r. drive, IST I I 5,000 . 2 901104-4914)" SPECIAL BOLT, II...“ I I m oCI 3”lele PLUG,mvk, Rw-Io ,. 4 A 2.000 . 319ll-NLl-005 PLUG,mrk. m.“ .. 4 4 2.000 om sma-nnm GROMMFI‘. AC. generllor . I I 500 on moI-Nmm PLUG, Ilpfl‘ (on Imam switch) I I so» on mama-coo non, am... 12 mm (on pll) l I m Block NO‘ F-1 STEERING SYSTEM I" 2*:- P-n No. Descllpuon as?" 2: Price m if: Pm No. Descvlpllon 11:11:: Price on . 1 moym-‘Lm CAP, Inna: plpe z 2 340 . 1 Hummus» HOLDER. n. III-Ill: l I 1,340 - J salnl-Nnm PIPE. Inna. z z moo - 4 sam-NDS-m HOLDER, L. kindle l I 8.040 . s sans-Num s‘rovnzn, mmne .. I | 5.000 s 95701—030324» BOLT. flange. 3 x 32 z 2 so 7 mot—06022430 BOLT, "Inge. 6 x 21 2 2 so 0 Block No. F-2 0 FRONT BRAKE HOSE 6“ I 2 , o9 ’4» o ‘ m: Puma. Descvipllon “S'sqd-g‘g' Puma) m PanNo. Ducnpuon as"??? [mom on 45lu-NH3-‘I‘2 HOSEJlJronlbnkeU-530)m I I 3,400 -2 «us-nuns: H08E,L.lrollbnke(lnm)... l I 1,400 Block No‘ F-3 FRONT BRAKE PAD N°_ ParlNo. Description "gs-g: Pncem a:- mum. Descrlpllon @“gfl Mom) I 45105-MNB—006 PADCOMP‘..u....W......W.,..4.‘ 4 4 2.600 2 4 Block No. 36 ' A ‘ F'4 7 (G J 6 \ STEERING DAMPER SET g t 06530-NL1-000 5 —® W“ 2 1 4—6 I ‘$. 3 9 m: Pall no. Dcscvlpllon ”gag: Price (0 21’: Pan No. Dowlpllon 95531:: Price m . MM-NLl-ow gramme DAMPER 5n | I 40.000 . l SJ7WNHJ—94] DAMPER ASSY., «mi-x .. (I) (I) um . z 53705-NF5~760 HOLDER Asva. men-g dunner (l) (I) Iomo - 3 537l0-Nl-‘S-752 snv, amt-lg «mum .. (I) (I) 6.760 - 4 swam-m SPACER. «min. amp“ (3) (J) 540 5 94102413000 WASHER, plain 3 mm , (I) (I) 25 6 958010301000 BOLT. flange, 8 x 30 (I) (I) so 1 95mm BOLT. flange. 3 x 40 (I) (I) so a 96001-060284» BOLT, flange, SH, 6 x 28 (I) (I) so 9 9600l-06032—00 BOLT, flan‘e, SH. 6x32 (I) (I) so ‘L I Block No. FRONT WHEEL ASSY. a? mum Descvlpllon “5.3.1.3: mom :2: Pan NoI Descvlptlon “gag: Pmm . I’ azm-Nmm VALVEWIInI ALI) I _ mo - 2 «mumm WHEEL Assv..mn I I _ 124,000 . J «In-mum COLLAllJronlwheeldlxlnm I _ 6,300 - 4 «ezI-Nruso COLLAR, lro-Iwhedllde. I _ m . s «azI-NLIM CDLLARJen hlndfmnlwhnl I _ mm a «mmumw RETAINER. lrollwhcd I _ 1,700 7 ”056.wa BEARING, h- 2 _ m Block Nod RADIATOR 0 CATCH TANK 23;- Pm no. Descvlpllon ":5“- :3 Hm (I) 2'; Pan No. omnpuon “sfgd‘ :3 Files m . l Imo—NLHMI: RADIATOR coma, lower I I 60,000 . 2 Inn-NM: CAP comm. rudi- (4/6H Endurance) I I 1,560 3 IWSI-KAJ-BJO RUBBER, denIor mount 2 2 HS 4 l9052-KA3—830 COLIAR. radiator mom 2 2 I95 - s I9Ioo-NLI-m RADIATOR Assn; npnu. (4/6“ Endurance) . I I 36,000 . 6 l9lls-NL1-000 STAY, R. ndillor, Iowa I I 5,000 - 7 I9IIo-NLI-ooo STAY, L ndillw. mm I I gm 3 Iaskamoo HOSE, uppn radiator I I I 630 9 I9503-MF5W HOSE A. Wale! I I «)0 '10 ImI-Nnm TANK. ulch I I m . II ”GI-NOW TY~LAP, 3.6x 2:1 I. z 2 no I2 9405006000 NUT, flan“. 6 mm . z 2 35 I3 96001-06022m BOLT. flange. 6 x 22 2 2 so I3 Block No, F-7 3 FUEL CATCH PARTS KIT 05150-N H3300 .FR. if; Pan No, Dewrlpllon “g“ :3 Price 0') :3: Pan No. Descvlpllon as”? g: Files (1) .. mmNHMoo PARTS Krr. Incl ulth I 1 m . l IMZ-NF4-8l0 TANK, uldl 250 . u) (I) 510 . z Names-(mo TV-LAI', 3.6 x m (1) (2) m 3 95003»!0070<3I V-TUBE. $x3x70 (I) u) 130 14 Block No. F-8 CARBURETOR DUCT I}. ~ m: P-nNo. nmnpnon “gag: vuoem ff; PmNo. Dmllnflon agsqag: Prlcom 0| som-Num DUCT.nrbunIor... I l moo Block No. F-9 FINAL DRIVEN SPROCKET m: Pm No. Descrlollon "gig: Prlcom a: Part No. Damnation "s?" g; Prlco m . 1 autumn: srnocxm'. nu: drum-1311') 9.1m - «us-Nun" srnocxm‘. nnal arm- 13") M50 . umNmm srnocxm', nul driven (m 9,150 . dun-mum! srkocxm. nul «an «m 11.300 - "Ml-NM]! H.300 . «242-le1 smochr. nul driven Mm ".300 - AIMNuMu srnocxn, l'hnl driven (Am ”.300 /\ ,—\ Block No) F- 1 O BREATHER CASE SET 03550-NKB-790 I“, 27": Pm No. Description as?" g: Piles ()1) TE;- Pm No. Deacllmion “g‘ 2; Price (1) . ossswuuwu BREATHER CASE 5n I I 9.000 1 19:06.“.(‘000 CLAMP, mm hose , (a) (3) 310 . z ssmnu-m CASE COMP. bmllur .. (I) (I) 7,500 . 3 ssmmmm HOSE. all bmllm‘ . (I) (I) m ‘ 4 WI-NCW ‘I'V-LAP 3.6 x m (4) (4) no . s 90652-NCIM 1H." 7.6 u m (z) (2) m Block N0. F-1 1 5:) UNIT ASSY. .N . Z‘J; Pa"”°r Desc'lvllon "gig: Prloem :3: P-nNo. Descrlpllan “g“ s: mum . I momu-ooo unrrAssV..sP.. I I 9.000 ,,. u, . w l “ 18 VFR400R (NC30) PART NO. INDEX Part No, Block Part No‘ Block Part No, Block Pan No, Block 06000 19000 24000 42000 06150-NH3-900 F— 7 19010-NL1-003 F- 6 24321>NLO-700 E- 3 42704-NLO-810 F— 5 06150-NL1-000 E- 1 19037—NLO-003 F- 6 24324vNLO-700 E- 3 06160-NKA‘000 E- 4 19051-KA3-830 F— 6 24325-NLO-700 E- 3 06230—NL1-720 E- 2 l9052-KA3—830 F— 6 24652-492—000 E- 3 44000 06240—NLO-700 E- 3 19100—NL1»721 F— 6 06530-NL1—000 F- 4 19115-NLl-000 F— 6 44602-NLO-810 F- 5 06550-NKB-790 F-10 19116-NL1-000 F— 6 30000 44620-NC8>000 F- 5 19220